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Essential Oil Extraction Drafted Project

Anyone can have deep insight into essential oil oil extraction project budgeting.

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Kasun Rajapakse
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0% found this document useful (0 votes)
72 views28 pages

Essential Oil Extraction Drafted Project

Anyone can have deep insight into essential oil oil extraction project budgeting.

Uploaded by

Kasun Rajapakse
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 28

PROJECT SCOPE

ESSENTIAL OIL MANUFACTURING


Fruits/Seeds Leafe
1 Vanila (Vanila) 1 Papermint 1
2 Tumeric (Kaha) 2 Cinnamon (Kurudu) leafe 2
3 Pepper (Gammiris) 3 Tea 3
4 Nutmeg (Sadikka) 4 Tobacco 4
5 Citronella (Pangiri) 5
6 Garcinia (goraka)
7 Ginger (inguru)
8 Coffee (Kopi)
9 Cocoa(KoKova)
10 Clove (Karabunati)
11 Cinnamon (Kurudu) Bark
12 Cardamom (Ensal)
13 Arecanut (Puvak-Karunka)
14 Lemongrass (Sera)
15 Mace
16 Canobies
17 Agarwood
18 FrankIncense
19 Lemon
20 Lime

SPICES PROCESSING, VALUE ADDITION & EXPORTING

DEVELOPMENT OF ISLAND WIDE FARM BASE

LATEST TECHNOLOGY AGRECULTURE & FARMING

HERBAL PLANTATION
25 Acer Wet Zone Herbal garden
25 Acer Intermediate zon Herbal garden
Dry Zone
Flower Herbal Plants
Neem (Kohomba) 1 Centella asiatica (Gotukola)
Rose 2 Green milkweed climber (Kiri Aguna )
Blue lotus 3 Curry tree (Karapincha)
Blue water lily 4 Pandan (Rampe)
Jasmine 5 Hummingbird tree (Kathurumurunga)
6 amla (Nelli)
7 Aloe Vera (Komarika)
General Informations

Geographic Number of
area where trees or
Fruits/Seeds Sicientific name this plant plants can
can be be planted
planted per 1 accer

1 Vanila (Vanila)

2 Tumeric (Kaha)
3 Pepper (Gammiris)
4 Nutmeg (Sadikka)
5 Citronella (Pangiri)
6 Garcinia (goraka)
7 Ginger (inguru)
8 Coffee (Kopi)
9 Cocoa(KoKova)
10 Clove (Karabunati)
11 Cinnamon (Kurudu) Bark
12 Cardamom (Ensal)
13 Arecanut (Puvak-Karunka)
14 Lemongrass (Sera)
15 Mace
16 Canobies
17 Agarwood
18 FrankIncense
19 Lemon
20 Lime

Leafe
1 Papermint
2 Cinnamon (Kurudu) leafe
3 Tea
4 Tobacco

Flower
1 Neem (Kohomba)
2 Rose
3 Blue lotus
4 Blue water lily
5 Jasmine

Herbal Plants
1 Centella asiatica (Gotukola)
2 Green milkweed climber (Kiri Aguna )
3 Curry tree (Karapincha)
4 Pandan (Rampe)
5 Hummingbird tree (Kathurumurunga)
6 amla (Nelli)
7 Aloe Vera (Komarika)
ral Informations Farmers Capacity Local Market prices

No of Kg moisture
Total total Cost
Yield (Kg row level of
Time No of No of posible of
of product dry Rs/Kg of
required to extracting farmers harvest can producing
harvest/ required to product row
extract 1st seasons already be collect 1kg of
1accer generate 1 collected product
harvest per year available per season row
land) kg of dry from the
(Kg) Row product
product Farmers
al Market prices Export Market Prices Essential oil Extraction

Essentiol Oil%
Essentiol Oil%
can be
Rs/Kg of value of 1Kg can be extracted
extracted from
dried Export product of finished from 1kg of dry
1kg of dry
product product (USD) product
product
(Supercritical)
(Conventionla)

Row Vanila Beans


Dry Vanila Beans
Vanila Powder
Vnila essential oil
USD rate 350

Price of 1kg in Sri


NoKey Exporting Crops Units
lankan market (LKR)

1 Vanila (Vanila)
Row Kg 6,000.00
Dry Kg 25,000.00
Kg
Kg

2 Tumeric (Kaha) Kg 108.00

3 Pepper (Gammiris)
GR 01 Kg 1,902.00
GR02 Kg
White Kg 2,407.00
Kg
Kg

4 Nutmeg (Sadikka)
No01 Kg 1,094.00
No02 Kg 931.00
BWP Kg 850.00
Kg

5 Citronella (Pangiri) Kg

6 Garcinia (goraka) Kg 334.00

7 Ginger (inguru) Kg 129.00

8 Coffee (Kopi)
GR01 Kg 999.00
GR02 Kg 891.00
Parchment Kg 1,111.00

9 Cocoa(KoKova)
GR01 Kg 366.00
GR02 Kg 302.50
GR03 Kg 300.00
Black Kg 320.00

10 Clove (Karabunati)
Clove (Mala) Kg 2,263.00
Clove stem (kada) Kg 278.00
Clove oil Kg

11 Cinnamon (Kurudu)
Alba Kg 4,750.00
C-5 Kg 4,326.00
C-4 Kg 3,965.00
M-5 Kg 3,666.00
M-4 Kg 4,000.00

12 Cardamom (Ensal)
LG Kg 7,750.00
LLG1 Kg 6,583.00
LLG2 Kg 6,000.00
LB Kg 4,500.00
LNS Kg 4,000.00

13 Betel (Bulath) (1000 leaves)


Export Peedunu 1000 leaves 8,000.00
Kanda Kola 1000 leaves 6,000.00
Local Peedunu 1000 leaves 6,166.00
Local Keti 1000 leaves 4,000.00
Local Korikan 1000 leaves 2,250.00

14 Arecanut (Puvak-Karunka)
Dried Karunka Kg 1,117.00
Fresh Karunka 100 nuts 497.00

15 Lemongrass (Sera)

16 Mace
GR01 5,367.00
GR02 4,686.00

17 Canobies kg 5,000.00

Processing Capacity of 10LX2 plant


Flowers/ leaves 6kg
Root/Seed 12kg

Processing time per batch 1.5h


no of batches per day 16

No of Kg can be process per day


Flowers/ leaves 96 Kg
Root/Seed 192 Kg

Other consumables
CO2 consumption for 24 hours 20 Kg
Ethanol Consumption 5 L
Water for cooling 4 L/min

Power consumption
1 door oven 9.7
2 door oven 29.57
Bulk crusher 6.25
Dryer 9
Herbal crusher 6.25
Supercritcial CO2 Extractor 18
Freezer 0.35
Vacuum filter 0.55
Rotary evaporator 1.5
Short path distillation 1

Cooling tower 3
Chiller 20
Compressor 11

Lighting power 3
office & other 5
Total Power consumption Kw 124.17
W/W Oil resin
Price per unit in Price per unit Dry weight % of
extractrion mas
Export Product Export market in Export 1kg of Row
yield from dry
(USD) market (LKR) product
powder

Dry Vanila Beans 230.00 80,500.00 14.29%


Vanila Powder 325.00 113,750.00
Vnila essential oil 1,400,000.00 7.00% 14.29%

row Tumeric 3.56 1,246.00


Tumeric powder 7.00 2,450.00
Tumeric oil 88.00 30,800.00 5.49% 70%

Black pepper GR 1 19.00 6,650.00


Black pepper GR 2 12.00 4,200.00
White Pepper 10.00 3,500.00
White pepper powder 11.00 3,850.00
Black Pepper powder 25.00 8,750.00
Black pepper oil 175.00 61,250.00 7.02% 92%

5.00 1,750.00
4.00 1,400.00
4.00 1,400.00
Nutmeg Powder 25.00 8,750.00

Row Ginger 1.80 630.00


Ginger essential oil 55.00 19,250.00 5% 80%
Clove (Mala) 23.00 8,050.00
Clove stem (kada) 1.50 525.00
Clove oil 150.00 52,500.00 19.80% 100%

Canobies (CBD) Essential oil 5,000.00 1,750,000.00 10% 80%


Weight of dry
Weight of oil resin Kg of row product
processed product value of row
extracted from required to
extracted from material for 1kg of
1kg of row extract 1kg of final
1kg of row final product
product product
product

0.14 7 42,000.00

0.01 100 600,000.00

0.03843 26.021337496747 2,810.30

0.064584 15.48 29,450.02

0.04 25 3,225.00
0.198 5.0505050505051 11,429.29

0.08 12.5 62,500.00


USD Rate 350
Detailed Project Budget

Production Machinary cost


1 BEAR Hot air circulating oven, electric heating, 1 trolley 24 trays
(FOB)
Shiping
Tax & clearing
Local transport & handling

2 BEAR Hot air circulating oven, electric heating, 4 trolley 96 trays


(FOB)
Shiping
Tax & clearing
Local transport & handling

3 CAREDDI JB Series Cyclone-Separate Pulse Dust Collecting Crushing


Set(Conjoined-typed) (FOB)
Shiping
Tax & clearing
Local transport & handling

4 CAREDDI JB Series (JB-20B) Herbal Crusher (FOB)

5 CAREDDI 20L Supercritical co2 extraction machine Model 10Lx2 (2


Extractor 2 separator) 3 Phase

6 CAREDDI Freezer(﹣40℃)

7 CAREDDI Vacuum filter 20L (single phase power)


With vacuum pump

8 CAREDDI Rotary evaporator 10L (3Phase power)

9 CAREDDI Rotary evaporator 2L (Single phase power)

10 CAREDDI Molecular distillation(Short path distillation)


Evaporating surface 0.15m2

11 CAREDDI HPLC System (DAC50)

12 CAREDDI Nutsche filter dryer(SHY500)

13 Shiping charge for 1 40ft container


Tax & clearing charge for CAREDDI machines
Local transport & handling

14 Machinary installation cost


Engineer (10 days) salary
English translater
Round trip air ticket
Food & lodging for 5 persons

Cost of utility system


15 Air compressor 11 kW
16 Compressed air distribution system
17 20T Screw type chiller
18 50T Cooling tower
19 Chill water distribution system
20 Heppa filter system
21 24000 BTU Package type AC units
22 5 Cylinder CO2 Cylinder Bank & Distribution line
23
Electrical Distribution System & lighting system with panel boards
25 Lightning protection system
26 Fire extinguishers
27 Fire detection system
28 Fire pathway and exit signs

Cost of civil & renovation works


29 Epoxy flooring (Sqft)
30 Partition (Sqft)
31 Suspended gypsom ceiling (Sqft)
32 Doors & windows
33 Wall painting
34 Front canopy construction
35 other civil mofification works
36 Plumbing works

Certifications & registrations


37 Registration & approval from Ministry of industry
38 Export development board registration
39 Registration at Export Agreculture Development Board
40 SLS
41 GAP
42 CAPP
43 ISO QMS

R&D
44 Testing Through Export Agreculture development board research
center
45 Test lab equipments
46 Test lab chimicals & consumables
47 Row materials for R&D

Other Tools & equipments


48 Tools for row material processing
49 2T pallet truck
50 Other erganomic arranagements (tables, chairs..ect..)
Vehicles
51 18ft full body lorry
52 Double cab

Office furniture & equipments


53 Office tables
54 Manager table
55 Manager chairs
56 Office chairs
57 Desk top computer
58 Lap top computer
59 Printer
60 File rack
61 Meeting table
62 Meeting table chairs

HR
62 Recruitents & advertiestments

Supply chain developments

63 Organizing farmers interaction and absorption programs


64 Chargers for Export agreculture development cordination & consultations
65 Obtaining GAP and Grganic farming certifications for 200 farmers
66 Agar wood production investment (land + plants+ technology)
67 50 acers coconut land investment
68 25 acers cinamon land investment
69 25 acers other crops land investment
70 working capital for row material purchasing from outside farmers

IT
ERP system
CCTV
Servers & network infrastructure

Project Cost Summary

Production Machinary cost


Cost of utility system
Cost of civil & renovation works
Certifications & registrations
R&D
Other Tools & equipments
Vehicles
Office furniture & equipments
IT
Supply chain developments
roject Budget
Qty Unit rate (LKR) Total cost (LKR)

1 1,050,000.00 1,050,000.00
-
-
-

1 3,010,000.00 3,010,000.00
-
-
-

1 3,360,000.00 3,360,000.00

1 1,225,000.00 1,225,000.00

1 13,650,000.00 13,650,000.00

1 525,000.00 525,000.00

1 525,000.00 525,000.00

1 1,225,000.00 1,225,000.00

1 700,000.00 700,000.00

1 11,550,000.00 11,550,000.00

1 10,430,000.00 10,430,000.00

1 12,250,000.00 12,250,000.00

1 -
-
-

4 350,000.00 1,400,000.00
1 350,000.00 350,000.00
5 250,000.00 1,250,000.00
10 75,000.00 750,000.00
63,250,000.00

1,200,000.00
900,000.00
3,500,000.00
1,000,000.00
3,000,000.00
1,000,000.00
4 264,000.00 1,056,000.00
1 1,500,000.00 1,500,000.00
12,500,000.00
2,400,000.00
1,000,000.00
4,000,000.00
500,000.00
33,556,000.00

4000 350.00 1,400,000.00


3000 1,800.00 5,400,000.00
4000 175.00 700,000.00
2,000,000.00
10000 1,500,000.00
600,000.00
5,000,000.00
1,500,000.00
18,100,000.00

150,000.00
150,000.00
150,000.00
500,000.00
1,000,000.00
1,000,000.00
1,000,000.00
3,950,000.00

2,000,000.00
7,500,000.00
1,500,000.00
8,000,000.00
19,000,000.00

500,000.00
2 125,000.00 250,000.00
1,500,000.00
2,250,000.00

2 6,500,000.00 13,000,000.00
1 12,500,000.00 12,500,000.00
25,500,000.00

17 18,000.00 306,000.00
3 24,000.00 72,000.00
3 14,000.00 42,000.00
15 11,000.00 165,000.00
12 85,000.00 1,020,000.00
3 125,000.00 375,000.00
2 75,000.00 150,000.00
8 22,000.00 176,000.00
1 45,000.00 45,000.00
8 14,000.00 112,000.00
2,306,000.00

300,000.00
300,000.00

50 250,000.00 12,500,000.00
n & consultations 2,500,000.00
100,000,000.00
23,500,000.00
175,000,000.00
57,500,000.00
57,500,000.00
75,000,000.00
503,500,000.00

5,000,000.00
500,000.00
2,000,000.00
7,500,000.00

63,250,000.00
33,556,000.00
18,100,000.00
3,950,000.00
19,000,000.00
2,250,000.00
25,500,000.00
2,306,000.00
7,500,000.00
175,412,000.00
503,500,000.00
678,912,000.00
Spices can be graded by size, density, colour, shape and flavour. Machines are available for larger scale production
Maximum final
Spice moisture content (%
wet basis)
Mace 6
Nutmeg, cloves 8
Turmeric, coriander 9
Cinnamon 11
Pepper, pimento, chillies, ginger 12
Cardamom 13
lable for larger scale production units.
Day Night
Shift working time 7am-7pm 7pm-7am
Total normal working hours per month 176
No of OT hours per month 112

Designation Working time Basic


Factory Manager
Production manager Day(8-5) 1 100,000.00
Production Technician Shift 2 35,000.00
Production clark Shift 2 20,000.00

Asistant Manager finance Day(8-5) 1 80,000.00


Finance executive Day(8-5) 1 40,000.00
logistic executive Day(8-5) 1 40,000.00
Transport & admin executive Day(8-5) 1 40,000.00
Accounts clark Day(8-5) 1 20,000.00
Purchasing clark Day(8-5) 1 20,000.00

HR Executive Day(8-5) 1 40,000.00

RM store executive Day(8-5) 1 40,000.00


FG warehouse executive Day(8-5) 1 40,000.00

Security Shift 2 20,000.00

machine operator Shift 4 30,000.00


production helper Shift 12 18,000.00

Electrician Shift 2 30,000.00


Mechanic Day(8-5) 1 30,000.00

Driver Day(8-5) 2 25,000.00


Driver helper Day(8-5) 2 18,000.00

Chemical & process Engineer Day(8-5) 1 100,000.00


Agreculture graduate Day(8-5) 1 40,000.00
Chemist/ scientist Day(8-5) 1 40,000.00
Field Officer (Agry) Day(8-5) 2 40,000.00

Merchantdising manager Day(8-5) 1


Merchant diser senior Day(8-5) 1
Merchantdiser Jounier Day(8-5) 2
Total Salary Payable
EPF(12%)
ETF (3%)
No of days per month 24.00 working days
working Hours/ month 288.00

HR Requirement for 2 production shifts


Fix allowance Fuel Vehicle Attendence Allowance

35,000.00 20,000.00 35,000.00


15,000.00 5,000.00
10,000.00 5,000.00

25,000.00 15,000.00
15,000.00
15,000.00
15,000.00
12,000.00 3,000.00
12,000.00 3,000.00

15,000.00

15,000.00
15,000.00

12,000.00 3,000.00

10,000.00 5,000.00
10,000.00 5,000.00

15,000.00 3,000.00
15,000.00 3,000.00

15,000.00 5,000.00
10,000.00 5,000.00

10,000.00 15,000.00
35,000.00
35,000.00
35,000.00
Monday 7am to Sunday 7am

fts
Meal Accomedation OT Net Salary Total Salary

10,000.00 200,000.00 200,000.00


3,000.00 20,416.67 78,416.67 156,833.33
3,000.00 11,666.67 49,666.67 99,333.33
- -
120,000.00 120,000.00
55,000.00 55,000.00
55,000.00 55,000.00
55,000.00 55,000.00
35,000.00 35,000.00
35,000.00 35,000.00
- -
55,000.00 55,000.00
- -
55,000.00 55,000.00
55,000.00 55,000.00
- -
11,666.67 46,666.67 93,333.33
- -
3,000.00 17,500.00 65,500.00 262,000.00
3,000.00 10,500.00 46,500.00 558,000.00
- -
3,000.00 17,500.00 68,500.00 137,000.00
48,000.00 48,000.00
- -
12,000.00 14,583.33 71,583.33 143,166.67
12,000.00 10,500.00 55,500.00 111,000.00
- -
10,000.00 135,000.00 135,000.00
75,000.00 75,000.00
75,000.00 75,000.00
12,000.00 87,000.00 174,000.00

2,787,666.67
165,840.00
41,460.00
2,994,966.67
https://www.youtube.com/channel/UCTpYz1aRo-PUlfqSNGPX5tA
https://www.youtube.com/channel/UChZEyU1h5B-OtHTYqqYaU8A
Cinomen Powder
Black Pepper powder
Tumeric powder
Ginger powder
Chilli Powder

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