Master Thesis: Design of A Pilot-Scale Membrane Bioreactor For Deammonification
Master Thesis: Design of A Pilot-Scale Membrane Bioreactor For Deammonification
Supervisor:
Kai Barbara Griebel, [Link].
Good morning, today I am going to present the results of my master thesis: Design of
a Pilot-scale Membrane Bioreactor for Deammonification
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Outline of presentation
ꟾ Deammonification process
ꟾ Pilot-scale DeaMBR
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Deammonification process
Deammonification combines two reactions: Partial Nitrification and Anaerobic Ammonium Oxidation (Anammox)
Nitrification Nitrate Denitrification
O2 Carbon
NO3-
Aerobic Anoxic
condition condition
Advantages Disadvantages
• Less oxygen required (40%) Nitrite Nitrite Shunt • Slow growing bacteria
Nitrite
• No carbon required NO2-
O2 NO2- Carbon • Bacteria wash-out
• Less sludge production [1] • Substrate competition
Anammox
(AMX)
Evaluate the existing MBRAnaerobic
technologycondition
that could be used for deammonification
Ammonia Nitrogen Gas
DesignNH
a membrane
+ Nitrate (DeaMBR) on a pilot-scale
bioreactor for deammonification
3/NH4 N2
NO3-
Master Sustainable Management – Water and Energy
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ratio, however, the doubling time of Anammox bacteria,
usually reported between 11 and 17 d and biomass
washout report from the SBR and MBBR applications
resulting in long periods of start-up and failures process
recovery. Besides that, when applied to mainstream WW
the process has also disadvantages of seasonal T and
substrate competition among the main bacterial groups
at high COD/N ratio.
In order to overcome this disadvantages, this thesis
suggests the use of membrane technology for fast
enrichment of AMX bacteria with complete biomass
retention inside the system. The aim of this thesis is to
evaluate the existing MBR technology for
deammonification and design a pilot-scale membrane
bioreactor for deammonification with the best MBR
configuration.
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Deammonification process
Design &
NO2-
Optimal
AOB NOB operational Inhibtion
parameters
conditions
O2
DO Salinity, heavy
HRT
0.06– 0.8 mgO2/l metals, sulfide
NO3-
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Outline of presentation
ꟾ Deammonification process
ꟾ Pilot-scale DeaMBR
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Membrane process for nitrogen removal
(a) (b)
Hollow fiber
Diffusive
Immersed (d)
(c)
Flat sheet
Extractive
Dynamic
Sidestream membrane
Biomass
Rejection Membrane configuration
Multitube (a) Hollow Fiber (b) Flat Sheet
(c) Dynamic membrane (d) Multitube
[2,3]
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membrane. Diffusive MBR, which use a gas
permeable membrane to span the molecular gas
form into the bioreactor to enhance biotreatment
and use biofilm to filter the influent and the most
common reactor biomass rejection, which use
physical barrier under range of MF to UF to
separate the contaminants from the water. Flat
sheet (FS), hollow fiber (HF), DM, and, rarely,
multitube (MT) are suitable for MBR. FS/HF are
made from intermediate hydrophobic polymers in
the range size of MF to UF. MT can be
manufactured of polymers and ceramic and it is
more expensive compared to HF and FS and DM,
which has larger pores size, is manufactured from
cheap materials such as mesh, non-woven fabric,
and woven filter-cloth and is used as the supporting
material for creating cake layer from biological
material and is used as filtration layer. With an
appropriate carrier thickness DM can obtain a stable
permeate quality, operate under higher flux rates
and prolong the filtration cycle.
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Membrane process: fouling formation and control
Biological
EPS SMP Particulates Colloids
Feed
floc
Permeability decline
Fouling Clogging
Coating of membrane surface Agglomeration of solids
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forms are classified as fouling or clogging. Where
fouling can be reversible or irreversible according to
the degree of removal of foulants and clogging in
Sludging or Ragging depend on where the solids is
settled in the membrane channel. Various strategies
have been devised to reduce membrane fouling
such as intermittent aeration and cleaning protocols,
however once the clogging happens the membrane
reduces its life time.
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Outline of presentation
ꟾ Deammonification process
ꟾ Pilot-scale DeaMBR
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MBR for deammonification – Evaluation of studies
Dynamic Membrane - DM
Deammonification process
PN/AMX reactor
Diffusive - GP (CH4)
AMX/DAMO reactor
Fouling
Limitation formation
0 2 4 6 8 10
Number of studies
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reaction nitrate to nitrite and the accumulate nitrite
into nitric oxide.
The studies reported five different membrane
process: Biorej(HF-FS), Biorej and diffusive (DM),
Diffusive with methane permeation, 2 membrane
process inside of one reactor and extractive reactor,
the last to mostly applied for AMX enrichment.
The studies report start-up period between 3-6
months, and AMX as the main bacterial group inside
the reactor except for the PN applications. However,
the presence of the fouling was always mentioned
as limitation of the system in different degree
variating according the reactor configuration and
operating parameters.
20 configurations were considered to evaluate the
performance of the MBR technology for
deammonification: single-stage reactor (AeMBR-
PN/AMX and MABR-PN/AMX configuration), two-
stage reactor AMX and AMX/DAMO (AnMBR-AMX
and MABR-AMX/DAMO configuration).
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DeaMBR for nitrogen removal – Evaluation of studies
100.00
Single-stage
Nitrogen removal efficiency
Other technologies
90.00 NRE 85% - 91%
AeMBR system higher NRE than MABR
80.00
NRE (%)
70.00
60.00 Two-stage
NRE 83% - 99,9%
50.00
0 500 1000 1500 2000 2500 3000 AMX/DAMO partnership almost 100% NRE
Influent
(TNmg/l)
10
Two-stage reactors performing partnership
AMX/DAMO reaction show almost 100% NRE,
demonstrating that reducing the nitrate
accumulation in an AMX reactor could increase the
final efficiency of the Anammox reaction
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DeaMBR for nitrogen removal – Evaluation of studies
100.00
Suspeded AMX growth style
90.00
Nitrogen removal efficiency
80.00
NRE (%)
70.00
60.00
Attached AMX growth style
Suspended Attached
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Outline of presentation
ꟾ Deammonification process
ꟾ Pilot-scale DeaMBR
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Pilot-scale DeaMBR
DeaMBR
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identify the amount of membrane required to treat
the influent and air scoring volume to control fouling
on the membrane surface. Finally, the operating
strategies for set-up, start-up, and long-term
operation are selected.
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models. , but a simulation of the biological system is
not within the scope of the thesis, the biological
design was excluded from the pilot-scale design.
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Pilot-scale DeaMBR
Roadmap
Single-AeMBR-Immersed- FS
Variant
Single-stage AeMBR Immersed FS
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Pilot-scale DeaMBR
Parameters control:
Parameters Regulation of the factors influencing the performance of the system
Control
Biomass Two-stage configuration
population
Biomass population:
Fouling
The capacity of the reactor to retain the AOB and AMX
Phenomena
Immersed AeMBR and Immersed AnMBR
Fouling phenomena:
The susceptibility of fouling and clogging to affect the membrane
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Pilot-scale DeaMBR
permeate
Parameter Unit Value
Model: HF Zenon ZWD500D – PVDF pore 0.04μm PN reactor influent
Average membrane flux, J LMH 10 [3]
Before being installed in the reactor, the nylon mesh should be sewed over the
filtration module to complete the DM-support configuration. According to MENG
et al. (2014), a set of five modules provided a total surface area of 0.23 m2 and
occupied a volume of 3.12 m³. The modularity of the set allows achieving the
membrane area required for filtration in the DeaMBR pilot-scale.
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During operation, the water and nitrogenous species
must pass through the AMX biofilm and nylon
material, ensuring more exposure of the influent to
the bacteria, consequently higher nitrogen removal
and less wash-out of AMX biomass.
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Pilot-scale DeaMBR
• Recovery cleaning
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Pilot-scale DeaMBR
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Outline of presentation
ꟾ Deammonification process
ꟾ Pilot-scale DeaMBR
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Conclusion & Outlook
ꟾ DeaMBR has technical merits (NRE of 83-94%) to be implemented on large scale, however membrane fouling is a limitation
ꟾ Attached growth style are suitable for AMX reactor and suspended growth style is suitable for PN and single-stage system
ꟾ Hollow fiber and flat-sheet membrane show similar efficient nitrogen removal, but shorter filtration cycles than DM
Mathematical model based on the ASM1 model to simulate the biological interactions of the pilot-scale
Explore partnership between AMX/DAMO to enhance nitrogen removal, especially in mainstream wastewater
All in all, the use of MBR technology for deammonification has proved to have
technical merits to be implemented on a large scale in mainstream and
sidestream wastewater. DeaMBR can successfully retain biomass and be
used as a tool to balance the biomass inside the reactor. However, fouling
control strategies must be carefully considered in large scale applications.
The efficiency of the filtration process in a DeaMBR is determined by the
interactions between biomass, wastewater, applied process conditions, and
membrane selection. Implemented strategies for preventing and removing
membrane fouling without disturbing the bacteria activity is of vital importance
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References
[1] Tang, C.-J., Duan, C.-S., Yu, C., Song, Y.-X., Chai, L.-Y., Xiao, R., Wei, Z., & Min, X.-B. (2017). Removal of nitrogen from wastewaters by anaerobic ammonium
oxidation (ANAMMOX) using granules in upflow reactors. Environmental Chemistry Letters, 15(2), 311–328. [Link]
[2] Zhu, Y., Cao, L., Wang, Y. (2019): Characteristics of a Self-Forming Dynamic Membrane Coupled with a Bioreactor in Application of Anammox Processes.
Environmental science & technology. 53 (22), p. 13158–13167. DOI: 10.1021/[Link].9b04314.
[3] JUDD, S., JUDD, C. (2011): The MBR book Principles and applications of membrane bioreactors for water and wastewater treatment. 2nd ed. Aufl.
Elsevier/Butterworth-Heinemann, Oxford, Burlington, MA. ISBN 978-0-08-096682-3.
[4] MENG, F., SU, G., HU, Y., LU, H., HUANG, L.-N., CHEN, G.-H. (2014): Improving nitrogen removal in an ANAMMOX reactor using a permeable reactive biobarrier.
Water research. 58, p. 82–91. DOI: 10.1016/[Link].2014.03.049..
[5] SUBTIL, E. L., SILVA, M. V., LOTTO, B. A., MORETTO, M. R. D., MIERZWA, J. C. (2019): Pilot-scale investigation on the feasibility of simultaneous nitrification and
denitrification (SND) in a continuous flow single-stage membrane bioreactor. Journal of Water Process Engineering. 32, p. 100995. DOI: 10.1016/[Link].2019.100995.
[6] SAATI S.P.A. : Products Technical textilles filtration. 07.01.2021Saati S.p.A.[Link]
polyamide_4.pdfTechnical textilles filtrationProductsProductsSaati S.p.A. – Products. Available online in[Link]
saatifil-polyamide_4.pdf, Access in: 07.01.2021.
[7] Ersahin, M. E., Ozgun, H., Dereli, R. K., Ozturk, I., Roest, K., van Lier, J. B. (2012): A review on dynamic membrane filtration: materials, applications and future
perspectives. Bioresource technology. 122, p. 196–206. DOI: 10.1016/[Link].2012.03.086.
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Thank you for
your attention!
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Questions ?
Contact:
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Deammonification in wastewater treatment
Sidestream treatment - Established technology Mainstream treatment - Emerging technology
Dewatering
Biogas Dewatering
Biogas
PN/A
PN/A
Anaerobic Anaerobic
digester digester
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Membrane systems in wastewater treatment
10-10 m 10-9 m 10-8 m 10-7 m 10-6 m 10-5 m 10-4 m 10-3 m
BACTERIA
GRANULAR ACTIVATED
DISSOLVED SALTS CARBON
MACROFILTRATION
MICROFILTRATION
ULTRAFILTRATION
NANOFILTRATION
REVERSE OSMOSIS
[3]
Master Sustainable Management – Water and Energy
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DeaMBR for nitrogen removal – Evaluation of studies
100.00
Nitrogen removal efficiency
90.00
80.00
NRE (%)
70.00
60.00
50.00
0 500 1000 1500 2000 2500 3000
Influent
(TNmg/l)
Biomass rejection MF/UF/NF Diffusive MBR - GP
Biomass rejection - DM Diffusive MBR -DM
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AMX/DAMO reactor operating in a two-stage
configuration has NRE above 90%.
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DeaMBR for nitrogen removal – Evaluation of studies
Nitrogen removal efficiency
100.00
90.00
NRE (%)
80.00
70.00
100.00
60.00
NRE (%)
Temperature (ºC)
70.00
Biomass rejection MF/UF/NF Diffusive MBR - GP
60.00
Biomass rejection - DM Diffusive MBR -DM
50.00
0 20 40 60 80
HRT (h)
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performance when the temperature is getting closer
to the optimal temperature for cultivating AMX
bacteria.
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performance between 85-90% when applied to an
HRT up to 20 hours and biomass rejection-DM has
an NRE of 90% in HRT of 10h and a decreasing
performance trend for longer HRT.
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Pilot-scale DeaMBR
Expansion of energy production
A-stage
effluent Effluent with low COD/N ratio
[5]
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separation of nitrogen from carbon, provide support
to the on-going paradigm shift from energy-negative
to energy-positive in WWTPs and take advantage of
the low COD/N ratio of this type of feedwater, which
increases the potential use of demmonification.
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Pilot-scale DeaMBR
Concept Concept description Concept Concept description
1 Single-AeMBR-Sidestream-FS 18 Two-AeMBR-Immersed-FS-AnMBR-Sidestream-FS
2 Single-AeMBR-Sidestream-DM 19 Two-AeMBR-Immersed-FS-AnMBR-Sidestream-DM
3 Single-AeMBR-Immersed- HF 20 Two-AeMBR-Immersed-HF-AnMBR-Sidestream-DM
4 Single-AeMBR-Immersed- FS 21 Two-AeMBR-Immersed-HF-AnMBR-Sidestream-FS
5 Single-AeMBR-Immersed- DM 22 Two-MABR-Immersed-GP-HF-AnMBR-Immersed-FS
6 Single-AeMBR-Immersed- HF 23 Two-MABR-Immersed-GP-HF--AnMBR-Immersed-DM
7 Single-AeMBR-Immersed- FS 24 Two-MABR-Immersed-GP-HF--AnMBR-Immersed-HF
8 Single-MABR-Immersed- GP- HF 25 Two-MABR-Immersed-GP-FS-AnMBR-Immersed-FS
9 Single-MABR-Immersed- GP- FS 26 Two-MABR-Immersed-GP-FS-AnMBR-Immersed-DM
10 Single-MAMBR-Immersed-GP- HF +HF 27 Two-MABR-Immersed-GP-FS-AnMBR-Immersed-HF
11 Single-MAMBR-Immersed-GP- HF +FS 28 Two-AeMBR-Immersed-HF-AnMBR-Immersed-FS
12 Single-MAMBR-Immersed-GP- FS +HF 29 Two-AeMBR-Immersed-HF-AnMBR-Immersed-DM
13 Single-MAMBR-Immersed-GP- FS +FS 30 Two-AeMBR-Immersed-FS-AnMBR-Immersed-HF
14 Two-MABR-Immersed-HF-AnMBR-Sidestream-FS 31 Two-AeMBR-Immersed-FS-AnMBR-Immersed-FS
15 Two-MABR-Immersed-HF-AnMBR-Sidestream-DM 32 Two-AeMBR-Immersed-FS-AnMBR-Immersed-HF
16 Two-MABR-Immersed-FS-AnMBR-Sidestream-FS 33 Two-AeMBR-Immersed-FS-AnMBR-Immersed-DM
17 Two-MABR-Immersed-FS-AnMBR-Sidestream-DM
Master Sustainable Management – Water and Energy
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Excluded pathways:
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removal, which is the focus of the pilot-scale;
MT membrane module was disregarded
because its application in deammonification has
been not reported in any reviewed studies;
The AMX/DAMO partnership was disregarded
even with promising results reported in several
reviewed studies because this partnership is not
included in the scope of this study.
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