Premier Seals (India) Pvt Ltd.
Process Sheet (Injection Moulding)
DATE / SHIFT : M/C MAKER : TOSHIBA M/C NO / CAPACITY : 200 TON OPERATOR NAME :
PART DESCRIPTION
PART NAME : PART NO : CUSTOMER NAME :
PART WT (gm ) : ± RUNNER WT ( g ) : ± SHOT WT (gm) : ± NO OF CAVITIES :
RAW MATERIAL
MATERIAL : GRADE : BATCH NO : M batch (%) : COLOUR:
TEMPERATURE (°C ) : PREHETING
M/C ZONE NOZ 2 NOZ 1 Zone-1/MH-1 ZONE-2/MH-2 ZONE-3/MH-3 ZONE-4/MH-4 ZONE-5/MH-5 ZONE-6/MH-7 ZONE-7/MH-8 FEED Temp (°C ) Time (Minit)
SET (°C )
ACT (°C )
TOL ±
HOT RUNNER TEMP (°C ) ZONE-1 ZONE-2 ZONE-3 ZONE-4 ZONE-5 ZONE-6 ZONE-7 ZONE-8 ZONE-9 ZONE-10 ZONE-11
SET (°C )
TOL ±
NORMAL MOULD TEMP COOLING WATER Cooling Water
MTC Startup Rrjection Qty Target Max 6 nos.
WATER (°C ) TEMP (°C ) Flow (lpm)
MOULD COOLING FIXE SIDE NOTE :- Setup = Mould loading and startup .
Interruption = Light of more then 1 Hrs, Machine
MOVING stop more than 1 Hrs
SIDE
PROCESS OPTIMIZATION :
TIME (Sec) SET DOSING SET PROFILS
CYCLE TIME (Sec) ± DOSING DEALY (Sec) INJECTION
COOLING (Sec) ± SPEED (%) ± HOLDING
INJECTION DOSING TIME (Sec) DOSING
3 2 1
REMARK :
SPEED (%) ± BACK PRESSURE (bar) ±
PRESSURE (bar) ± DOSING STOP (mm)
POSITION (mm) SCREW RETRACT (mm)
TIME (sec) ± MELT CUSHION
HOLDING SWITCH OVER CRITERIA
TIME (sec) ± STROKE (mm) ±
PRESSURE (bar) ± TIME (sec) ±
SPEED (%) ± PRESSURE (bar) ±
CORE SETUP Yes/No EJECTOR SETUP Yes/No
1 2 Forward Delay 1 2 Stop Hold
IN OUT IN OUT POSITION (mm)
SEQUENCE SPEED (%)
CORE IN START POSS PRESSURE (bar)
CORE OUT START POSS
TIME (sec)
SPEED (%) Stop
Retract
PRESSURE (bar) POSITION (mm)
TIME DEPENDENT SPEED (%)
MOVEMENT TIME (Sec) PRESSURE (bar)
MOULD SETUP Malti Stroke Count Return Position (mm)
Remark :
CLOSE 1 2 3 START SAFETY END LOCKING TOL ±
POSITION (mm)
SPEED (%)
PRESSURE (bar)
FORCE (ton)
TIME (sec) MOULD SEAFETY REPEAT
OPEN STOP 3 2 1
POSITION (mm) MHA ENABLE
SPEED (%) AUTO MHA
PRESSURE (bar) POSITION (mm)
New Release
Rev No Date Changes Prepared By Approved By
PSIPL/PRD/09/00/01.01.2018
