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QAP Seamless Pipe

This document is a quality plan for seamless pipes up to 350 NB produced by Maharashtra Seamless Limited for Lloyd Insulations (India) Limited. It details the manufacturing and quality control processes, including inspection of raw materials, in-process and final inspections, testing for mechanical and chemical properties, hydrostatic testing, and final inspection to ensure the pipes meet ASTM A106 standards. Lloyd Insulations is responsible for verifying and witnessing that the quality processes are properly implemented.

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ashokkahirwar
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787 views2 pages

QAP Seamless Pipe

This document is a quality plan for seamless pipes up to 350 NB produced by Maharashtra Seamless Limited for Lloyd Insulations (India) Limited. It details the manufacturing and quality control processes, including inspection of raw materials, in-process and final inspections, testing for mechanical and chemical properties, hydrostatic testing, and final inspection to ensure the pipes meet ASTM A106 standards. Lloyd Insulations is responsible for verifying and witnessing that the quality processes are properly implemented.

Uploaded by

ashokkahirwar
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Project Overview: Provides a general overview of the project details including client information, project name, and submission history for a protection system.
  • Inspection and Testing Procedures: Describes the specific inspection and testing procedures related to the seamless pipe for the Indira Shree Power Project, detailing steps and responsible parties.

This Drawing and Design is the property of M/s Lloyd Insulations (India) Limited must not be copied or lent

without their permission in writing.

01 03.09.2011 23.08.2011 00 REV. NO DATE CLIENT : PROJECT : PACKAGE : CONTRACTOR : TITLE :

AB CSM SCT Resubmission for approval PS CSM SCT Submission for Approval DESCRIPTION PRD. BY CHKD. BY APPD. BY NTPC LIMITED ( A GOVERNMENT OF INDIA ENTERPRISE ) RIHAND SUPER THERMAL POWER PROJECT STAGE-III ( 2X500 MW) FIRE DETECTION AND PROTECTION SYSTEM PACKAGE

Lloyd Insulations (India) Limited, New Delhi.


[Link] IST

QAP FOR SEAMLESS PIPE FOR INERT GAS SYSTEM Date: 2011.09.06
Reason: NO. JOB INDEXCAT I Location: JI - 3665 NTPCEOC Sheet :Rev. :1 of 2 01

Digitally signed Signature NotBVerified by GANESH

PREPARED CHECKED APPROVED AB CSM SCT LIIL DOC. NO. NTPC DOC. NO. 1240-151-QVM-Q-008 LIIL-JI3665-QAP-016

MANUFACTURING MANUFACTURERS NAME & ADDRESS

QUALITY PLAN RIHAND SUPER THERMAL POWER PROJECT STAGE-III STAGE III ( 2X500 MW PACKAGE : FIRE DETECTION & PROTECTION SYSTEM LIIL-JI3665-QAP-016 LIIL DOC. NO. CONTRACTOR : Lloyds Insulations (India) Limited REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS DOCUMENT NORMS RECORD M C N 7 8 9 D* * 10 11 PROJECT :

MSL
SR. NO.

ITEM MAHARASHTRA SEAMLESS LIMITED RAIGARH MAHARASHTRA


COMPONENT & OPERATIONS

: CS SEAMLESS PIPE UPTO 350 NB 1240-151-QVM-Q-008 TYPE OF CHECK 5 QUANTUM OF CHECK 6

NTPC DOC. NO. CLASS 4

CHARACTERISTICS 3

1 A

2 PRODUCT INS FINAL RECEIVING INSEPECTION INSPECTION OF BILLET

RESULTS OF SUPPLIER TCS

MAJOR

VERIFICATION

100%

APPD. ASTM A DRG./DS/ASTM 106/apprd A 106 drg/ DS

IR

IN PROCESS & FINAL INSPECTION / TESTING

STRETCH REDUCING S C C G MILL

SURFACE DIMENSIONAL

MAJOR

SIZE SETTING VISUAL S SUBSEQUENTLY MEASUREMENT HOURLY MEASUREMENT ONCE IN SHIFT TWO SPECTRO SAMPLE PER HEAT ANALYSIS

APPD. ASTM A 106 S DRG./DS/ASTM / MFG A 106 ASTM A 106/ MFG. STD APPD. DRG./DS/ASTM ASTM A 106 A 106 ASTM A 106/ APPD. DRG./DS/ASTM apprd drg / DS A 106 APPD. ASTM A 106/ DRG./DS/ASTM apprd drg / A 106 DS APPD. APPRD. DS / DRG /DS/ASTM DRG./DS/ASTM A 106Gr. B A 106 APPD. APPRD. DS / DRG./DS/ASTM A 106Gr. B A 106 APPD. APPRD. DS / DRG./DS/ASTM A 106Gr. B A 106

IR / WTC

WEIGHT PRODUCT ANALYSIS

MAJOR

HEAT TREATMENT (for cold drawn pipes)

TEMPERATURE SOAKING TIME

MAJOR

VERIFICATION

HOURLY

IR / WTC

PHYSICAL TESTING

MECHNICAL PROPERTIES MAJOR

UTS , Yst, El

as per ASTM A106

IR / WTC

CHEMICAL TESTING

CHEMICAL COMPOSITION MAJOR

SPECTRO ANALYSIS RECORDS REVIEW

as per ASTM A106

IR / WTC

HYDROSTATIC TESTING LEAK TIGHTNESS

MAJOR

100%

IR / WTC

P W V

WITNESS ON 10 % OF THE OFFRED LOT SELECTED AT RANDOM

BEND TEST

MECHNICAL PROPERTIES (workmanship , finish & MAJOR appearance)

MECH TEST

100%

IR / WTC

FINAL INSPECTION

SURFACE DIMENSIONAL END FINISH MARKING

MAJOR

VISUAL MEASUREMENT MEASURMENT as per ASTM A106 VISUAL

IR / WTC

P W V

LEGEND : * RECORDS IDENTIFIED WITH 'TICK' SHALL BE ESSENTIALLY DETERMINED BY CONTRACTOR IN QA DOCUMENTATION **M MANUFACTURER / SUBCONTRACTOR 'C' CONTRACTOR NOMINATED INSPECTION AGENCY 'P' PERFORM 'W' WITNESS P W V' VERIFICATION AS APPROPRIATE 'CHP' NTPC SHALL IDENTIFIED IN COLUMN 'N' : NTPC

FOR NTPC USE

DOC. NO.

CONTRACTOR ACTUR ER/ SUBSIGNATURE CONTRACTOR

REVIEWED BY

NAME & SIGN OF APPRO AUTHO & SEAL

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