300mm HDP-CVD Ultima Schematics Manual
300mm HDP-CVD Ultima Schematics Manual
APPLIED MATERIALS
PUBLICATION HISTORY
Revision: 001
Date: January 2000
Cleanroom Part Number 0230-00122
Standard Part Number 0230-00121
Applied Materials, the Applied Materials logo, Centura, and Precision 5000
are registered trademarks of Applied Materials, Inc. in the U.S. and other countries;
DARC, DCVD, DxZ, Giga-Fill, GPLIS, µClean, Optima, Precision Liquid Injection System,
Producer, Remote Clean, SACVD, and Twin Chamber
are trademarks of Applied Materials, Inc. in the U.S. and other countries.
All rights reserved. No part of this book may be reproduced in any form
without written permission from Applied Materials, Inc.
Trademarks
Name Owner
Table of Contents
Title Page
List of Tables
Title Page
List Of Figures
Title Page
MAIN CB (MAIN CB
400A 400A)
Main CB 400A
Main Contactor 400A
2 Secondary CB’s Ch. A,B - 150A Each
GFI 3 Independent Loops (30 mA each)
3 Sub Panels MF - 24 Positions, Ch. A,B - 30 Positions Each
MASTER 24V AC 2 XFMR’s 120 VAC 4 KVA, 3 KVA
EMO 1/2 KVA
CIRCUITRY
4 Contactors 50A each (2 per Chamber)
XFMR
Drivers 2 Drivers per Chamber (8"x8"x8")
UPS 3 KVA MF, 1 KVA (To Support 4 Chambers)
MAIN Smoke/Water PCB + 2 Sensors (Rear and Front) MAIN
CONTACTOR CONTACTOR
400A 400A
CH. A CH. B
T.B. T.B.
CHAMBERS
GND GND
VME
CONTROLLER
T.B. A (12P) T.B. C (3P) T.B. B (3P) T.B. B (2P) T.B. B (2P) T.B. B (3P) T.B. C (3P) T.B. A (12P)
150A, 3P 150A, 3P
CB CB
List Of Figures
Title Page
0150-01822
0150-01820
0150-01819
Figure 3-1 300mm Ultima HDP-CVD Water Leak Detect Harness Figure 3-21 300mm Ultima HDP-CVD Pressure Transducer (7-12) Harness
Engineering Part No. 0140-01052 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Engineering Part No. 0140-01654 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Figure 3-2 300mm Ultima HDP-CVD DNET I/O Ribbon Figure 3-22 300mm Ultima HDP-CVD Baratron Service Line
Engineering Part No. 0140-01113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Engineering Drawing No. 0150-1126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Figure 3-3 300mm Ultima HDP-CVD Microwave and Helium Control Harness (1 of 2) Figure 3-23 300mm Ultima HDP-CVD Ground 1, RF Rack
Engineering Part No. 0140-01119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Engineering Drawing No. 0150-01132 . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Figure 3-4 300mm Ultima HDP-CVD Microwave and Helium Control Harness (2 of 2) Figure 3-24 300mm Ultima HDP-CVD AC Distribution Cable Assembly
Engineering Part No. 0140-01119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Engineering Drawing No. 0150-01194 . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Figure 3-5 300mm Ultima HDP-CVD Water Leak and Flow Harness (1 of 2) Figure 3-25 300mm Ultima HDP-CVD Chamber Pneumatic Cable Assembly
Engineering Part No. 0140-01120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Engineering Drawing No. 0150-01252 . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Figure 3-6 300mm Ultima HDP-CVD Water Leak and Flow Harness (2 of 2) Figure 3-26 300mm Ultima HDP-CVD Mainframe-Chamber Interlock
Engineering Part No. 0140-01120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Engineering Part No. 0150-01253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Figure 3-7 300mm Ultima HDP-CVD Chamber and Foreline Pressure Harness (1 of 2) Figure 3-27 300mm Ultima HDP-CVD Source RF Generator Remote Control
Engineering Part No. 0140-01121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Engineering Part No. 0150-01254 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
Figure 3-8 300mm Ultima HDP-CVD Chamber and Foreline Pressure Harness (2 of 2) Figure 3-28 300mm Ultima HDP-CVD Turbo Control
Engineering Part No. 0140-01121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Engineering Part No. 0150-01255 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
Figure 3-9 300mm Ultima HDP-CVD Chamber Interconnect Harness (1 of 2) Figure 3-29 300mm Ultima HDP-CVD Cable Assy. DNET I/O Backplane
Engineering Part No. 0140-01122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Engineering Part No. 0150-01264 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Figure 3-10 300mm Ultima HDP-CVD Chamber Interconnect Harness (2 of 2) Figure 3-30 300mm Ultima HDP-CVD Motor Interface Harness
Engineering Part No. 0140-01122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Engineering Part No. 0150-01267 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Figure 3-11 300mm Ultima HDP-CVD Motor Driver Interface Harness (1 of 2) Figure 3-31 300mm Ultima HDP-CVD Chamber-Gas Panel Interlocks Harness
Engineering Part No. 0140-01140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Engineering Part No. 0150-01279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Figure 3-12 300mm Ultima HDP-CVD Motor Driver Interface Harness (2 of 2) Figure 3-32 300mm Ultima HDP-CVD Chassis Ground Gas Panel PCB
Engineering Part No. 0140-01140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Engineering Part No. 0150-01284 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33
Figure 3-13 300mm Ultima HDP-CVD Pressure Transducer(1-6) Harness Figure 3-33 300mm Ultima HDP-CVD Pump Interlock Cable
Engineering Part No. 0140-01157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Engineering Part No. 0150-01511 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
Figure 3-14 300mm Ultima HDP-CVD Pressure Transducer(7-12) Harness Figure 3-34 300mm Ultima HDP-CVD Top Source/ Chamber RF Gen Control
Engineering Part No. 0140-01158 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Engineering Part No. 0150-01819 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35
Figure 3-15 300mm Ultima HDP-CVD Gas Panel Door Interlock Harness Figure 3-35 300mm Ultima HDP-CVD Side Source/ Chamber RF Gen Control
Engineering Part No. 0140-01159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Engineering Part No. 0150-01820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
Figure 3-16 300mm Ultima HDP-CVD Gas Distribution Board to EV Manifold Harness Figure 3-36 300mm Ultima HDP-CVD Bias / Chamber RF Gen Control
Engineering Part No. 0140-01160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Engineering Part No. 0150-01821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-37
Figure 3-17 300mm Ultima HDP-CVD DC DNET I/O Distribution Harness Figure 3-37 300mm Ultima HDP-CVD Echuck Control
Engineering Part No. 0140-01161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Engineering Part No. 0150-01822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
Figure 3-18 300mm Ultima HDP-CVD DC filter Interlock Figure 3-38 300mm Ultima HDP-CVD Cable l/O Block 44 Pos.
Engineering Part No. 0140-01175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 Engineering Part No. 0150-36656 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
Figure 3-19 300mm Ultima HDP-CVD Water Leak Detect Figure 3-39 300mm Ultima HDP-CVD Cable l/O Block 66 Pos.
Engineering Part No. 0140-01176 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Engineering Part No. 0150-36657 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-40
Figure 3-20 300mm Ultima HDP-CVD Smoke Sensor Harness
Engineering Part No. 0140-01226 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3-2 311-019-02 Cables And Harnesses CHAPTER 3
Figure 3-3. 300mm Ultima HDP-CVD Microwave and Helium Control Harness (1 of 2)
Engineering Part No. 0140-01119
CHAPTER 3 Cables And Harnesses 311-019-02 3-5
Figure 3-4. 300mm Ultima HDP-CVD Microwave and Helium Control Harness (2 of 2)
Engineering Part No. 0140-01119.
3-6 311-019-02 Cables And Harnesses CHAPTER 3
Figure 3-5. 300mm Ultima HDP-CVD Water Leak and Flow Harness (1 of 2)
Engineering Part No. 0140-01120
CHAPTER 3 Cables And Harnesses 311-019-02 3-7
Figure 3-6. 300mm Ultima HDP-CVD Water Leak and Flow Harness (2 of 2)
Engineering Part No. 0140-01120
3-8 311-019-02 Cables And Harnesses CHAPTER 3
Figure 3-7. 300mm Ultima HDP-CVD Chamber and Foreline Pressure Harness (1 of 2)
Engineering Part No. 0140-01121
CHAPTER 3 Cables And Harnesses 311-019-02 3-9
Figure 3-8. 300mm Ultima HDP-CVD Chamber and Foreline Pressure Harness (2 of 2)
Engineering Part No. 0140-01121
3-10 311-019-02 Cables And Harnesses CHAPTER 3
Figure 3-15. 300mm Ultima HDP-CVD Gas Panel Door Interlock Harness
Engineering Part No. 0140-01159
CHAPTER 3 Cables And Harnesses 311-019-02 3-17
Figure 3-16. 300mm Ultima HDP-CVD Gas Distribution Board to EV Manifold Harness
Engineering Part No. 0140-01160
3-18 311-019-02 Cables And Harnesses CHAPTER 3
Figure 3-29. 300mm Ultima HDP-CVD Cable Assy. DNET I/O Backplane
Engineering Part No. 0150-01264
CHAPTER 3 Cables And Harnesses 311-019-02 3-31
Figure 3-32. 300mm Ultima HDP-CVD Chassis Ground Gas Panel PCB
Engineering Part No. 0150-01284
3-34 311-019-02 Cables And Harnesses CHAPTER 3
Figure 3-34. 300mm Ultima HDP-CVD Top Source/ Chamber RF Gen Control
Engineering Part No. 0150-01819
3-36 311-019-02 Cables And Harnesses CHAPTER 3
Figure 3-35. 300mm Ultima HDP-CVD Side Source/ Chamber RF Gen Control
Engineering Part No. 0150-01820
CHAPTER 3 Cables And Harnesses 311-019-02 3-37
List of Figures
Title Page
List of Figures
Title Page
300mm Ultima HDP-CVD I/O Description PCB I/O (MAC ID) Bit # Display / Meaning Remarks (If applicable compatible 200mm HDPCVD I/O)
CHAMBER PRESSURE 100 MTORR MANO AI-15- 0 0…0FFF CHAMBER PRESSURE 100 MTORR MANO
FORELINE PRESSURE 10 TORR CAP MANO AI-15- 1 0…0FFF FORELINE PRESSURE <50 TORR CAP MANO
CHAMBER PRESSURE 10 TORR CAP MANO AI-15- 2 0…0FFF CHAMBER PRESSURE <50 TORR CAP MANO
CHAMBER PRESSURE 1000 TORR CAP MANO AI-15- 3 0…0FFF CHAMBER PRESSURE 1000 TORR CAP MANO
CHAMBER BODY TEMP. AI-15- 4
BIAS RF VOLTAGE AI-15- 5
BIAS RF CURRENT AI-15- 6
TOP ANTENNA CURRENT MONITOR AI-15- 7
TOP ANTENNA VOLTAGE MONITOR AI-15- 8
SIDE ANTENNA CURRENT MONITOR AI-15- 9
SIDE ANTENNA VOLTAGE MONITOR AI-15- 10
IHC # 1 (INNER) PFC FLOW FEEDBACK AI-15- 15 0…0FFF IHC # 1 PFC FLOW FEEDBACK
IHC # 1 (INNER) MANOMETER PRESSURE AI-15- 16 0…0FFF IHC # 1 MANOM PRESSURE
IHC # 2 (OUTER) PFC FLOW FEEDBACK AI-15- 17 0…0FFF IHC # 2 PFC FLOW FEEDBACK
IHC # 2 (OUTER) MANOMETER PRESSURE AI-15- 18 0…0FFF IHC # 2 MANO PRESSURE
EMISSION 1X AI-15- 19 0…0FFF AI # 1 (ENDPOINT)
EMISSION 20X AI-15- 20 0…0FFF AI # 2 (ENDPOINT)
TURBO RPM AI-15- 21 0…0FFF
CURRENT LEVEL OUT AI-15- 22 0…0FFF
VOLTAGE LEVEL OUTPUT AI-15- 23 0…0FFF
300mm Ultima HDP-CVD I/O Description PCB I/O (MAC ID) Bit # Display / Meaning Remarks (If applicable compatible 200mm HDPCVD I/O)
PLASMA OK DI-17- 11 OK 0V="1" ASTRON PLASMA OK
AC OK DI-17- 12 OK 0V="1" ASTRON AC OK
MW PLASMA ON DI-17- 13 OK 0V="1" MICROWAVE PLASMA DETECT
ENDPOINT FAULT DI-17- 15 OK 0V="1" DI(ENDPOINT FAULT)
TURBO AT SPEED DI-17- 18 OK 0V="1"
CHAMBER READY SW DI-17- 19 OK 0V="1" GENERATOR ENABLE DI
HEATER ENABLE SW DI-17- 20 OK 0V="1" HEATER ENABLE DI
GAS FINAL VALVE ENABLE SW DI-17- 22 OK 0V="1" GAS PANEL ENABLE DI
SLIT VALVE CLOSED DI-17- 23 OK 0V="1" MF SLIT VALVE (CH_D) CLOSED
SLIT VALVE OPEN DI-17- 24 OK 0V="1" MF SLIT VALVE (CH_D) OPENED
WAFER LIFT UP (REVERSE LOGIC) DI-17- 30 OK open="0" WAFER LIFT UP
WAFER LIFT DOWN (REVERSE LOGIC) DI-17- 31 OK open="0" WAFER LIFT DOWN
WAFER CLAMP UP (REVERSE LOGIC) DI-17- 32 OK open="0" WAFER CLAMP UP
300mm Ultima HDP-CVD I/O Description PCB I/O (MAC ID) Bit # Display / Meaning Remarks (If applicable compatible 200mm HDPCVD I/O)
TURBO ON DO-17- 17 "1"=ON 0V TURBO ON DO
HEATER ON/OFF DO-17- 21 "1"=ON 0V
EV-1 - HELIUM # 1 (INNER) WAFER VACUUM (DUMP) VALVE DO-18- 0 "1"=ON 0V EV-01- HELIUM # 1 WAFER VACUUM (DUMP) VALVE
EV-2 - HELIUM #2 (OUTER) WAFFER VACUUM (DUMP) VALVE DO-18- 1 "1"=ON 0V EV-02 - HELIUM #2 WAFFER VACUUM (DUMP) VALVE
EV-3 - HELIUM # 1 (INNER) WAFER FINAL VALVE DO-18- 2 "1"=ON 0V EV-11 - HELIUM # 1 WAFER FINAL VALVE
EV-4 - HELIUM # 2 (OUTER) WAFER FINAL VALVE DO-18- 3 "1"=ON 0V EV-12 - HELIUM # 2 WAFER FINAL VALVE
EV- 15 - HELIUM SUPPLY VALVE TO IHC DO-18- 4 "1"=ON 0V EV-08- HELIUM SUPPLY VALVE TO IHC #1
EV- 16 - HELIUM BYPASS VALVE DO-18- 5 "1"=ON 0V
EV- 17 - SPARE DO-18- 6 SPARE
EV-18 - MICROWAVE CLEAN FINAL VALVE DO-18- 7 "1"=ON 0V EV-15B - MICROWAVE CLEAN FINAL VALVE
EV- 19 - SPARE DO-18- 8 MOVED TO EV 6 EV- 13 - CHAMBER 100 MTORR MANO ISOLATION VALVE
EV- 5 -CHAMBER 10 T MANO ISOLATION VALVE DO-18- 9 SPARE
EV- 6 - CHAMBER 100mT MANOMETER ISOLATION VALVE SPARE DO-18- 10 "1"=ON 0V
EV- 7 - CHAMBER VENT VALVE DO-18- 11 "1"=ON 0V EV- 15A - CHAMBER VENT VALVE
EV- 8 - TURBO PURGE VAVLE DO-18- 12 "1"=ON 0V EV- 05 - TURBO PURGE VAVLE
EV- 9 -TURBO VACCUM ISOLATION VALVE DO-18- 13 "1"=ON 0V EV-06 -TURBO VACCUM (ISOLATION) VALVE
EV - 10 - SPARE DO-18- 14 SPARE
EV - 11 - SPARE DO-18- 15 SPARE
EV - 12 - SPARE DO-18- 16 SPARE
EV- 13A - SPARE(GATE VALVE OPEN) DO-18- 17 "1"=ON 0V CAN BE USED FOR ANOTHER GATE VALVE TYPE
EV-13B - SPARE(GATE VALVE CLOSED) DO-18- 18 "1"=ON 0V CAN BE USED FOR ANOTHER GATE VALVE TYPE
EV- 14 - CHAMBER VACUUM (ROUGH) VALVE DO-18- 19 "1"=ON 0V EV-07A - CHAMBER VACUUM (ROUGH) VALVE
EV-20A - WAFER CLAMP DOWN DO-18- 20 "1"=ON 0V EV-18A - WAFER CLAMP DOWN
EV-20B - WAFER CLAMP UP DO-18- 21 "1"=ON 0V EV-18B - WAFER CLAMP UP
EV-21A - WAFER LIFT DOWN DO-18- 22 "1"=ON 0V EV-19A - WAFER LIFT DOWN
EV-21B - WAFER LIFT UP DO-18- 23 "1"=ON 0V EV-19B - WAFER LIFT UP
EV-22A - CHAMBER SLIT VALVE OPEN DO-18- 24 "1"=ON 0V EV-20B - SLIT VALVE OPEN
EV-22B - CHAMBER SLIT VALVE CLOSED DO-18- 25 "1"=ON 0V EV-20A - SLIT VALVE CLOSED
EV-23A - SPARE DO-18- 26 SPARE
EV-23B - SPARE DO-18- 27 SPARE
300mm Ultima HDP-CVD I/O Description PCB I/O (MAC ID) Bit # Display / Meaning Remarks (If applicable compatible 200mm HDPCVD I/O)
PUMP WARNING OIL PRESSURE (REVERSE LOGIC) DI-24- 1 "0"=OK for ALCATEL + CDN118
PUMP WARNING N2 FLOW (REVERSE LOGIC) DI-24- 2 "0"=OK for ALCATEL + CDN118
PUMP OVERTEMP HAZARD (REVERSE LOGIC) DI-24- 3 "0"=OK for ALCATEL + CDN118
TOP SOURCE REFLECTED POWER AI+ AI-51- 0 0…0FFF TOP SOURCE REFLECTED POWER
TOP SOURCE FORWARDED POWER AI+ AI-51- 1 0…0FFF TOP SOURCE FORWARD POWER
SIDE SOURCE REFLECTED POWER AI+ AI-51- 2 0…0FFF SIDE SOURCE REFLECTED POWER
SIDE SOURCE FORWARDED POWER AI+ AI-51- 3 0…0FFF SIDE SOURCE FORWARD POWER
BIAS GEN REFLECTED POWER AI+ AI-51- 4 0…0FFF BIAS GEN REFLECTED POWER
BIAS GEN FORWARDED POWER AI+ AI-51- 5 0…0FFF BIAS GEN FORWARD POWER
TOP SOURCE FWD POWER SETPOINT AO+ AO-51- 0 0…0FFF TOP SOURCE FWD POWER SETPOINT AO+
SIDE SOURCE FWD POWER SETPOINT AO+ AO-51- 1 0…0FFF SIDE SOURCE FWD POWER SETPOINT AO+
BIAS GEN FWD POWER SETPOINT AO+ AO-51- 2 0…0FFF BIAS GEN FWD POWER SETPOINT AO+
TOP SOURCE RF POWER ON (REVERSED LOGIC) DI-51- 8 TBD TOP SOURCE RF POWER ON DI (REVERSE)
SIDE SOURCE RF POWER ON (REVERSED LOGIC) DI-51- 9 TBD SIDE SOURCE RF POWER ON DI (REVERSE)
BIAS GEN OVER TEMP DI-51- 10 OK 0V="1" BIAS GEN OVER TEMP
BIAS GEN AC ON DI-51- 11 OK 0V="1" BIAS GEN AC ON
TOP SOURCE RF ON/OFF DO-51- 0 "1"=ON 0V TOP SOURCE RF ON/OFF (RELAY NO)
SIDE SOURCE RF ON/OFF DO-51- 1 "1"=ON 0V SIDE SOURCE RF ON/OFF (RELAY NO)
BIAS GEN RF ON/OFF DO-51- 2 "1"=ON 0V BIAS GEN RF ON/OFF (RELAY NO)
Applied Materials, Inc. 1999. All rights reserved. Printed in U.S.A. 12/1199 IBSS