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TRIMLINE KXNP SERIES
AIR-TO-AIR
HEAT EXCHANGERS
OPERATOR'S MANUAL
CAUTION KOOLTRONIC, INC.
BEFORE INSTALLING AND 30 Pennington-Hopewell Road
USING THIS HEAT EXCHANGER, Pennington, NJ 08534
IT IS IMPORTANT THAT THIS 609 • 466-3400
MANUAL BE READ AND FAX: 609 • 466-1114
UNDERSTOOD THOROUGHLY
www.kooltronic.com
900-046-05 (5/23)
(CDR: 20498)
TABLE OF CONTENTS
Page
I. Introduction 2
II. Incoming Inspection 3
III. Product Handling 3
IV. Product Identification and Nameplate 3
V. Principles of Operation 4
VI. Specific Model Data 4-6
Mounting
Drawings and Dimensions
Technical Data
Major Component Replacements
VII. Maintenance 6
VIII. Packing Procedure 7
IX. Warranty 8
I. Introduction
Kooltronic TrimLine Heat Exchangers are designed for indoor applications with ambient
temperatures from 50°F to 131°F and maximum allowable enclosure temperature of
160°F. These heat exchangers utilize a counterflow airstream, for maximum heat
transfer efficiency in a closed-loop system, providing cooling within sealed electronic
cabinets.
This Manual provides you with the necessary general information for properly installing
and operating Kooltronic Heat Exchangers. Unit specific technical data and mounting
instructions are presented later in the Manual.
2
II. Incoming Inspection
Kooltronic Heat Exchangers are designed, built and packaged to withstand the shock and vibration normally
associated with shipment by common carriers. Occasionally improper handling during shipping causes damage.
Such handling could include unbanding of palletized shipments, failing to respect "This Side Up" arrows, rough
handling, falling off conveyors, excessive vibration, crushing, etc. Therefore, a thorough inspection should be
done upon receipt of all shipments. Any carton tears, dents, scratches, loose articles or evidence of oil are signs
of damage and should be noted on the Freight Bill. Cartons should be opened promptly and the units inspected
for CONCEALED DAMAGE. Kooltronic Heat Exchangers must be delivered in the proper mounting position to
assure that damage to the compressor has not occurred during shipping. Any Kooltronic Heat Exchanger that
is delivered removed from the banded pallet, lying down or double stacked should be refused.
An immediate claim MUST be filed with the freight carrier and an inspection requested. Retain all packing materials.
Kooltronic cannot assume responsibility for Consignee's failure to file a timely freight claim.
III. Product Handling
Do not attempt to operate your Kooltronic Heat Exchanger until you read and thoroughly understand this Manual.
Before operating this unit, all electrical wiring must be checked to assure the proper connections.
CAUTION
Operate this unit only on the proper voltages and frequencies as noted on the nameplate.
IV. Product Identification and Nameplate
Each Kooltronic Heat Exchanger includes an identification nameplate. This nameplate provides:
Model Number
Heat Exchanger Serial Number
Electrical power characteristics
Maximum enclosure temperature
MODEL NO. SERIAL NO.
Filter Part Number
MAX. CABINET
VOLTS. FREQ. PH. AMPS TEMP. oF We recommend you copy this information from
your unit.
MAX.
FILTER P/N FUSE SIZE
When ordering parts,
specify the Model Number and
Serial Number.
LISTED
SPECIAL PURPOSE Before operating, be sure that
HEAT EXCHANGER
the power source matches these
UNAUTHORIZED SERVICE OR MODIFICATION VIOLATES WARRANTY requirements.
ALL MOTORS ARE THERMALLY PROTECTED
THIS PRODUCT IS PROTECTED BY ONE OR MORE OF THE FOLLOWING Make sure that these parameters
PATENTS: 3,019,965 3,120,166 3,211,360 3,559,728 3,807,493 AND
OTHER PATENTS PENDING are met. Failure to do so may result
in permanent damage to the unit
MANUFACTURED BY:
KOOLTRONIC, INC. PENNINGTON, NJ
3
V. Principles of Operation
The main component of the heat exchangers is counterflow aluminum element through
which heat transfer occurs.
Ambient blower draws ambient air from the bottom inlet through an aluminum mesh air
filter, through the element and exhaust it through a discharge grill.
Cabinet blower draws cabinet air from the top inlet through the element and exhaust it
through the bottom discharge into the cabinet.
Blower
Ambient Air
with
Heat Load
Heated Air
Heat
Exchanger
Cooled Air Ambient
Air
Blower
Cabinet
In an Air-to-Air Heat Exchanger, heat from air surrounding the
components is removed by a specially designed heat transfer
element before being routed back into the enclosure.
VI. Specific Model Data
Mounting
Kooltronic Heat Exchangers have been engineered to be installed easily. To avoid damaging
your Heat Exchanger, please read the following information before installation:
1. Remove and save the four screws holding the Mounting Template and Assembly Bracket
(M/TAB) to the unit. Remove the M/TAB.
2. See Figure 1 for proper orientation.Place the M/TAB flush against the outside of the
cabinet to locate cutouts and mounting holes.
3. NOTE: The top cutout for the warm air return does not have to match the full opening on the
M/TAB. You can locate your cutout anywhere within this opening. Locate your cutout close
to the top and not less than 4" high. Make sure the cutouts don't interfere with
components inside your cabinet.
4. Mount the M/TAB to the outside of the cabinet using all the mounting hardware supplied by
Kooltronic (1/4-20 screws/nuts/washers). Preferred positions: one in each corner and two
near center on each side. NOTE: Make sure the screws are inserted with heads on M/TAB
side. Tighten nuts securely.
5. Route the power cord through the top cut out in your cabinet. Mount the unit to the M/TAB
by sliding the studs on each side panel into the slots on the M/TAB.
6. Insert the remaining 10-32 screws and seal washers supplied by Kooltronic through the Air
Conditioner side panel and into the M/TAB. To avoid misalignment of parts, install and slight-
ly tighten all screws. Then secure all screws, but do not to overtighten.
4
Drawings and Dimensions
KXNP SERIES
C B D
(P)
.312 DIA. K
➁ HOLES
POWER J ➂
CORD
➂ A
FILTER
➀ A
H
N TYP.
➃ M
F ➃
M/TAB G
E L
➀ FILTERED AMBIENT ➁ WARM AMBIENT ➂ WARM AIR RETURN ➃ COOL AIR OUTLET
AIR INLET AIR OUTLETS FROM ENCLOSURE TO ENCLOSURE
Dimensions (inches) are for reference only and are subject to change.
DIMENSIONS - UNIT (inches) DIMENSIONS - MOUNTING (inches)
Model A B C Model D E F G H J K L M N P
KXNP33 327/8 121/2 93/4 KXNP33 123/8 3/
8 23/4 91/8 195/8 9 101/2 113/16 73/8 8 8
KXNP36 363/4 153/16 93/4 KXNP36 151/16 3/4 3 121/2 193/8 12 12 135/16 81/4 63/4 10
KXNP47 471/4 153/16 93/4 KXNP47 151/16 3/4 3 121/2 237/8 18 12 135/16 101/8 7 12
KXNP59 599/16 173/16 133/4 KXNP59 171/16 71/2 2 16 151/4
15/ 277/8 20 14 1411/16 11 611/16 16
Technical Data
Maximum Allowable Performance Approx.
Power Temperature °F Watts/°F Weight
Model Volts Amps Watts Enclosure Ambient Air In Air Out (lbs.)
KXNP33 115AC 2.60 227 160 131 33 58 56
K2XNP33 230AC 1.90 227 160 125 33 58 56
K7XNP33 24BLDC 10.00 240 160 131 33 58 56
K8XNP33 48BLDC 5.80 270 160 131 33 58 56
KXNP36 115AC 3.20 363 160 131 42 75 67
K2XNP36 230AC 1.60 363 160 131 42 75 67
K7XNP36 24BLDC 12.30 296 160 131 42 75 67
K8XNP36 48BLDC 7.90 370 160 131 42 75 67
KXNP47 115AC 3.40 354 160 131 56 109 79
K2XNP47 230AC 1.70 354 160 131 56 109 79
K7XNP47 24BLDC 12.30 296 160 131 56 109 79
K8XNP47 48BLDC 7.90 370 160 131 56 109 79
KXNP59 115AC 7.20 665 160 131 91 195 130
K2XNP59 230AC 3.25 665 160 131 91 195 130
** 60 Hz. operation. For 50 Hz. operation, consult Kooltronic.
5
Major Component Replacements
Model Blower Assembly Blower Wheel Blower Wheel
KXNP33 7083-00-13 S42-25SCCW5/16 S42-25SCW5/16
K2XNP33 7082-00-03 S42-25SCCW5/16 S42-25SCW5/16
K7XNP33 S42-25SCCW5/16 S42-25SCW5/16
K8XNP33 S42-25SCCW5/16 S42-25SCW5/16
KXNP36 8050-00-33 S42-15-18ACCW5/ S42-15-18ACW5/1
K2XNP36 8050-00-34 S42-15-18ACCW5/ S42-15-18ACW5/1
K7XNP36 S42-15-18ACCW5/ S42-15-18ACW5/1
K8XNP36 S42-15-18ACCW5/ S42-15-18ACW5/1
KXNP47 8050-00-33 S42-15-18ACCW5/ S42-15-18ACW5/1
K2XNP47 8050-00-34 S42-15-18ACCW5/ S42-15-18ACW5/1
K7XNP47 S42-15-18ACCW5/ S42-15-18ACW5/1
K8XNP47 S42-15-18ACCW5/ S42-15-18ACW5/1
KXNP59 8060-00-11 S47-29SCCW3/8 S47-29SCW3/8
K2XNP59 6076-00-23 S47-29SCCW3/8 S47-29SCW3/8
Blower Heat Exch.
Model Capacitor Motor Filter Element
KXNP33 0452-03 0261-08 12251F 0744-22A
K2XNP33 0452-03 0261-54 12251F 0744-22A
K7XNP33 0263-05 12251F 0744-22A
K8XNP33 0263-06 12251F 0744-22A
KXNP36 0452-03 0261-08 17121F 0744-23A
K2XNP36 0452-03 0261-54 17121F 0744-23A
K7XNP36 0263-05 17121F 0744-23A
K8XNP36 0263-06 17121F 0744-23A
KXNP47 0452-03 0261-08 17121F 0744-24A
K2XNP47 0452-03 0261-54 17121F 0744-24A
K7XNP47 0263-05 17121F 0744-24A
K8XNP47 0263-06 17121F 0744-24A
KXNP59 0452-03 0261-287 22501F 0744-25A
K2XNP59 0452-03 0261-288 22501F 0744-25A
NOTE: Part Numbers shown are for 60Hz/1Ø. For 50Hz consult Kooltronic.
VII. Maintenance
Kooltronic Air-Cooled Heat Exchangers are designed to require only routine cleaning
of air filters and the heat exchanger element to assure unimpeded airflow through the
heat exchanger element. It is not possible to recommend specific filter cleaning
intervals since the level and the nature of air borne particulate matter differs widely
with each installation. It is generally sufficient to remove and wash the reusable
aluminum mesh air filter when the outer surface of these filters appear covered with a
thin layer of dust or lint. Filter recoating adhesive is recommended. Appropriate
disposable filters are available from Kooltronic.
If filter service is neglected or delayed, the heat exchanger will not perform at its design
capacity. The first indication of excessively clogged air filter is usually a gradual
increase of temperature within the equipment cabinet. Continued operation under
these conditions will cause damage, shorten blower motor life and void the warranty.
6
CAUTION
Disconnect electric power from the Heat Exchanger
before proceeding.
Filter Removal and Service
Kooltronic Heat Exchanger feature an easily removable inlet filter to
facilitate necessary cleaning.
CAUTION
Do not operate the Heat Exchanger for extended periods
of time with the filter removed. The heat exchanger element
may become clogged with dust or lint from the ambient
environment. A clogged heat exchanger element is not
readily detected and will give the same reaction as clogged
filter. A clean filter is the best protection.
1) Move the filter forward, using attached tab, to clear the
near filter retainer. Pull the filter downward and toward you until the
far side of the filter clears the far filter retainer.
2) After removal, the filter should be flushed under warm running water
with the clean side up, driving contaminants out the dirty side of the
filter. If the accumulated dirt is oily, washing in a detergent bath is
recommended, followed by warm water rinse as above.
3) The filter may be sprayed with Kooltronic A-16 Filter Recoating
Adhesive to trap fine airborne contaminants, or they can simply
be dried and reinstalled as strainer type filters. Recoating
is recommended for the best results.
4) Reinstall the filter: (a) Holding the tab, slide the filter into the near
retainer, (b) press filter against the unit and (c) slide forward into
far retainer.
VIII. Packing Procedure
Keep Heat Exchanger in proper upright position.
Pack Heat Exchanger in an appropriate carton (preferably original carton if possible),
with adequate internal protective packaging, making sure carton is marked properly.
For local controlled transportation, strap carton where possible, to a secure part of
truck to prevent falling or sliding, minimizing vibration, etc.
For common carrier shipment, band unit(s) securely to a pallet. Unpalletized ship-
ment risks severe damage which voids the warranty.
7
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