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Prestress Losses in Concrete Structures

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0% found this document useful (0 votes)
116 views60 pages

Prestress Losses in Concrete Structures

Uploaded by

sio169
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Prestressed Concrete

Structures

Module 2

Losses in Prestress

Prepared by:
Dr Amlan K Sengupta
Dr Devdas Menon

Indian Institute of Technology, Madras


Module 2-b

Losses in Prestress
Friction
Anchorage Slip
Force Variation Diagram
Loss of Prestress due to
Friction
Friction

Post-tensioned Members

The friction generated at the interface of concrete and


steel during the stretching of a curved tendon, leads to
a drop in the prestress along the member from the
stretching end.

Loss due to friction does not occur in pre-tensioned


members because there is no concrete during the
stretching of the tendons.
Friction
Post-tensioned Members

The friction is generated due to the curvature of the tendon


and the vertical component of the prestressing force.

A typical continuous post-tensioned member


(Courtesy: VSL International Ltd.)
Friction
Post-tensioned Members

Loss of prestress due to friction depends on the


following variables.

a) Coefficient of friction (µ)


b) Curvature of the tendon
c) Magnitude of prestressing force.

Derive an expression for friction loss.


o
Friction

R

P (x)
F
P0
x dx
Friction
Post-tensioned Members

In the previous sketch,


P = prestressing force at a distance x from the stretching
end
R = radius of curvature
dα = subtended angle.

The derivation of the expression of P is based on a


circular profile. Although a tendon profile is parabolic
based on the bending moment diagram, the error induced
is insignificant.
Friction
Post-tensioned Members
The formulation of the loss due to friction is similar to the
problem of belt friction. The sketch below shows the
forces acting on the tendon of infinitesimal length dx.
o  d   d 
P cos     P  dP  cos    dF
 2   2 

dF  Pd  dF
 dP 
 d 
cos  
dN  2 

P + dP d  d 
dF If  0;cos   1
P dα/2 2  2 
dx  dP  dF
dα/2
Friction
Post-tensioned Members

From the equilibrium of forces in the force triangle, N is


given as dα
N  2P sin
P dα/2 2
dα dα
N If sin 
2 2
P + dP (2b-1)

 N  2P  Pdα
Force triangle 2

The friction over the length dx is equal to µN = µPdα.


dF  Pd 
Friction

Post-tensioned Members

In addition to friction, the stretching has to overcome


the wobble of the tendon. The wobble refers to the
change in position of the tendon along the duct. The
losses due to friction and wobble are grouped together
under friction.
Friction

Post-tensioned Members

The wobble in the tendon is effected by the following


variables.

a) Rigidity of duct
b) Diameter of duct
c) Spacing of duct supports
d) Type of tendon
e) Type of construction.
Friction

Post-tensioned Members

The friction due to wobble is assumed to be proportional


to the following.
a) Length of the tendon
b) Prestressing force.

For a tendon of length dx, the friction due to wobble is


expressed as kPdx, where k is the wobble coefficient or
coefficient for wave effect.

dF = friction force = µPdα + kPdx


Friction

Post-tensioned Members

Based on the equilibrium of forces in the tendon for the


horizontal direction, the following equation can be
written.

or, dP = – dF = – (µPdα + kPdx) (2b-2)

Thus, the total drop in prestress (dP) over length dx is


equal to – (µPdα + kPdx). The above differential equation
can be solved to express P in terms of x.
Friction
Post-tensioned Members
dP
  ( μdα  kdx )
P
Px
dP  α x

 P    μ  dα  k  dx 
P0  0 0 
 lnP P    μα  kx 
Px
0

Px
 ln    μα  kx 
P0 In new 2012 rev. the
Px  P0e 
 μα  kx  negative sign is
Here, missing

P0 = the prestress at the stretching end after any


loss due to elastic shortening.
Friction
Post-tensioned Members

For small values of µα + kx, the above expression


can be simplified by the Taylor series expansion.
Px  P0e 
 μα  kx 

By Taylor series expansion,


2
x
ex  1 x   .........
2
e 
 μα  kx 
 1  μα  kx (2b-4)
Px = P0 (1– µα – kx)
Thus, for a tendon with single curvature, the variation
of the prestressing force is linear with the distance
from the stretching end.
Friction
Post-tensioned Members

P0
Px
x

Variation of prestressing force after stretching


Friction
Post-tensioned Members

The values of µ and k are determined using a horizontally


curved (circular) and an equivalent straight post-tensioned
specimens.

Test for determining friction


and wobble coefficients
(Courtesy: Indian Institute of
Technology Madras)
Friction
Post-tensioned Members
IS:1343 - 2012 provides guidelines for the values of µ
and k given below may be adopted for frictional loss
calculation,

Value recommended to be used


Type of High Type of duct or in deign
Tensile Steel Sheath
k per metre µ
Bright metals 0.0091 0.25
Wire cables Galvanized 0.0046 0.20
Lead coated 0.0046 0.18
Bright metals 0.0046 0.25
Uncoated
stress Galvanized 0.0030 0.20
relieved Lead coated 0.0030 0.18
strand
Corrugated HDPE 0.0020 0.17
Example 2b.1
A post-tensioned beam 100 mm  300 mm (b  h)
spanning over 10 m is stressed by successive
tensioning and anchoring of 3 galvanized uncoated
stress relieved strand A, B, and C respectively as
shown in figure. Each tendon has cross section area of
200 mm2 and has initial stress of 1200 MPa. If the
tendons are tensioned from one end, estimate the
percentage loss in each tendon due to friction at the
anchored end. CL
50
50 CGC

Tendon A
Tendon B
Tendon C
Solution

Prestress in each tendon at stretching end = 1200  200


= 240 kN.
To know the value of α(L), the equation for a parabolic
profile is required.

4 ym
y  2 x (L  x )
L
L

ym x

y α(L)
Solution
L

ym x

y α(L)

Here,
ym = displacement of the CGS at the centre of the beam
from the ends
L = length of the beam
x = distance from the stretching end
y = displacement of the CGS at distance x from the ends.
Solution

An expression of α(x) can be derived from the change in


slope of the profile. The slope of the profile is given as
follows.

dy 4 ym
 2 (L  2 x)
dx L

At x = 0, dy /dx = 4ym/L

At x = L, dy /dx = – 4ym/L

The change in slope is 8ym/L.


Solution
The change in slope (x) is proportional to x. The
expression of α(x) can be written in terms of x as
α(x) = θ.x, where θ = 8ym/L2.
The variation is shown in the following sketch.

α
8ym/L
4ym/L
θ
0 L/2 L x
Solution

The prestressing force Px at a distance x is given by


Px = Poe–(μα + kx) = Poe–ηx

where, ηx = μα + kx
From clause 19.5.2.6, IS 1343, 2012
μ=0.20, k=0.0030 /m
Tendon ym α= μα kL ηL eηL Loss
8ym/L (1−eηL)×100
(m) (%)

A 0.1 0.08 0.016 0.03 0.046 0.955 4.5

B 0.05 0.04 0.008 0.03 0.038 0.963 3.7

C 0.0 0.0 0.0 0.03 0.03 0.970 3.0


Solution

CL

Tendon A
Tendon B
Tendon C

232 kN
231 kN
240 kN
229 kN

Variation of prestressing forces


Friction

Post-tensioned Members

The loss due to friction can be considerable for long


tendons in continuous beams with changes in
curvature. The drop in the prestress is higher around
the intermediate supports where the curvature is
high.

The remedy to reduce the loss is to apply the


stretching force from both ends of the member in
stages.
Anchorage Slip
Anchorage Slip

Post-tensioned Members

In post-tensioned members, when the prestress is


transferred to the concrete, the wedges slip through a
little distance before they get properly seated in the
conical space.

The anchorage block moves before it settles on the


concrete. There is loss of prestress due to the
consequent reduction in the length of the tendon.
Anchorage Slip

Post-tensioned Members

In the following sketch the anchorage slip is explained


by animation.

Fig 2b-3 Anchorage slip at the stretching end


Anchorage Slip

Post-tensioned Members

The total anchorage slip depends on the type of


anchorage system. In absence of manufacturer’s data,
the following typical values for some systems can be
used.
Anchorage Slip
Post-tensioned Members

Typical values of anchorage slip

Anchorage System Anchorage Slip (Δs)


Freyssinet system
a) 12 - 5mm Φ strands 4 mm
b) 12 - 8mm Φ strands 6 mm
Magnel system 8 mm
Dywidag system 1 mm

Reference: Rajagopalan, N., Prestressed Concrete


Anchorage Slip

Post-tensioned Members

Due to the setting of the anchorage block, as the


tendon shortens, there is a reverse friction. Hence, the
effect of anchorage slip is present up to a certain
length. Beyond this setting length, the effect is absent.
This length is denoted as lset .
Anchorage Slip
Post-tensioned Members

P0

Px

Variation of prestressing force after anchorage slip


Force Variation Diagram
Force Variation Diagram

Post-tensioned Members

The magnitude of the prestressing force varies along the


length of the member due to friction losses and setting of
the anchorage block. The diagram representing the
variation of prestressing force is called the force variation
diagram.
Force Variation Diagram

Post-tensioned Members

Considering the effect of friction, the magnitude of the


prestressing force at a distance x from the stretching end
is given as follows.

Px  P0 e x

Here, ηx = µα + kx denotes the total effect of friction and


wobble. The plot of Px gives the force variation diagram.
Force Variation Diagram

Post-tensioned Members

The initial part of the force variation diagram, up to


length lset is influenced by the setting of the anchorage
block. Let the drop in the prestressing force at the
stretching end be ΔP.

The determination of ΔP and lset are necessary to plot


the force variation diagram including the effect of the
setting of the anchorage block.
Force Variation Diagram
Post-tensioned Members

Considering the drop in the prestressing force and the


effect of reverse friction, the magnitude of the
prestressing force at a distance x from the stretching
end is given as follows.

Px'  P0 - ΔP e η' x

Here, η’ for reverse friction is analogous to η for


friction and wobble.
Force Variation Diagram
Post-tensioned Members

At the end of the setting length (x = lset), Px = P’x

Px
P0
ΔP
Px after stretching
Px Px’ P’x after setting
Px beyond lset

lset x
Force variation diagram near the stretching end
Force Variation Diagram

Post-tensioned Members

Substituting the expressions of Px and Px’ for x = lset

P0e  ηlset   P0  ΔP  e η'lset

P0e  η  η' lset  P0  ΔP

P0 1   η  η'  l set   P0  ΔP

 η' 
ΔP  P0  η  η'  l set  P0 ηl set  1  
 η
Force Variation Diagram
Post-tensioned Members

Since it is difficult to measure η’ separately, η’ is taken


equal to η. The expression of ΔP simplifies to the
following.

ΔP = 2P0ηlset (2b-7)
Force Variation Diagram

Post-tensioned Members

The following equation relates lset with the anchorage slip


Δs.

1 ΔP
Δs  l set
2 Ap E p
1 l set  η' 
Δs  P0 ηl set  1   (2b-8)
2 Ap E p  η
Force Variation Diagram

Post-tensioned Members

Transposing the terms,

2 Ap E p
l 2
 Δs
 η' 
set

P0 η 1  
 η
Δs Ap E p
 for η'  η
P0 η
Force Variation Diagram
Post-tensioned Members

Therefore,

Δs Ap E p
l set 
P0 η

The term P0η represents the loss of prestress per unit


length due to friction.
Force Variation Diagram
Post-tensioned Members

The value of lset is of significance in a short member.


For small amount of friction, lset may be larger than L.
The effect of anchorage seating is throughout the length
of the member.

Then, the calculation of ΔP needs to be revised based


on the equivalence of lost area in the force variation
diagram.
Force Variation Diagram
Post-tensioned Members

For lset  L, 1 ΔP
ΔP l set  ApE p Δs
2
0 lset L

For lset > L, concept of lset is not acceptable

1
 ΔP0  ΔPL  L  ApE p Δs ΔP0 ΔPL
2
2 Ap E p Δs 0 L
ΔP0  ΔPL 
L
Force Variation Diagram
Post-tensioned Members P0
PL
Also, ΔPL
ΔP0
ΔP0  ΔPL  2 P0  PL  P0/
PL/

ΔP0  ΔPL  2 P0  P0 {1  ηL}


 2P0 ηL (2b-14)

Solving,

AP E p Δs
ΔP0   P0 ηL
L (2b-15)
AP E p Δs
ΔPL   P0 ηL
L
Example 2b-2
For Problem 2b-1, if there is an anchorage seating of 4mm,
estimate the drop in prestress for each tendon. Update the
force variation diagrams. The modulus of the steel is 195GPa.

Solution
The values of the variables for the 3 tendons are tabulated.

Tendon ηL* η lset


(per m) (m)

A 0.046 0.0046 11.88

B 0.038 0.0038 13.08


* From previous
solution
C 0.03 0.003 14.72

Since lset > L = 10m, the calculations need to be revised.


Solution P0
PL
ΔP0 ΔPL
For all the tendons, PL/
P0/

Ap E p Δs

 
200  195  103  4
 15.6kN
L 10  10 3

Tendon P0 P0ηL PL P0 PL P0/ PL/


(kN) (kN) (kN) (kN) (kN) (kN) (kN)

A 240 11.04 229 26.6 4.56 202 224

B 240 9.12 231 24.7 6.48 206 224

C 240 7.2 233 22.8 8.4 210 224


Solution
CL

Tendon A
Tendon B
Tendon C

P0

210
206
202
Variations of prestressing forces after anchorage slip
Force Variation Diagram

Post-tensioned Members

The force variation diagram is used when stretching is


done from both the ends. The tendons are overstressed
to counter the drop due to anchorage slip. The
stretching from both the ends can be done
simultaneously or in stages. The final force variation is
more uniform than the first stretching.
Force Variation Diagram

Post-tensioned Members

The following sketch explains the change in the force


variation diagram due to stretching from both the ends
in stages.
a) After stretching from right end

b) After anchorage slip at right end

Fig 2b-5 Force variation diagram for stretching in stages


c) After stretching from left end

d) After anchorage slip at left end


Fig 2b-6 Force variation diagram for stretching in stages
e) Successive stretching to reduce loss
Force Variation Diagram

Post-tensioned Members

a) The initial tension at the right end is high to


compensate for the anchorage slip. It corresponds to
about 0.76 fpu. The force variation diagram (FVD) is
linear.

b) After the anchorage slip, the FVD drops near the right
end till the length lset.
Force Variation Diagram

Post-tensioned Members

c) The initial tension at the left end also corresponds to


about 0.76 fpu initial prestress. The FVD is linear up to
the centre line of the beam.

d) After the anchorage slip, the FVD drops near the left
end till the length lset.
Force Variation Diagram

Post-tensioned Members

It is observed that after two stages, the variation of the


prestressing force over the length of the beam is less
than after the first stage.
Summary

Losses in Prestress
Friction
Anchorage Slip
Force Variation Diagram

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