3DLevelScanner II
TECHNICAL DATA SHEET
Changing the market
from level to volume
APM`s 3DLevelScanner™
incorporates advanced
technology for accurately
measuring bulk solids and
powder stored in silos and
open bins of all types.
OVERVIEW
Theory of operation
The APM 3DLevelScanner is the only device presently available that delivers accurate measurement of bulk solids
and powders - regardless of the type of material or product characteristics, type and size of storage silo, bin or
container, and harshness of the storage environment.
The 3DLevelScanner employs an array of three antennas to transmit low frequency pulses and to receive echoes
of the pulses from the contents of the silo, bin or other container. Using three antennas the unit measures not only
the time/distance of each echo but also its direction. The device`s Digital Signal Processor samples and analyzes the
received signals to provide very accurate measurements of the level and volume of the stored contents, and generates
a 3D representation of actual allocation of product within the container for display on remote computer screens. It
incorporates APM`s unique dust-penetrating technology to achieve an unrivalled degree of process measurement
and inventory control.
3D Mapping
• This unique device measures practically any kind of material stored in a large variety of containers, including silos,
large open bins, bulk solid storage rooms, stockpiles and warehouses. It maps build-up loads and other irregularities
that randomly form over time, offering solutions for this and many other previously inaccessible challenging
applications.
• 3D representation of the stored contents for display on a remote computer screen.
LCD Display
Easy navigation
with 4-button operation
Cable entry M20X1.5 (1/2 NPT)
Same housing for all versions
(Ex and non-Ex)
Key Specifications
Preferred application: Solids
Measuring range: 70 m (230 ft)
Process fitting: Thread, Flange
Process temperatures: –40...+85˚C (–40...+185˚F)
Process pressure: –0.2...3 bar (–2.9...43.5 Psi)
Communication: Active 4...20mA/HART/RS485/Modbus
Emitting frequency: 2 KHz to 10 KHz
02
TECHNICAL DATA 3DLevelScanner II
Materials, non-wetted parts
Housing Painted aluminum die casting
Inspection window in housing Polycarbonate
Antenna Painted aluminum die casting
Weight
3DLevelScanner 5.6 Kg (12.35 lb)
Output variable
Output signal Active 4...20mA/HART/RS485/Modbus
Resolution 10 µA
Fault signal Current output unchanged, 22 mA, >3.6 mA (adjustable)
Current limitation 22 mA
Maximal Load 400 Ohm
Communication
Type RS485/Modbus/HART
Ambient conditions
Ambient, storage and transport temperature -40...85˚C (-40...+185˚F)
Process conditions
Vessel pressure -0.2...3 bar (-2.9...43.5 PSI)
Process temperature
Measured on the process fitting -40...+85˚C (-40...+185˚F)
Vibration resistance Mechanical vibrations with 2g and 5...200 Hz
Electromechanical data
Cable entry/plug 1 x M20x1.5 (cable-Ø 8...12mm), 1 x blind stopper M20x1.5
Or 2 x cable entry ½ NPT
Display panel
LCD 4 lines x 20 characters
Adjustment elements 4 keys
03
TECHNICAL DATA
Power supply – 4-wire instrument (Active) 4…20 mA / HART
Supply voltage 20...32 VDC
Power consumption max 1.5 W @ 24VDC
Electrical protective measures
Protection IP67 according to IEC 60529
Approvals
ATEX ATEX II 1/2D, 2D, Ex ibD/iaD 20/21 T110˚C
ATEX II 2G Ex ia/ib IIB T4
FM FM Intrinsically Safe CL I,II, DIV I, GP CDEFG
NEPSI II 2G Ex ia/ib IIB T4
II 1/2D Ex ibD/iaD 20/21 T110°C
CSA cCSAus Intrinsic Safety (pending)
IECEx IEC EEx ia IIC T6 (pending)
CE
EMC
Emission EN 61326:1997 (class B)
Susceptibility IEC / EN 61326:1997 + A1:1998 + A2:2001 + A3:2003
NSR (73/23/EWG) EN 61010-1:2001
FCC
Conformity to part 15 of the FCC regulations
FCC 47 CFR part 15:2007, subpart B, class A
Measurement characteristics
Frequency 2 KHz to 10 KHz
Beam angle 30 - 70 degrees
Accuracy
Volume Accuracy - 3DLevelScanner II M/MV
40 %
3.5 10m
35
3
30
20m
2.5
Silo Diameter (m)
25
20 2
Test Case:
15 1.5
Silo dimensions:
10 1 Diameter = 10m, height = 20m
0.5
The material is cone sloped with 45°
5
Accuracy tolerance less than 3%
5 10 15 20 25 30 35 40 45 50
Silo Height (m) Volume Error
04
ELECTRICAL CONNECTION 3DLevelScanner II
General Requirements
In hazardous areas you should take note of the appropriate regulations,
conformity and type of approval certificates of the sensors and power supply
units.
PS OUT – Not to be used as loop power supply.
When multiple scanners and/or 3DLinkPro are connected with the same power
supply, the total power consumption should be taken into account.
4...20 mA/HART 4-wire
Power supply and signal current are carried on two separate connection cables.
The output signal is active, hence the PLC must be configured passive.
Connection Cable
RS485 cables should be shielded, twisted pair with 120 Ohm impedance,
terminated by 120 Ohm resistors on both ends.
Avoid star topology wiring when connecting multiple scanners with on RS485
bus.
An outer cable diameter of 8 ...12 mm ensures the seal effect of the cable entry.
If electromagnetic interference is expected, we recommend the use of screened
cable for the signal lines.
Wiring Plans
PS IN 4...20mA/HART PS OUT RS485
120Ω
RS485 (–) Converter
Adjustments using the 3DLevel Manager
5
48
Software Tool 120Ω
US
RS
2/
23
The 3DLevelScanner can be configured and operated
RS
RS485 (+)
via APM's software tool (3DLevel Manager). Connect the
3DLevelScanner according to the above diagram.
05
DIMENSIONS
3DLevelScanner II 3DLevelScanner II
with horn antenna in threaded version Housing
161.1 (6.34") 142.5 (5.61")
161.1 (6.34") 142.5 (5.61")
290.4 (11.43")
221.2 (8.71")
49 (1.93"-8UN)
576.8 (22.71")
125˚
286.5 (11.28")
41 (1.61")
Dimensions in mm (inch)
193.3 (7.61")
Accesories
Neck Extension Head Body Separation Kit DN200 Flange
193 (7.59”)
64 (2.54”)
340
(13
3.8
6.50 (2.5”)
5”)
101 (39.76”)
295
(11
6.1
equ 8 x 4”)
ally
spa 22 (8.6
ced 6”)
62 (2.44”)
”)
{ {
.47
200 (78.74”) 1m (3 ft) (20
52
X= 300 (118.11”) X= 3m (9 ft)
500 (196.85”) 10m (33 ft)
DN250 Flange
6”)
105 (4.13”)
9.7
121 (4.76”)
(13
5
40
35
5( 6.50 (2.5”)
15
9.4
5”)
121 (4.76”)
233 (9.17”)
equ 12 x
ally
76 (29.92”) spa 26 (10
ced .23”
)
”)
.47
(20
52
06
3DLevelScanner II
OPERATION
Installation Requirements
Direct 0° marker toward the center of the vessel.
Mount the 3DLevelScanner with a flange in parallel to the ground.
Adjustments Using the Display Panel
Navigate to the left within a function group;
ESC press ESC for 3 sec to go back to the basic screen
Navigate upwards in the selection list;
edit numeric value within a function
Navigate downwards in the selection list;
Display shifts to the right within a function
Navigate to the right within a function group; confirmation
ESC E
Increase contrast settings of the Display
Decrease contrast settings of the Display
Adjustment keys
07
Type 3DLevelScanner II
S For solid applications
M For solid applications with mapping capabilities
MV For solid applications with mapping capabilities
and visualization graphics tool
Approvals
XX Without
DX ATEX II 1/2D, 2D, Ex ibD/iaD 20/21 T110˚C
GX ATEX II 2G Ex ia/ib IIB T4
FX FM Intrinsically Safe CL I,II, DIV I, GP CDEFG
CX NEPSI II 2G Ex ia/ib IIB T4
II 1/2D Ex ibD/iaD 20/21 T110°C
Version / Material
B With horn antenna @195mm/ALU
Process connection
GD Thread 1.93” - 8 UN
FE Flange DN200
FG Flange DN250
AD Flange 6”150lb RF, ANSI B16.5 / 316L
AE Flange 8”150lb RF, ANSI B16.5 / 316L
AF Flange 10”150lb RF, ANSI B16.5 / 316L
Electronics
V 4 ...20mA/HART – 4-wire/RS485/Modbus
Cable entry / Plug connection
M M20x1.5 / without
N 1/2 NPT / without
Neck Extension
A Without
B 200 mm (7.87”)
C 300 mm (11.81”)
D 500 mm (19.68”)
Head Body Separation
A Without
B 1 m (3 ft)
C 3 m (9 ft)
D 10 m (33 ft)
APM Automation Solutions Ltd.
ATIDIM High-Tech Industrial Park
Building 2 P.O. Box 58171
SPE0000200 Rev 2
Tel Aviv 61580, Israel
Tel: +972 3 6488891
Fax: +972 3 6488892 © 2011 APM Automation Solutions Ltd. All rights reserved. Information in this
document is subject to change without notice. APM Automation Solutions Ltd.
info@[Link] and the APM Logo, are trademarks, and the 3DLevelScanner is a registered
trademark of APM Automation Solutions Ltd.
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