Inspection Leak
Inspection Leak
A320
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UNCONTROLLED COPY 11 Dec 2023
Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
Task 29-00-00-790-001-A
Check of the External Leaks of the Hydraulic Components
WARNING: MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE TO EQUIPMENT.
WARNING: OBEY THE HYDRAULIC SAFETY PROCEDURES.
WARNING: DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR MOUTH.
HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND INTO YOUR
BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN WITH WATER.
GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES OR MOUTH.
1. Reason for the Job
To make sure that, external leaks, leakage and stains of the hydraulic components are in the specified
limits.
NOTE: The definitions of the terms used in this procedure are:
• A leak is the quantity of fluid that comes out of a component that is sufficient to
become a drop or drops, or will possibly become a drop (approximately 20 drops =
1 cc, 75600 drops = 1 gallon)
• A leakage is a quantity of fluid on the surface of a component that is not sufficient
to become a drop
• A stain is an area on the surface of a component that has a different color. It is
usually caused when fluid leakage dries on the component surface after high
temperature operation.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
12-14-29-614-001-A Fill the Hydraulic Power Accumulators with Nitrogen
12-32-28-281-802-A Sample Fuel for Hydraulic-Oil Contamination Analysis
27-26-51-000-001-A Removal of the Yaw Damper Servo Actuator
27-26-51-200-001-A Inspection of Rudder Yaw Damper Servo-Actuator for Leakage
27-26-51-400-001-A Installation of the Yaw Damper Servo Actuator
29-00-00-280-006-A Check of the Green or Yellow Hydraulic System after Engine Pump
Failure or Operation in a Possible Cavitation Condition - with Ground
Cart Available
29-00-00-280-006-A-01 Check of the Green or Yellow Hydraulic System after Engine Pump
Failure or Operation in a Possible Cavitation Condition - Ground Cart
not Available
29-10-00-863-001-A Pressurize the Green Hydraulic System with a Hydraulic Ground
Power-Cart
29-10-00-863-002-A Pressurize the Yellow Hydraulic System with a Hydraulic Ground
Power-Cart
29-10-00-863-003-A Pressurize the Blue Hydraulic System with a Hydraulic Ground
Power-Cart
29-10-00-863-003-A-01 Pressurize the Blue Hydraulic System with the Blue Electric Pump
29-10-00-864-001-A Depressurize the Green Hydraulic System
29-10-00-864-002-A Depressurize the Yellow Hydraulic System
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A318/A319/A320/A321 – AMM LTM D1-LTM-
A320
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UNCONTROLLED COPY 11 Dec 2023
Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
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A318/A319/A320/A321 – AMM LTM D1-LTM-
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UNCONTROLLED COPY 11 Dec 2023
Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
** On A/C 154-200 246-300 351-352 356-356 358-372 378-379 381-425 427-428 430-433 435-450
501-501 503-504 506-506 508-508 510-512 517-525 527-527 529-529 531-536 540-550 561-567
571-571 582-600
71-00-00-790-001-B Leak Test of the Accessory-Gearbox (AGB) Carbon Seal
71-00-00-790-006-A Leak Check after the Replacement of a Sealol Seal or a Magnetic
Seal on the AGB Drive Pads of the IDG, Hydraulic Pump, Starter and
Fuel Pump
** On A/C ALL
(Ref. Fig 29-00-00-991-03500-A - Flow Chart of Check of the External Leaks of the Hydraulic
Components)
3. Job Set-up
** On A/C 851-900 913-950
SUBTASK 29-00-00-860-094-A
B. Standard Practices
(1) If you do the check of external leaks because a complete loss of the hydraulic system has occurred
and the:
• RSVR LO LVL warning on the upper ECAM DU of the related hydraulic system is ON
• Engine driven pump is operated for more than 10 minutes.
(a) You must do the check of the Green and/or Yellow hydraulic system after operation in a possible
cavitation condition of the engine pump (Ref. TASK 29-00-00-280-006-A ) or (Ref. TASK
29-00-00-280-006-A-01 ).
(2) For a correct analysis of component leak rates and leakage checks, you must obey the subsequent
steps:
(a) Before you do a check on a hydraulic system that has not operated during its time in storage, you
must:
• Pressurize the system and operate the components
• Remove all the signs of hydraulic fluid leaks and clean the surface of the
components.
(b) Hydraulic tube connections seal when you force the metal-to-metal surfaces of the component
parts together. If you find a leak at a hydraulic tube connection, you must tighten the nut to the
specified torque. If the leak continues, you must replace the defective components.
(c) Operate the components for some cycles before you do an external leak check.
(d) Do a check of the dynamic seals of pistons, slide valves and swivel joints with the system
pressurized, but do not operate the components. The dynamic seals move only with a short time
interval, and some cannot easily be monitored when they operate.
(e) If you think that there is a problem with the MLG extension/retraction components, do the
procedure as follows:
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Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
• Do not apply a full system pressure during fault isolation because of the possible
safety effects
• Apply the system pressure gradually to find a leak.
NOTE: The crack of the actuator can cause a large leak.
SUBTASK 29-00-00-010-050-A
C. Get Access
(1) Inspect the external surface of the Aircraft for signs of the hydraulic leak.
(2) Get access to the applicable component.
SUBTASK 29-00-00-941-050-A
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Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
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UNCONTROLLED COPY 11 Dec 2023
Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
(Ref. Fig 29-00-00-991-03500-A - Flow Chart of Check of the External Leaks of the Hydraulic
Components)
(1) Operate the component.
(2) Do an inspection of the component for external leaks. If you find leaks, you must compare the quantity
of the leaks with the values given in the table below:
NOTE: The table that follows is applicable only for Green, Yellow and Blue Hydraulic
Systems. It is not applicable for Alternate-Braking Low-Pressure System.
NOTE: Leak rate assessment done by counting drops on the clean paper or rag.
Equipment Normal Operation Limit Dispatch Limit to See Notes
Prevent Delay
1. HYDRAULIC PUMP
Engine Driven Pump NOTE 6.
(EDP)
Electric Motor Pump NOTE 6.
(EMP)
Ram Air Turbine (RAT) NOTE 6.
Power Transfer Unit NOTE 6.
(PTU)
Static Seals No leakage 2 drops in 10 min NOTE 6.
(at Unions and
Connections)
Static Casing (Housing) 1 drop in 10 min 1 drop/min NOTE 6.
Shaft Seal 2 drops/min 8 drops/min NOTE 6.
(system pressurized)
Shaft Seal EDP: 5 drops/min EDP: 60 drops/min NOTE 6.
(in operation) EMP: 5 drops/min EMP: 30 drops/min NOTE 6.
RAT: 1 drop/min RAT: 1 drop/min NOTE 6.
PTU: 5 drops/min PTU: 30 drops/min NOTE 6.
2. SERVOCONTROL
Elevator NOTE 6.
Aileron NOTE 6.
Rudder NOTE 6.
Spoiler NOTE 6.
Yaw Damper NOTE 4. and
NOTE 6.
Static Seal No leakage 2 drops in 10 min NOTE 6.
(system pressurized)
Dynamic Seal 1 drop in 20 min Elevator: 6 drops in NOTE 1. and
NOTE 6.
(system pressurized) 10 min.
Aileron: 6 drops in
NOTE 1. and
10 min.
NOTE 6.
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Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
NOTE: 1. For the elevator and the aileron servo-controls, two leaks of more than the
normal operation limit are not permitted on the same flight surface.
NOTE: 2. It is mandatory that the connection is tight and the correct torque value is
applied.
NOTE: 3. For the Normal Operation Limits it is mandatory that no components or
connections in the alternate brake system (such as the safety valves, manifold,
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Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
etc.) have leaks which are more than 2 drops per 10 minutes. The total leak rate
from all components and all connections, which are part of the alternate brake
system, must not be more than 10 drops per 10 minutes.
For the Dispatch Limit, the leak rate of 2 drops per 5 minutes in total for one
component or connection is permitted.
NOTE: 4. Obey the leakage limits for the Yaw Damper Servo-Actuators:
• If the leakage rate is less than 4 drops per minute, no more steps are
necessary
• If the leakage rate is between 4 and 14 drops per minute, replace the yaw
damper servo-actuator(s) before the subsequent 750 flight hours (Ref.
TASK 27-26-51-000-001-A) and (Ref. TASK 27-26-51-400-001-A)
• If the leakage rate is between 15 and 30 drops per minute, replace the yaw
damper servo-actuator(s) before the subsequent 100 flight hours (Ref.
TASK 27-26-51-000-001-A) and (Ref. TASK 27-26-51-400-001-A)
• If the leakage rate is more than 30 drops per minute, replace the yaw
damper servo-actuator(s) immediately (Ref. TASK 27-26-51-000-001-A) and
(Ref. TASK 27-26-51-400-001-A)
• Do the visual inspection of the yaw damper servo-actuators with the part
number SC4700-3 (Ref. TASK 27-26-51-200-001-A).
NOTE: 5. A leak rate of 10 drops per minute is permitted, if the temperature is less than
-40 deg.C (-40.00 deg.F).
NOTE: 6. If one or more components have an external leak rate that is more than the
normal operation limit, you can dispatch the aircraft if:
• The leak rate of the component(s) is less than the dispatch limit
• Only one hydraulic system has component(s) with a leak rate that is more
than the normal operation limit
• For a given hydraulic system, the leakage is less than the dispatch limit
• The fluid level in the hydraulic reservoirs is correct.
It is necessary to do the above checks again before each flight.
NOTE: 7. The limit of 2 drops in 10 min is for the time of the pressurization and operation
of the Cargo Door.
NOTE: 8. You must replace the leaking components in 10 flight cycles (FC) or less. Cracks
on the leaking component, pipes or hoses are not permitted.
(3) If no external hydraulic leak is found, it is possible that the leak is in the fuel tank(s).
(4) Do a fuel sampling for hydraulic fluid contamination (Ref. TASK 12-32-28-281-802-A).
(5) If hydraulic fluid is found in the fuel tank(s), contact AIRBUS.
(6) System leak rate limits
(a) Usual leak rate limits:
1 The total leak rate of the Green, Yellow or Blue system must not be more than 50 drops/min.
2 If the temperature at the subsequent airport is less than -20 deg.C (-4.00 deg.F), fill the
related reservoir to the maximum level shown on the reservoir:
• 14.0 l (3.6984 USgal) + 2.0 l (0.5283 USgal) = 16.0 l (4.2267 USgal) for the
Green hydraulic system
• 12.0 l (3.1700 USgal) + 2.0 l (0.5283 USgal) = 14.0 l (3.6984 USgal) for the
Yellow hydraulic system
• 6.0 l (1.5850 USgal) + 1.0 l (0.2642 USgal) = 7.0 l (1.8492 USgal) for the Blue
hydraulic system.
3 Make sure that the drops of hydraulic fluid do not fall on electrical equipment.
(b) Dispatch leak rate limits with a system leak rate of between 50 and 100 drops/min.
Aircraft dispatch is permitted if all of these rules are obeyed:
1 The reservoir of the related system is full:
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UNCONTROLLED COPY 11 Dec 2023
Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
A. Remove the piece of cloth or paper from below the component(s) which had the leaks.
SUBTASK 29-00-00-410-050-A
B. Close Access
(1) Connect the seal drain pipes which you disconnected before.
(2) Clean the area of leakage (Ref. TASK 51-78-00-615-002-A).
(3) Make sure that the work area is clean and clear of tools and other items.
(4) Close the access panels/doors which you opened.
** On A/C 851-900 913-950
SUBTASK 29-00-00-860-095-A
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
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A318/A319/A320/A321 – AMM LTM D1-LTM-
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UNCONTROLLED COPY 11 Dec 2023
Rev 41 - 01 Nov 2023
TASK 29-00-00-790-001-A Check of the External Leaks of the Hydraulic Components Issue Date: 01 Nov 2023
EFFECTIVITY: On A/C ALL
DO A LEAK INSPECTION
ARE
LEAKS OF
YES COMPONENTS NO
IN NORMAL
OPERATION
LIMITS?
REFER TO SYSTEM LEAK RATE REFER TO SYSTEM DISPATCH
LIMITS 4.B. (6) (a) AND (c) LIMITS 4.B. (6) (b) AND (c)
N_MM_290000_6_BBB0_01_02
Flow Chart of Check of the External Leaks of the Hydraulic Components : Flow
Chart of Check of the External Leaks of the Hydraulic Components - Sheet 1
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