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Air Conditioner (Manual A/C) (Front) : (BAT) G (LHD)

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0% found this document useful (0 votes)
79 views18 pages

Air Conditioner (Manual A/C) (Front) : (BAT) G (LHD)

Uploaded by

Trương Hào
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Air Conditioner (Manual A/C) (Front)

(BAT)

G(LHD)
40A
HTR
G(RHD)

1 2F
B

(∗5)
G
(∗5)

(∗4)
G

G
G
(LHD)
G

(RHD)
G

4 4 4

2 5 2

A/C
10A COMP
4 4 Relay
A/C
1 5
3 1
1
HTR 4 4 4
Relay 4

2 3
(∗21)

V
L

4 4 4

(∗5)

(∗5)
G

G
(RHD)
(LHD)

No. 39 Junction
W–B

W–B

No. 9 Junction
R

6 A 4 A (LHD ∗23, RHD)


12 B (LHD ∗24)

Connector

Connector
9 CG2 G110(A) 14 B

G165(B)
5 A (LHD ∗23, RHD)
13 B (LHD ∗24)
R

(∗5)
G
Fan Sub–Assembly
Blower Motor with

2 1
B MG+
Compressor
Assembly

L
G6

C3

1
W

G(∗5)

L(∗21)

W–B
(RHD)

GB

-1-
Air Conditioner (Manual A/C) (Front)

G(LHD ∗3)
(IG)
W(LHD ∗3)
G(LHD)
10A
IG1 G(LHD)
G(RHD) NO. 4
G(LHD)
2

(LHD ∗3)

(LHD ∗3)
E LO M1 M2 HI

W
G
7 2P
OFF G(RHD)

(LHD)

(LHD)
LO

G
17 A 21 A 22 A 19 A 18 A
M1
20 A G151(A)
No. 32
Junction Connector
M2

HI (RHD)

E LO ACE M1 M2 HI
5 A 9 A 4 B 8 A 10 A 6 A G53(A), G54(B)
A/C Control Assembly
B
L

2 A 3 A (LHD)
(∗5)

3 B 2 B (RHD)
R

M1 M2

∗ 3 : w/ PTC Heater
∗ 4 : w/o Heater
Blower Resistor

∗ 5 : w/ Heater
∗21 : w/ Condenser Fan
G51(A), (B)

∗23 : Before Aug. 2017 Production


E HI ∗24 : From Aug. 2017 Production
4 A 1 A (LHD)
4 B (RHD)
W–B

1 B
(∗4)
R

W
(RHD)

(LHD)
W–B

W–B

R R(∗4)

G(∗5) G(∗5)

V V

L(∗21) L(∗21)

W–B W–B
(RHD) (LHD)

GA GC GB

-2-
Air Conditioner (Manual A/C) (Front)

G(LHD ∗3) G(LHD ∗3)

W(LHD ∗3) W(LHD ∗3)

G(LHD) G(LHD)

G(LHD) G(LHD)

∗ 3 : w/ PTC Heater
G(RHD) ∗ 4 : w/o Heater 5
∗ 5 : w/ Heater

Sub–Assembly
Damper Servo
No. 1 Blower
∗21 : w/ Condenser Fan IG+
∗26 : w/o Viscous Heater
∗27 : w/ Viscous Heater

G106
FRS REC
2 1

G
(RHD)

R
L
G G
(RHD) (RHD)
1 B 2 B
FRS LED+
A/C Switch

LO B

Free

Lock

A/C Control Assembly


G53(A), G54(B)
B/V (∗4)
SG A/C (∗5) B IG ILL+
4 B 9 B 7 B 3 B 8 B
L
B(∗5)

Y(∗4)
(∗4)

(∗5)
G

G
L

TAIL Relay

Y(∗4)

L(∗4)

G(∗5)

B(∗5)

R(∗4) R(∗4)

G(∗5) G(∗5)

V V

L(∗21) L(∗21)

W–B W–B
(LHD) (LHD)

-3-
Air Conditioner (Manual A/C) (Front)

G(LHD ∗3) G(LHD ∗3)

W(LHD ∗3) W(LHD ∗3)

G(LHD) G(LHD)

G(LHD) W(RHD ∗3)

G G(RHD ∗3)

G(RHD)

Connector
10 A

G183(A)
Junction
No. 45

(∗27)
G
G

(RHD ∗3)

(RHD ∗3)

(RHD)
(LHD)

(RHD) W 11 A
G

G
4

Heater Switch
G

(∗27)
IG

G
(RHD)

Assembly
G178
E IN
5 1
5 A 10 A 3 A (LHD)
5 B 6 B 3 B 4 B 9 B 1 B (RHD)

(∗27)

(∗27)
W–B

R
9 A 8 A (LHD) G114(B)
10 B 8 B (RHD) No. 13 Junction 7 B (RHD)
Connector
G153(A)
No. 34 Junction
Connector
(∗5)
G

R
(∗3 ∗26)

(∗27)
G

No. 9 Junction

11
Connector

Connector
9 A
G110(A)

Junction
No. 46
G184

8 A 1
(∗3 ∗26)

(∗27)
W–B
G

G(∗3 ∗26)

Y(∗4) Y(∗4)

L(∗4) L(∗4)

G(∗5)

B(∗5) B(∗5)

R(∗4) R(∗4)

G(∗5) G(∗5)

V V

L(∗21) L(∗21)

W–B W–B
(LHD) (LHD)

GD

-4-
Air Conditioner (Manual A/C) (Front)

G(LHD ∗3) G(LHD ∗3)

W(LHD ∗3) W(LHD ∗3)

G(LHD)

W(RHD ∗3) W(RHD ∗3)

G(RHD ∗3) G(RHD ∗3)

G(RHD)

∗ 3 : w/ PTC Heater
∗ 4 : w/o Heater
∗ 5 : w/ Heater
∗11 : 2TR–FE
∗12 : 1GD–FTV, 2GD–FTV, 1KD–FTV, 2KD–FTV, 5L–E
∗21 : w/ Condenser Fan
∗22 : w/o Condenser Fan
∗23 : Before Aug. 2017 Production
∗24 : From Aug. 2017 Production
∗26 : w/o Viscous Heater
∗27 : w/ Viscous Heater
(RHD)

(LHD)
G

G131
1 A/C Amplifier Assembly
IG+

SBLW(∗4) B/V(∗4)
SWVC A/C(∗5) HEAT(∗5) MGC GND PSW TE SG–2
2 7 3 16 23 17 4 5
R
(∗27)
(∗23 ∗3 ∗26)

(∗24 ∗3 ∗26)

(RHD)
(LHD)
W–B

W–B
(∗5)

(∗4)

(∗4)

(∗5)

(∗4)
G
R
B

P
L

No. 39 Junction
R
B

Connector
12 B
(A/C Tube & Accessory Assembly)

G165(B)
4 AG1
(∗5)
L

3 14 B 13 B
(∗22)

A/C Pressure Switch


L

2
Idle Up
Switch

(∗4)

(∗4)
G130

L
(∗21)

–S
L

+S
A28

No. 1 Cooler Thermistor

G(∗3 ∗26)
1
2
Y(∗4)

L(∗4)
G52

B(∗5)
(∗22)
W–B

R(∗4)

G(∗5)

V L
(∗21)

L(∗21) L
(∗21)
12
W–B A51
No. 3 Ground
(LHD) Junction
Connector
GC AE

-5-
Air Conditioner (Manual A/C) (Front)

G(LHD ∗3) G(LHD ∗3)

W(LHD ∗3) W(LHD ∗3)

W(RHD ∗3) W(RHD ∗3)

G(RHD ∗3) G(RHD ∗3)

(IG)

10A
IG1
NO. 5

(∗27)
V

No. 45 Junction
Connector
12 A

G183(A)
15 A

(∗27)
V
G131
A/C Amplifier Assembly

(∗27)
W
(∗27)
V
ACT AC1 TX– TX+ PTC3 PTC1 PTC2 MG+ 5 5 19 CG2
18 12 9 8 20 13 19 14
2 5

(∗27)

Viscous Heater with Magnet


W
(∗12)

(∗11)

(∗12)

(∗11)

(∗27)

VISCOUS
(∗3)

(∗3)

(∗3)
GR

GR

GR

SB
LG

LG

P
L

Relay

Clutch Assembly
1 3
MG+
5 5

C208
W(∗3)

L(∗3)

SB(∗3)

GR(∗11)

LG(∗11)

GR

GR(∗12)

LG(∗12)

L L
(∗21) (∗21)

L L
(∗21) (∗21)

-6-
Air Conditioner (Manual A/C) (Front)

G(LHD ∗3)
(BAT) (BAT)
W(LHD ∗3)
(BAT)
50A 30A
PTC HTR CDS FAN/
NO. 1 PTC HTR NO. 3
30A
W(RHD ∗3) PTC HTR
NO. 2
2 2
G(RHD ∗3)
2 1 1

1 B
(∗21)

(LHD ∗3)
(∗3)

(∗3)

(∗3)
W

W
G

R
4 AG5 1 AG3 3 AG5

W
(∗3)
(∗3)

(∗3)

(∗3)
W

B
5 5 5 5 5 5
(RHD ∗3)
1 5 2 5
G

1 5 PTC HTR PTC HTR


NO. 1 NO. 3
Relay Relay
PTC HTR
NO. 2
Relay 2 3 1 3

2 3 5 5 5 5

5 5
(∗3)

(∗3)

(∗3)

(∗3)
GR
SB
R
L
(∗3)

(∗3)
W

L
(∗21)

1 B 3 B 2 A
B B B

W(∗3)

L(∗3)
E E
SB(∗3) 2 A 1 B G132(A), G133(B)
Quick Heater Assembly
GR(∗11) GR(∗11)

LG(∗11) LG(∗11)

GR GR

W W

GR(∗12) GR(∗12)

LG(∗12) LG(∗12)

L L
(∗21) (∗21)
W–B

W–B
(∗3)

(∗3)

L
(∗21)

GF

-7-
Air Conditioner (Manual A/C) (Front)

∗ 3 : w/ PTC Heater
∗11 : 2TR–FE
∗12 : 1GD–FTV, 2GD–FTV, 1KD–FTV, 2KD–FTV, 5L–E
∗21 : w/ Condenser Fan
C146(A), C147(B), G142(D), G143(E)
ECM

AC1 ACT CANH CANL THW ETHW


30 E 24 E 13 D 14 D 22 B 30 B
B
(∗21)

(∗11)

(∗11)

(∗11)

(∗11)
GR

LG

W
B

(∗11)

(∗11)
BR
R
(∗21)

(∗21)
B
L

E. F. I. Engine Coolant
Temperature Sensor
2

1 1

1 5

C207
17 AG6 STOP/CDS FAN 1
Relay

2 3

1 1
(∗21)
L

(∗21)

(∗21)
G

Cooler Condenser Assembly

L
(∗21)

M
(∗21)
L

A69

1
No. 1 Pressure Switch

4 2
–S +S B
(∗12)
No. 2 CAN Junction

+S –S W
A70

G121(B), G122(C)

1 3 (∗12)
Connector

1 C 2 C
(∗21)

(∗21)

(∗21)
W–B

W–B

W–B

GR(∗11)
1 B 2 B
LG(∗11)
GR

GR

GR(∗12) GR(∗12)

LG(∗12) LG(∗12)

L
(∗21)

12 11 8
A51 A50
No. 3 Ground No. 2 Ground
Junction Junction
Connector Connector
AE AD

-8-
Air Conditioner (Manual A/C) (Front)

C146(A), C147(B), G142(D), G143(E)


ECM

VTA1 VCTA VTA2 ETA M– M+ GE01 NE– NE+


30 A 29 A 18 A 28 A 6 A 7 A 17 A 34 A 27 A

(Shielded)
(∗11)

(∗11)

(∗11)

(∗11)

(∗11)

(∗11)

(∗11)
LG

W
B

B
L

(Shielded)
(∗11)

(∗11)

(∗11)
W

B
6 5 4 3 1 2
VTA VC VTA2 E2 M– M+

IC1 IC2 M

Crank Position Sensor


2 1
NE– NE

C81

C126
Throttle Body with Motor Assembly GND
3

(Shielded)
L

(∗11)
(∗11)

1 A
C165(A)
No. 28 Junction Connector
2 A
(∗11)
BR

B B
(∗12) (∗12)

W W
(∗12) (∗12)

GR(∗12) GR(∗12)

LG(∗12) LG(∗12)

CG

-9-
Air Conditioner (Manual A/C) (Front)

∗ 7 : 1KD–FTV, 2KD–FTV
∗ 8 : 1GD–FTV, 2GD–FTV
∗11 : 2TR–FE
∗12 : 1GD–FTV, 2GD–FTV, 1KD–FTV, 2KD–FTV, 5L–E
∗20 : 5L–E

C38(G), C40(I), C41(J), C114(A), C115(B), C174(K), C175(L), G49(E), G50(F), G140(C), G160(M), G161(N)
ECM
CANH CANL AC1 ACT NE+ NE– NE+ NE–
24 C 23 C 18 C 19 C (∗7) 27 A 34 A 27 L 35 L
17 E 28 E 15 F 14 F (∗8)
25 N 31 N 34 M 9 M (∗20)

(Shielded)
(∗12)

(∗12)

(∗12)

(∗12)

(∗20)

(∗20)

(∗20)
(Shielded)
GR

LG
W
B

Y
L
(∗7)

(∗7)

(∗7)
Y

Crank Position
1 2
Crank Position

Sensor
NE+ NE–

C176
Sensor

1
C126

E
3
W–B
(∗7)

B
(∗12)

W
(Shielded)

No. 29 Junction Connector


(∗12)
(∗7)

No. 27 Junction

4 10
Connector
C137

C188

7 11
(∗7 M/T)
(∗7 A/T)

GR(∗12)
BR

BR

LG(∗12)
(∗20)
BR

CE CF CI

- 10 -
Air Conditioner (Manual A/C) (Front)

Y1
Diesel Throttle Body Assembly

IC

M
∗ 7 : 1KD–FTV, 2KD–FTV
∗ 8 : 1GD–FTV, 2GD–FTV
M+ M– VTA VC E2 ∗18 : 1KD–FTV
∗19 : 2KD–FTV
2 1 6 5 3 ∗20 : 5L–E
(∗8)

(∗8)

(∗8)

(∗8)

(∗8)
W
G

L
1 CY1 4 CY1 5 CY1 3 CY1 6 CY1
(∗8)

(∗8)

(∗8)

(∗8)

(∗8)
W
G

L
6 J 5 J 21 I 29 I 20 I
M+ M– VLU VCVL EVLU

C38(G), C40(I), C41(J), C114(A), C115(B), C174(K),


C175(L), G49(E), G50(F), G140(C), G160(M), G161(N)
ECM
LU+A LU–A LU+B LU–B LUSL VLU
17 K 16 K 15 K 14 K 4 B 29 B

(∗7)

(∗7)
GR

B
(∗20)

(∗20)

(∗20)

(∗20)
GR

1 A 3 B
RSO VTA
6 4 3 1
Throttle with Motor
Body Assembly

C112(A), C113(B)

Motor
Body Assembly

IC1
Diesel Throttle
C184

5 2
RSC B VC E2
(∗20)

(∗20)

3 A 2 A 1 B 2 B
B

BR
(∗19)

(∗18)
W–B

W–B

(∗7)

(∗7)
G
B

(∗7)

G(∗7)

B
(∗7, ∗20)
No. 27 Junction Connector
(∗18)
W–B

21
C137

22
(∗18 M/T)
(∗18 A/T)
W–B

W–B

CF CE CF

- 11 -
Air Conditioner (Manual A/C) (Front)

(BAT)

Z1 25A
Crank Position Sensor EFI–MAIN
NO. 1

2
VC NE– NE+
3 2 1

(∗8)

(∗8)

(∗8)
R
B

Y
EFI–MAIN
NO. 1
Relay

3 CZ1 2 CZ1 1 CZ1


(∗8) 1

(∗8)

(∗8)
W

Y
10A
20 J 19 J 28 J EFI
VCNE NE– NE+ NO. 1

C38(G), C40(I), C41(J), C114(A), C115(B), C174(K),


C175(L), G49(E), G50(F), G140(C), G160(M), G161(N) 2
ECM
E2 THW ETHW VC
28 A 19 A (∗7) 27 G (∗8) 18 A 1 2N
34 G (∗8) 29 L (∗20)
21 L (∗20)

(∗7, ∗20)
(∗7)

(∗7)
BR

B
(∗7, ∗20)

(∗20)
(∗8)

(∗8)
BR
R

1 CG2
Junction Connector
Diesel Engine Coolant
Temperature Sensor

2
22
No. 3
C64

19
C35

1
(∗7, ∗20)
(∗7)
G

BR BR
(∗7) (∗7)

G(∗7)

B
(∗7, ∗20)

- 12 -
Air Conditioner (Manual A/C) (Front)

A28 A50
Gray Black

1 2

90980-11149 1 2 3 4

5 6 7 8

90980-12B56

A51 A69 A70 C3


Black Black Gray Gray

1
1 2
1
2 3
4
90980-11271
1 2 3 4 5 6 90980-11237
7 8 9 10 11 12
90980-10943

90980-12356

C35 C38 C40 C41


Black White White White

1 2

1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6
90980-10735
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26
18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 26 27
27 28 29 30 31 32 33
28 29 30 31 32 33 34 28 29 30 31 32

90980-12527 90980-12526 90980-12700

C64 C81 C112


Black Black Black

1 2 3 4 5 6 1 2 3

1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 90980-11145
90980-11858

90980-12B54

- 13 -
Air Conditioner (Manual A/C) (Front)

C113 C114 C115 C126


Black Gray Gray Gray

1 2 3
1 2
1 2 3 4 5 6 7 1 2 3 4 5 6 7
3
90980-11261
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19

18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27

28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 90980-11016

90980-12456 90980-12454

C137 C146
Black White

1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27

28 29 30 31 32 33 34

90980-12B54

90980-12527

C147 C165 C174


White Black White

1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 3 4 5 6
8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
7 8 9 10 11 12
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 26 27

28 29 30 31 32 33 34 35 28 29 30 31 32 33 34

90980-11661
90980-12528 90980-12527

C175 C176 C184


White White Black

1 2 3
1 2 3 4 5 6 7 1 2 4 5 6

8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 90980-11250 90980-11144

28 29 30 31 32 33 34 35

90980-12528

- 14 -
Air Conditioner (Manual A/C) (Front)

C188 C207 C208 G6


White Black Gray Black

1 2 1

1 2

1 2 3 4 90980-10735 90980-11271

5 6 7 8 9 10 11
90980-11579

90980-11539

G49 G50 G51 G52


White White Black White

1 2
1 2 3 4 5 6 1 2 3 4 5 6 7 1 2

3 4
7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17 90980-12937
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
90980-11136
28 29 30 31 32 33 34 35 26 27 28 29 30 31

90980-12529 90980-12525

G53 G54 G106


Black Black Black

1 5 1 2 3 4 5
2 3 4 1 2 3 4 5
6 7 8 9 10
6 7 8 9 10 90980-11909

90980-10993

90980-12361

G110 G114
Black Black

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

90980-12B54 90980-12B54

G121 G122 G130 G131


White White Black Black

1 1
2 2 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8
11 12 13 14 15 16 17 18 19 20 21 22 23 24

90980-12827 90980-12827
90980-12550

90980-12912

- 15 -
Air Conditioner (Manual A/C) (Front)

G132 G133 G140 G142


White White Gray White

1 2 1 2 3 1 2 3 4 5 6 1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27
90980-10903 90980-10956
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35

90980-12455
90980-12529

G143 G151
White Black

1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25

26 27 28 29 30 31

90980-12B54

90980-12525

G153 G160
Black White

1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27

28 29 30 31 32 33 34 35

90980-12B54

90980-12529

G161 G165 G178


White Black Black

1 2 3 4 5 6 7 1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 90980-12366

26 27 28 29 30 31

90980-12B54

90980-12525

- 16 -
Air Conditioner (Manual A/C) (Front)

G183 G184
Black Black

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

90980-12B54 90980-12B54

Y1 Z1 2F 2N 2P
Black Black
White White White

1 2 3 4 5 6 1 2 3
1 2
1 2 3
1 2 3 4 5 6 7
4 5 6
8 9 10 11 12 13 14
90980-11858 90980-10916
90980-12353
90980-12A61
90980-12370

AG1 AG3
White White

9 8 7 6 5 4 3 2 1
1 2
2 1
1 2 3 4 5 6 7 8 9
25 16 15 14 13 12 11 10 17
17 10 11 12 13 14 15 16 25 24 23 22 21 20 19 18 90980-11579
18 19 20 21 22 23 24 90980-11655

90980-12414
90980-12413

AG5 AG6
White White

1 2 6 5 4 3 2 1
1 2 3 4 5 6
3 4 2 1
7 8 9 10 11 12 12 11 10 9 8 7
4 3
13 14 15 16 17 18 18 17 16 15 14 13

90980-11742
90980-11878
90980-12745
90980-12744

- 17 -
Air Conditioner (Manual A/C) (Front)

CG2 CY1
White Black

3 2 1
1 2 3 6 5 4
11 10 9 8 7 6 5 4 3 2 1 4 5 6
1 2 3 4 5 6 7 8 9 10 11 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20 90980-11193
90980-11194

90980-12740
90980-12741

CZ1
Black

3 2 1
1 2 3

90980-12353
90980-12719

- 18 -

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