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Process Breakdown

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Murtuza Mufti
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0% found this document useful (0 votes)
65 views9 pages

Process Breakdown

Uploaded by

Murtuza Mufti
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Assignment

on
Measurement & Process Breakdown of
Basic T Shirt, Polo Shirt & Woven Shirt

Submitted to : Mohammad Obaidullah


Assistant Professor
BGMEA University of Fashion and Technology

Prepared by: Murtuza Mufti


ID: 241 – 007 – 0 – 121

Course title: Basic Garment Construction


Course Code: GMT – 1107

Submission Date: 26 June 2024

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:01


Basic T Shirt
(XL)

Size Chart
Name Measurement (cm) Name Measurement (cm)
Half Chest 57 Sleeve Length 21

Total Length 74 Back Neck drop 1

Half Waist 53.5 Round neck width open 17.5

Half Bottom 56.5 Round neck depth open 8

Shoulder Point 50.5 V-Neck width open 16

Armhole Straight 25 V-Neck depth open 14

Muscle 20 Collar Height 1.5

Sleeve opening 19

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:02


1. Process Breakdown of Round Neck T shirt.
SL Process Description Machine & Work Aid SMV
Stitch Class
1. PRINT ON BACK PART Printing Machine
( According to specification )
2. Back Moon Facing as per position 1 needle lock stitch Guide pressure feed
machine (class – 301) (G.P.F.)
3. Moon Facing Attach to Back Part 2 needle bottom Normal pressure feed Time Study
covering chain stitch (T.S.)
(class – 406)
4. Embroidery on chest as per guideline Embroidery Machine
lock stitch (class – 300)
5. Shoulder Join (front & back) Four thread over-lock
machine (class – 512/
514)
6. Top Stitch on Shoulder 1 needle double Guide pressure feed
thread chain stitch (G.P.F.)
(class – 401)
7. Neck Rib Join to Body Neck Four thread over-lock
machine (class – 512/
514)
8. Tape Attach to back neck 1 needle lock stitch N.P.F
machine (class – 301)
9. Tape close to back neck 1 needle lock stitch
machine (class – 301)
10. Sleeve Hem Sewing Four thread over-lock Feller folder
machine (class – 512/
514)
11. Sleeve join to back body arm hole Four thread over-lock N.P.F
machine (class – 512/
514)
12. Arm hole top stitch 1 needle double Guide pressure feed
thread chain stitch (G.P.F.)
(401)
13. Side Seam (care level at left side) Four thread over-lock N.P.F
machine (class – 512/
514)
14. Bottom Hem Sewing
15. Sleeve ends tuck 1 needle lock stitch

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:03


Polo Shirt

Size Chart
Name Measurement (inch) Name Measurement (inch)
HPS 29 Sleeve calf height 1.5
Chest 22 Straight Armhole 8
Width 21.5 Bicep 7
Bottom Hem 19.5 Across front 18
Side 1.8 Across back 18
Neck width 8.5 Front neck drop 9
Across Shoulder 20 Placket 6.5
Sleeve Length 8.5 Packet width 1.5
Sleeve Opening 6.5 Placket box 0.5

2. Process Breakdown of Polo shirt.


SL Process Description Machine & Work Aid SMV
Stitch Class
PRINT ON BACK PART Printing Machine
( According to specification )
Back Moon Facing as per position 1 needle lock stitch Guide pressure feed
machine (class – 301) (G.P.F.)
Moon Facing Attach to Back Part 2 needle bottom Normal pressure feed Time Study
covering chain stitch (T.S.)
(class – 406)
Embroidery on chest as per guideline Embroidery Machine
lock stitch (class – 300)
Shoulder Join (front & back) Four thread over-lock
machine (class – 512/
514)
Collar Attach 2 needle bottom
covering chain stitch
(class – 406)

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:04


Top Stitch on Shoulder 1 needle double Guide pressure feed
thread chain stitch (G.P.F.)
(class – 401)
Neck Rib Join to Body Neck Four thread over-lock
machine (class – 512/
514)
Tape Attach to back neck 1 needle lock stitch N.P.F
machine (class – 301)
Tape close to back neck 1 needle lock stitch
machine (class – 301)
Sleeve Hem Sewing Four thread over-lock Feller folder
machine (class – 512/
514)
Sleeve join to back body arm hole Four thread over-lock N.P.F
machine (class – 512/
514)
Arm hole top stitch 1 needle double Guide pressure feed
thread chain stitch (G.P.F.)
(401)
Side Seam (care level at left side) Four thread over-lock N.P.F
machine (class – 512/
514)
Bottom Hem Sewing
Sleeve ends tuck 1 needle lock stitch

Woven Shirt

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:05


3. Process Breakdown of Woven Shirt

Body Target Cycle Layout


SL Operation Resource SMV
Part (100%) Time(s) MP

Fusing attach at front Assistant


1 Placket 0.42 143 25.20 1
placket Operator

Front placket mark n


2 Placket Sewing Iron 0.75 80 45.00 2
press

3 Placket Placket make upper SNL Auto 0.54 111 32.40 2

4 Placket Placket make Lower SNL Auto 0.54 111 32.40 2

Upper placket 1/4 top-


5 Placket SNL Auto 0.48 125 28.80 2
stitch

6 Placket Deco. Placket press Sewing Iron 0.38 158 22.80 1

Front n back part Assistant


7 Assembly 0.28 214 16.80 1
match Operator

Shoulder join with/


8 Assembly 4T OL Auto 0.30 200 18.00 1
without tape

9 Assembly Shoulder topstitch 1NDL FL 0.28 214 16.80 1

Fusing attach at
10 Collar Sewing Iron 0.42 143 25.20 2
collar/collar stand

Assistant
11 Collar Collar mark 0.20 300 12.00 1
Operator

12 Collar Collar make SNL-VT 0.83 72 49.80 3

Assistant
13 Collar Corner cut n turn collar 0.30 200 18.00 1
Operator

14 Collar Collar 1/4 topstitch SNL Auto 0.58 103 34.80 2

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:06


15 Collar Collar edge close n cut SNL-VT 0.28 214 16.80 1

16 Collar Collar band rolling SNL Auto 0.38 158 22.80 1

Mark n arrange match Assistant


17 Collar 0.35 171 21.00 1
collar with band Operator

Collar attach with collar


18 Collar SNL-VT 1.08 56 64.80 3
band sandwich stitch

Collar band turn n


19 Collar press with necessary Sewing Iron 0.35 171 21.00 1
scissoring

20 Collar Collar n neck mark SNL Auto 0.32 188 19.20 1

21 Collar Attach collar to body SNL Auto 0.65 92 39.00 2

22 Collar Collar close SNL Auto 0.75 80 45.00 2

23 Collar Collar band topstitch SNL Auto 0.56 107 33.60 2

24 Sleeve Sleeve side seam 4T OL Auto 0.55 109 33.00 2

Sleeve side seam


25 Sleeve 2T FL Auto 0.62 97 37.20 2
topstitch

26 Assembly Side seam join 4T OL Auto 0.55 109 33.00 2

27 Label Care Label make SNL Auto 0.24 250 14.40 1

28 Label Care label tack at side SNL Auto 0.26 231 15.60 1

Sleeve & Body sticker


29 Sleeve SNL Auto 0.56 107 33.60 2
match & Sleeve tack

30 Sleeve Sleeve attach round 4T OL Auto 1.00 60 60.00 3

Bottom hem edge


31 Back Part SNL Auto 0.75 80 45.00 2
rolling

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:07


Assistant
32 Placket Sleeve mark for placket 0.44 136 26.40 2
Operator

Assistant
33 Sleeve Sleeve cut for placket 0.40 150 24.00 1
Operator

Sleeve lower placket


34 Sleeve Flat Bed 0.41 146 24.60 2
binding n trims

35 Placket Secure placket base SNL Auto 0.30 200 18.00 1

Sleeve upper placket


36 Placket Sewing Iron 0.42 143 25.20 2
fusing attach n half fold

Upper placket attach n


37 Placket SNL Auto 1.00 60 60.00 3
1/16 topstitch

Sleeve upper placket


38 Placket SNL Auto 0.80 75 48.00 3
close

Upper placket 1/16


39 Placket SNL Auto 0.56 107 33.60 2
topstitch

Sleeve placket fishtail


40 Placket SNL Auto 0.72 83 43.20 2
secure

Sleeve placket box


41 Placket SNL Auto 1.08 56 64.80 3
make

Pleat make with mark


42 Placket SNL Auto 0.64 94 38.40 2
at sleeve opening

Assistant
43 Cuff Fusing attach at cuff 0.28 214 16.80 1
Operator

44 Cuff Cuff rolling SNL Auto 0.45 133 27.00 2

45 Cuff Cuff mark n make SNL Auto 0.95 63 57.00 3

Cuff turn n press with


46 Cuff Sewing Iron 0.40 150 24.00 1
necessary scissoring

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:08


Cuff mark n match Assistant
47 Cuff 0.40 150 24.00 1
arrange with body Operator

Cuff attach at sleeve


48 Assembly SNL Auto 0.83 72 49.80 3
opening

49 Cuff Cuff close SNL Auto 0.96 63 57.60 3

50 Cuff Cuff top-stitch SNL Auto 0.75 80 45.00 2

Sticker remove and Assistant


51 Assembly 0.26 231 15.60 1
GMTs turn Operator

Button hole position Assistant


52 Assembly 0.78 77 46.80 2
mark Operator

Button hole make at


53 Placket BH Auto 0.54 111 32.40 2
Sleeve placket X4

Button hole make at


54 Placket BH Auto 1.26 48 75.60 3
front placket X9

Assistant
55 Assembly Button position mark 0.98 61 58.80 3
Operator

Button attach at
56 Placket BA Auto 1.20 50 72.00 3
placket X9 + Spare X1

Button attach at sleeve


57 Sleeve BH Auto 0.48 125 28.80 2
placket X4

Assistant
58 Assembly Button close 0.55 109 33.00 2
Operator

Assistant
59 Assembly Thread trims 0.45 133 27.00 2
Operator

– – – Total 33.84 – – 110

Murtuza Mufti ID: 241 – 007 – 0 – 121 Page:09

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