Fosroc Conbextra EP75 constructive solutions

Creep resistant, high strength, epoxy resin grout

Uses Properties
Provides a free flowing grout, for use where physical Pot life : 75 minutes @ 23°C
properties and chemical resistance of the hardened grout Tensile strength
are of utmost importance. It is suitable for a wide range of (ASTM C307) : 12 N/mm2 at 7 days
heavy duty applications including : Flexural strength
(ASTM C580) : 26 N/mm2 at 7 days
 Underplate grouting to substantial structural elements. Compressive strength : 85 N/mm2 at 1 day
@350 C (ASTM C579) 95 N/mm2 at 3 days
 Base plate grouting in dynamic load situations such as 100 N/mm2 at 7 days
turbines and other reciprocating machinery. Maximum flow distance for a head of 100 mm at 20°C :
35 mm gap - 2000 mm
 Heavy industrial applications in steelworks, refineries 70 mm gap - 3500 mm
chemical plants and electroplating works. Coefficient of thermal expansion
 Structural infill where very high strength is required. ASTM C531 : (2 - 5) x 10-5
Compressive creep
 Rail track applications, to support heavy cranes, or on (ASTM C1181- 2.85N/mm²
transporter rails. 1 year, 60°C) : 2.05 x 10-3 mm/mm

 Bridge bearing grout.

Instructions for use

Advantages Preparation

 Creep resistant - to Improve resistance to deformation Underplate grouting

under constant loading. The unrestrained surface area of the grout must be kept to a
minimum. Generally, the gap between the perimeter form-
 Excellent durability - high compressive, flexural and
work and the plate edge should not exceed 75 mm on the
tensile strengths ensure a long working life.
pouring side and 25 mm on the opposite side. Formwork on
 Cost effective - high early strength gain promotes the flank sides should be kept tight to the plate edge. Air
minimum downtime and early commissioning of plant. pressure relief holes should be provided to allow venting of
any isolated high spots.
 User friendly - simple, full pack mixing to ensure that
the performance characteristics are achieved. Formwork
The formwork should be constructed to be leak proof as
 Versatile - suitable for a wide range of loading situations
Conbextra EP75 is a free flow grout. This can be achieved by
including repetitive dynamic loads.
using foam rubber strip or mastic sealant beneath the con-
 Excellent in service performance - non-shrink capabili- structed formwork and between joints.
ty ensures full surface to surface contact. For free flow grout conditions, it is essential to provide a
hydrostatic head of grout. To achieve this a feeding hopper
Description should be used - please consult your local Fosroc office for
more details.
Conbextra EP75 is a solvent free epoxy resin grout de-
signed for grouting of gap widths of 10 to 75 mm. It is Foundation surface
supplied as a three component system consisting of base, This must be free from oil, grease, or any loosely adherent
hardener and specially graded aggregate. The components material. If the concrete surface is defective or has laitence, it
are supplied in the correct mix proportions designed for must be cut back to a sound base. Bolt holes or fixing
whole pack mixing on site. pockets must be blown clean of any dirt or debris.

Base plate
Specification
If delay is likely before placing steel base plates, it is recom-
Where shown on the contract documents, the epoxy grout mended that the underside and edge are coated with Nito-
Conbextra EP75

shall be Conbextra EP75 supplied by Fosroc. It shall provide prime 25* to prevent rust formation and ensure bonding with
good general chemical resistance, 7 day compressive the Conbextra EP75 grout. All metal surfaces should be
strength of 100 N/mm 2, and a compressive creep of 2.05 cleaned to a bright finish in accordance with Swedish Stand-
x 10-3 mm/mm in accordance with ASTM C1181. ard SA 2½ or equal. Nitoprime 25 can be applied directly onto
newly cleaned steel surfaces even if they are damp.
Fosroc Conbextra EP75

Mixing (iii) Try to eliminate application in the middle of the day, and
The entire contents of the hardener can should be poured certainly avoid application in direct sunlight.
into the base container and mixed until homogeneous. Place (iv) Ensure that there are sufficient operatives available to
the mixed base and hardener into a suitable forced action complete application within the material’s pot life.
mixer making sure that the entire volume is poured in. Add
the aggregate and mix for 2-3 minutes or until uniform colour Estimating
is achieved. Once mixed, the material must be used within
Supply
the specified pot life (see under Properties). After this time,
Conbextra EP75 : 15 litre packs
unused material will have stiffened and should be discarded.
Nitoprime 25 : 1 and 4 litre packs
Note: Immediately prior to placement, all surfaces must be Fosroc Solvent 102 : 5 litre packs
dry.
Coverage
Placing Nitoprime 25 : 4.0 to 5.0 m2/litre
Ensure that the grout can be placed within its pot life.
Continuous grout flow is essential. Sufficient grout must be Storage
available prior to starting and the time taken to pour a batch
When stored in warehouse conditions below 35°C, Conbex-
must be regulated to the time taken to prepare the next one.
tra EP75 will have a shelf life of 12 months.
Pouring should be from one side of the void to eliminate air
entrapment. The hydrostatic head must be maintained at all
Precautions
times so that a continuous grout front is achieved.
Health and safety
Cleaning
Some people are sensitive to epoxy resin so gloves and a
All tools and equipment should be cleaned immediately after barrier cream such as Kerodex 71, Rozalex 9, Debba-Wet
use with Fosroc Solvent 102*. Work or similar should be used when handling these prod-
Limitations ucts. If contact with the resin occurs, it must be removed
before it hardens with a resin removing cream such as
 For underplate grouting, failure to adhere to “Instructions Kerocleanse 22 or Rozalex 42. Follow by washing with soap
for use”, may result in cracking & edge uplifting. and water. Do not use solvent. The use of goggles is
Hot weather working recommended but should accidental eye contamination
occur, wash thoroughly with plenty of clean water and seek
Whilst the performance of Conbextra EP75 at elevated medical treatment immediately.
temperatures is assured, application under such conditions
can sometimes be difficult. It is therefore suggested that, for Fire
temperatures above 35°C, the following guidelines are used:
Nitoprime 25 and Fosroc Solvent 102 are flammable.
(i) Store unmixed materials in a cool (preferably tempera-
ture controlled) environment, avoiding exposure to Flash points
direct sunlight. Nitoprime 25 : 39°C
(ii) Keep mixing and placing equipment cool, arranging Fosroc Solvent 102 : 33°C
shade protection if necessary. It is especially important
to keep cool those surfaces of the equipment which will
come into direct contact with the material itself. * Denotes the trademark of Fosroc International Limited
†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc Co. LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
United Arab Emirates Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
www.fosroc.com Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]

UAE/0239/21/L