Fosroc Conbextra EPGP constructive solutions
Multi-purpose, epoxy resin grout
Uses Properties
For free flow grouting where the mechanical properties, low Pot life : 2 hrs. @ 25ºC
permeability and chemical resistance of the hardened grout 1 hr. @ 35ºC
are of the highest order. Typical applications include : Maximum flow 100mm : 1000mm with 35mm gap
head @ 35ºC 1800mm with 70mm gap
Heavy duty support to large structural elements.
Water penetration : Nil (after 7 days)
Supporting dynamic and/or mobile loads. DIN 1048: Part 5 :1991
Rapid chl. permeability : Negligible
Advantages AASHTO T 277-83
Compressive strength : 80 N/mm2 @ 7 days
High flexural strength and adhesion to substrate
@ 35ºC. (BS 6319 : Part 2)
ensures excellent performance under dynamic operating
Flexural strength . : 17 N/mm2 @ 7 days
conditions.
(BS 6319 : Part 3)
Simple mixing followed by high early strength allows Tensile strength . : 12 N/mm2 @ 7 days
minimum down time and early commissioning of plant. (BS 6319 : Part 7)
Withstands attack by a wide range of chemicals, acids
Application instructions
and alkalis, as well as water and frost.
Preparation
High compressive, flexural and tensile strengths ensure
durability and long-term service life. Underplate grouting
Very low permeability ensures integrity. The unrestrained surface area of the grout must be kept to a
minimum. Generally, the gap between the perimeter
Description formwork and the plate edge should not exceed 75 mm on
the pouring side and 25 mm on the opposite side. Formwork
Conbextra EPGP solvent-free epoxy resin grout is designed
on the flank sides should be kept tight to the plate edge. Air
for grouting of gap widths of 20-80 mm. It is supplied as a
pressure relief holes should be provided to allow venting of
three component system consisting of epoxy base, epoxy
any isolated high spots.
hardener and specially graded aggregate. The components
are supplied in the correct mix proportions designed for Formwork
whole pack mixing on site and no other materials should be
The formwork should be constructed to be leak-proof as
added.
Conbextra EPGP is a free flow grout. This can be achieved
by using foam rubber strip or mastic sealant beneath the
Specification
constructed formwork and between joints.
Where shown on the contract documents, the epoxy resin,
Foundation surface
free flow grout shall be Conbextra EPGP by Fosroc. The
cured material shall exhibit a minimum compressive strength This must be free from oil, grease, or any loosely adherent
of 80 N/mm2; a minimum flexural strength of 17 N/mm2 and material. If the concrete surface is defective or has laitence,
a minimum tensile strength of 12 N/mm2 when tested after 7 it must be cut back to a sound base. Bolt holes or fixing
days in accordance with BS 6319. The water penetration pockets must be blown clean of any dirt or debris.
shall be Nil after 7 days, when tested in accordance with
Base plate
DIN 1048 : Part 5 : 1991.
If delay is likely before placing steel base plates, it is recom-
mended that the underside and edge are coated with
Nitoprime 25* primer to prevent rust formation and ensure
bonding with the Conbextra EPGP grout. Nitoprime 25 can
Conbextra EPGP
be applied directly onto newly cleaned steel surfaces even if
they are damp. All surfaces must be substantially dry. All
free standing water must be removed.
Fosroc Conbextra EPGP
Mixing Storage
The entire contents of the hardener should be poured into Conbextra EPGP has a shelf life of 12 months if kept in a
the base container and mixed until homogeneous. Place the dry, cool store in the original unopened package.
mixed base and hardener into a suitable forced action mixer
making sure that the entire volume is poured in. Add the Precautions
aggregate and mix for 2-3 minutes or until uniform colour is
Health and safety
achieved.
Some people are sensitive to epoxy resin so gloves and a
Placing
barrier cream such as Kerodex 71, Rozalex 9, Debba-Wet
Place the grout within the pot life of the material. After this Work or similar should be used when handling these prod-
time, unused material will have stiffened and should be ucts. If contact with the resin occurs, it must be removed
discarded. before it hardens with a resin removing cream such as
Kerocleanse 22 or Rozalex 42. Follow by washing with soap
Continuous grout flow is essential. Sufficient grout must be
and water. Do not use solvent. The use of goggles is
available prior to starting and the time taken to pour a batch
recommended but should accidental eye contamination
must be regulated to the time taken to prepare the next one.
occur, wash thoroughly with plenty of clean water and seek
Pouring should be from one side of the void to eliminate air medical treatment immediately.
entrapment. The hydrostatic head must be maintained at all
Fire
times so that a continuous grout front is achieved.
Nitoprime 25 and Fosroc Solvent 102 are flammable. No
Cleaning
smoking. Use in well ventilated areas away from sources of
All tools and equipment should be cleaned with Fosroc heat and naked flames.
Solvent 102* immediately after use.
Flash points
Nitoprime 25 : 39ºC
Limitation
Fosroc Solvent 102 : 33ºC
For underplate grouting, failure to adhere to “Instructions
for use”, may result in cracking & edge uplifting. Technical support
High temperature working Fosroc offers a comprehensive technical support service to
specifiers, end users and contractors. It is also able to offer
For temperatures above 35ºC, special procedures need to
on-site technical assistance, an AutoCAD facility and
be adopted, refer to your local Fosroc office for further
dedicated specification assistance in locations all over the
advice.
world.
Estimating For further information on any of the services or other
products offered by Fosroc, please consult your local Fosroc
Supply
Conbextra EPGP : 14 and 20 litre packs office, as below.
Nitoprime 25 : 1 and 4 litre packs
Fosroc Solvent 102 : 5 litre packs * Denotes the trademark of Fosroc International Limited
†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.
Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc Co. LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
United Arab Emirates
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
www.fosroc.com Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
UAE/0042/21/J
