Katarni Rice Unit Project Report
Katarni Rice Unit Project Report
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PM FME‐ Detailed Project Report of Katarni Rice Unit
TABLE OF CONTENTS
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PM FME‐ Detailed Project Report of Katarni Rice Unit
1. PROJECT SUMMARY
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PM FME‐ Detailed Project Report of Katarni Rice Unit
Rice is a good source of energy, particularly energy-giving carbohydrates, which the body uses
for brain function, physical activity, bodily functions, and everyday growth and repair. Protein is
the second most abundant component of rice, after carbohydrate. Rice protein is considered one
of the highest quality proteins when compared to that of other grains. Rice is cholesterol-free and
low in fat. The rich carbohydrates and essential vitamins in this ideal commodity, which is also
the staple diet of over 70% of the world's population, are widely consumed.
Bhagalpur Basmati Katarni Rice, also known as Patna rice, is cultivated and processed in a good
manner to ensure superior quality and freshness. Long white grains, enticing aroma, great flavor,
high nutritional value, and low fat make Bhagalpur Basmati Katarni Rice a popular choice. Non-
Basmati rice is used to make rice, pulao, biryani, kheer, upma, and other dishes at home, in
hotels, and in restaurants. Katarni Rice is Bihar's most common, ceremonial, and high-quality
scented rice. It's known for its aromatic flavor, palatability, and ability to make Chura (beaten
rice). Katarni Rice is grown in districts of Bihar's Zone IIIA, which include Munger, Banka, and
South Bhagalpur, as well as the south alluvial Gangetic plane of Munger, Banka, and South
Bhagalpur. Only a few blocks in Bhagalpur District, namely Jagdishpur, Sanhaula, Sahkund, and
Sultanganj; Munger District's Tarapur and Asharganj; and Banka District's Amarpur,
Shambhuganj, Rajaun, Barahat, Chanan, and Katoria, develop the Katarni grain's distinct aroma.
PRODUCT USES
Rice can be cooked by boiling or ground to flour. It is eaten alone and in a wide variety of
soups, side dishes, and main dishes in Asia, the Middle East, and many other cuisines. Other
things that use rice are cereal breakfast, noodles, and alcoholic drinks like Japanese sake.
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PM FME‐ Detailed Project Report of Katarni Rice Unit
Rice is a highly versatile grain that can also be used to prepare several dishes, sweet or
savory, spicy and bland, to suit your taste.
It can be used to make the popular Khichdi, which is a hot pot dish in which rice, lentils,
spices, and seasonings are thrown into a pot and cooked.
Rice is used in India in many dishes. Pulao, birianis, curd rice, and other flavored rice,
including coconut rice and lemon rice can be produced. These dishes are an important part of
everyday Indian cuisine.
Not only in India, but rice is also a grain that is used all over the world. Rice is used in the
everyday cooking of most South Asians. It is used for delightful foods such as Nasi Goreng,
Fried, and Sushi, etc. Also popularly used are rice versions in the Middle East for the
production of pilafs and risotto in Europe.
Rice can be used to make gluten-free rice flour that people on a gluten-free diet are allowed
to eat. In exchange, rice meal is used for fabulous dishes such as Khichuri and Panki. It is
also used for crispy deep-fried snacks.
Kheer is a popular Indian dish made of rice and milk with variations throughout India, Paal
Payassam in the south and Payesh in the east. Rice is also used to make various types of
desserts such as Meethe Chawal and rice pudding.
Other aromatic short-grain varieties with similar starch content characteristics can be found in
various states across the country. Katarni rice is grown in Bihar, Randhunipagal in West Bengal,
and Bhadshahbhog in West Bengal, and each of these varieties commands a higher price in local
markets. These varieties have a regional preference, and their popularity could not be spread
widely elsewhere. Some of these have more aromas than the traditional basmati. The harmonious
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PM FME‐ Detailed Project Report of Katarni Rice Unit
combination of different factors determining the appearance, taste, quality of cooked rice texture,
etc., and uniquely/popularizes the particular varieties in the domestic and international market.
In recent years, the organized industry has begun to make a name for it by focusing on Tier 1
and Tier 2 cities where urbanization has increased. The report includes various segments of
the Indian rice market, such as basmati and packed rice, which is further divided into types.
Complete trade analysis is included, as well as current market trends. This will aid in gaining
a market share of the competition's best-performing companies. India's rice production and
consumption have increased over the years, and the organized rice industry has benefited from
the involvement of many top companies. Along with production, India is the world's leading
rice exporter, accounting for nearly 25% of global rice exports. Because India is the world's
largest producer of basmati rice, basmati rice dominates India's rice exports. Iran and Saudi
Arabia are India's largest basmati rice importers, accounting for the majority of the country's
overall basmati rice export value. In the last five years, the Indian domestic rice market has
grown at a CAGR of over 4%. Non-basmati rice holds a larger share of the Indian rice market
than basmati rice because basmati rice production is limited to only a few states and is
considered premium rice. Increased urbanization is playing an important role in developing
India's packed rice market, which is shifting from an unorganized to an organized market that
is growing at a CAGR of nearly 12% consumer awareness. Basmati rice dominates the packed
rice market in India, as do new healthy rice segments such as brown rice and organic rice,
whose demand has risen in recent years.
Katarni rice varieties are the only raw material required for the milling plant. It is easily
available in the market.
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PM FME‐ Detailed Project Report of Katarni Rice Unit
Paddy Cleaning
In order to ensure the correct functioning of the rice milling machinery, paddy cleaning is
necessary for the removal of unwanted foreign matter. Stones and other heavy impurities, being
heavier, foreign matters are separated in this process.
Paddy De-husking
A streamlined paddy flow is sent into a pair of rubber rolls, rotating at different speeds, in
opposite directions. The husk is actually extracted with friction to allow paddy grain to move
between two abrasive surfaces at different speeds. It is easy to cut the husk. The husk is
removed after dehusking and transported outside the mill to a storage dump. Husk represents
20% of the paddy weight and an effective husker can take away 90% of the husk in one pass.
Polishing
The method involves rubbing the rice surface with another rice surface with mystified air. The
Mystified air act as a lubricant between the two surfaces. This process is used to make a
superfluous silky finish on the rice surface.
Rice Grading
Broken rice is removed from whole rice. After polishing, white rice is separated into head rice,
large and small broken rice, and “brewers”.
Packaging
Rice is now packed in the appropriate package which must be accurately weighed and labeled.
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PM FME‐ Detailed Project Report of Katarni Rice Unit
Paddy Grain
Cleaning
Polishing
Grading
Packaging
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PM FME‐ Detailed Project Report of Katarni Rice Unit
1. Production Capacity of Katarni Rice is 500 kg per hr. First year, Capacity has been taken @
50%.
3. Raw Material stock is for 7 days and Finished goods Closing Stock has been taken for 7 days.
5. Credit period by the Sundry Creditors has been provided for 7 days.
6. Depreciation and Income tax has been taken as per the Income tax Act, 1961.
7. Interest on working Capital Loan and Term loan has been taken at 11%.
8. Salary and wages rates are taken as per the Current Market Scenario.
10. Increase in sales and raw material costing has been taken @ 5% on a yearly basis.
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PM FME‐ Detailed Project Report of Katarni Rice Unit
Items to be Manufactured
Katarni Rice
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PM FME‐ Detailed Project Report of Katarni Rice Unit
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
Op Stock - 9,800 10,780 11,760 12,740
4.3. PREMISES/INFRASTRUCTURE
The approximate total area required for complete factory setup is 2000-2500 Sq. ft. for
smooth production including storage area. It is expected that the premises will be on rental.
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PM FME‐ Detailed Project Report of Katarni Rice Unit
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PM FME‐ Detailed Project Report of Katarni Rice Unit
Note: Total Machinery cost shall be Rs 10.80 lakh including equipment’s but excluding
GST and Transportation Cost.
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PM FME‐ Detailed Project Report of Katarni Rice Unit
COST OF PROJECT
(in Lacs)
PARTICULARS Amount
MEANS OF FINANCE
PARTICULARS AMOUNT
Own Contribution (min 10%) 2.14
Subsidy @35%(Max. Rs 10 Lac) 5.01
Term Loan @ 55% 7.87
Working Capital (Bank Finance) 6.47
Total 21.49
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PM FME‐ Detailed Project Report of Katarni Rice Unit
4.8. TERM LOAN: Term loan of Rs. 7.87 Lakh is required for project cost of
Rs. 21.49 Lakh
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PM FME‐ Detailed Project Report of Katarni Rice Unit
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PM FME‐ Detailed Project Report of Katarni Rice Unit
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PM FME‐ Detailed Project Report of Katarni Rice Unit
0.44
Raw Material
2.24 2.62 3.02 3.46 3.92
Closing Stock 5.06 5.88 6.76 7.71 8.70
MPBF 6.47
WORKING CAPITAL LIMIT DEMAND ( from Bank) 6.47
Working Capital Margin 0.72
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PM FME‐ Detailed Project Report of Katarni Rice Unit
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PM FME‐ Detailed Project Report of Katarni Rice Unit
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PM FME‐ Detailed Project Report of Katarni Rice Unit
4.14. REPAIR & MAINTENANCE: Repair & Maintenance is 2.5% of Gross Sale.
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Capacity Utilisation % 50% 55% 60% 65% 70%
SALES
Gross Sale
Katarni Rice 131.26 156.75 181.09 207.11 234.81
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PM FME‐ Detailed Project Report of Katarni Rice Unit
Net Sales & Other Income 131.26 156.75 181.09 207.11 234.81
Less : Op. WIP Goods - 2.82 3.27 3.74 4.25
Add : Cl. WIP Goods 2.82 3.27 3.74 4.25 4.78
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PM FME‐ Detailed Project Report of Katarni Rice Unit
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Liabilities
Capital
opening balance 6.96 8.33 9.96 11.83
Add:- Own Capital 2.14
Add:- Retained Profit 1.81 3.87 5.63 7.87 9.78
Less:- Drawings 2.00 2.50 4.00 6.00 7.50
Subsidy/grant 5.01
Closing Balance 6.96 8.33 9.96 11.83 14.11
Term Loan 6.99 5.24 3.50 1.75 -
Working Capital Limit 6.47 6.47 6.47 6.47 6.47
Sundry Creditors 2.24 2.62 3.02 3.46 3.92
Provisions & Other Liab 0.40 0.50 0.60 0.72 0.86
TOTAL : 23.06 23.16 23.56 24.23 25.37
Assets
Fixed Assets ( Gross) 14.30 14.30 14.30 14.30 14.30
Gross Dep. 1.97 3.66 5.12 6.37 7.44
Net Fixed Assets 12.33 10.64 9.18 7.93 6.86
Current Assets
Sundry Debtors 4.38 5.22 6.04 6.90 7.83
Stock in Hand 5.06 5.88 6.76 7.71 8.70
Cash and Bank 1.30 1.42 1.57 1.68 1.98
TOTAL : 23.06 23.16 23.56 24.23 25.37
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PM FME‐ Detailed Project Report of Katarni Rice Unit
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SOURCES OF FUND
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PM FME‐ Detailed Project Report of Katarni Rice Unit
CALCULATION OF D.S.C.R
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
REPAYMENT
Instalment of Term Loan 0.87 1.75 1.75 1.75 1.75
Interest on Term Loan 0.77 0.68 0.49 0.30 0.10
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