Fosroc Conbextra EP300 constructive solutions
Low exotherm, epoxy resin free-flow grout
Uses
Suitable for use where heavy, dynamic or mobile loads are Properties
encountered. Particularly well suited to applications where
long working time and/or large volume grouting is required Compressive strength
BS6319 Part2:1983 : 100 N/mm2
Grouting under reciprocating or rotating equipment.
7 days @35°C
Heavy crane/transporter rails. Tensile strength
BS6319 Part 7: 1983 : 14 N/mm2
High speed turbines and centrifuges.
Grouting over long distances and/or in thick sections. 7 days @35°C
Flexural strength
All applications under conditions of high ambient temper-
BS 6319 Part 3: 1983 : 30 N/mm2
ature.
Ideal for the Oil & Gas and water industry. 7 days @35°C
Density : 1950 kg/m³
Ideal for grouting of reciprocating pumps & machines.
Pot Life : 50 mins at 40°C
80 mins at 30°C
Advantages
100 mins at 20°C
Low creep characteristics under sustained loading. Chemical resistance : Oil, grease, fats, most
chemicals, mild acids and
Resistant to repetitive dynamic loads.
alkalis, fresh and
Non-shrink and hence ensures complete surface contact sea water.
and bond.
Note: Consult your local Fosroc Office when exposure to
High compressive, tensile and flexural strengths. solvents or concentrated chemicals is anticipated.
Withstands a wide range of chemicals.
Specification
Description Supplier specification
Conbextra EP300 is a low exotherm material which is Where shown on the contract documents, all epoxy resin
particularly suitable where long working-time is needed; for grouting shall be carried out using Conbextra EP300
large gaps (up to 300 mm) or for grouting at high ambient manufactured by Fosroc and used in accordance with the
temperatures (up to 55°C). manufacturer’s current data sheet.
Conbextra EP300 is a three component system consisting Performance specification
of base resin, liquid hardener and specially graded inert
All epoxy resin grouting where shown on the contract
fillers.
documents must be carried out with a factory-packed
product. The hardened grout must have strengths exceed-
ing:
Compressive strength : 80 N/mm2 at 7 days
Tensile strength : 10 N/mm2 at 7 days
Flexural strength :
27 N/mm2 at 7 days
The storage, handling and placement of the grout must be in
strict accordance with the manufacturer’s instructions.
Conbextra EP300
Fosroc Conbextra EP300
Instructions for use Base plate
Preparation If delay is likely before placing steel base plates, it is recom-
mended that the underside and edges are coated with
Underplate grouting
Nitoprime 25* to prevent rust formation and ensure bonding
The unrestrained surface area of the grout must be kept to a with the Conbextra EP300 grout. All metal surfaces should be
minimum. Generally, the gap between the perimeter cleaned to a bright finish in accordance with Swedish Stand-
formwork and the plate edge should not exceed 75 mm on ard SA 2½ or equal. Nitoprime 25 can be applied directly onto
the pouring side and 25 mm on the opposite side. Form- newly cleaned steel surfaces even if they are damp.
work on the flank sides should be kept tight to the plate
Mixing
edge. Air pressure relief holes should be provided to allow
venting of any isolated high spots. Pour all the contents of the hardener pack into the base
container. Mix using a slow speed power mixer until homoge-
Formwork
neous.
The formwork should be constructed to be leak proof as
Pour all the resultant liquid into a container with a capacity of
Conbextra EP300 is a free flow grout. This can be achieved
20 - 25 litres. Add all the filler provided and mix using a slow
by using foam rubber strip or mastic sealant beneath the
speed power mixer for two minutes or until a uniform colour is
constructed formwork and between joints. Loss of grout
achieved in the grout.
once the material is placed, but not hardened, will result in
incomplete filling of the gap. Placing
For free flow grout conditions, it is essential to provide a The mixed grout should be poured steadily from one side only
hydrostatic head of grout. To achieve this a feeding hopper to eliminate the entrapment of air.
should be used - please consult your local Fosroc office for
Continuous grout flow is essential.
more details.
Sufficient grout must be available prior to starting.
Typical on-plate shutter system
The time taken to pour a batch should be regulated to the
Removable hopper: for larger pours the grout may be hand
time taken to prepare the next batch.
placed or pumped into a removable hopper (trough)
Flow characteristics
Foundation surface
The maximum distance of flow is governed by the gap
This must be free from oil, grease, or any loosely adherent
thickness, the head of grout applied and the ambient temper-
material. If the concrete surface is defective or has laitence,
ature.
it must be cut back to a sound base. Bolt holes or fixing
pockets must be blown clean of any dirt or debris. Cleaning
All tools and equipment should be cleaned immediately after
use with Fosroc Solvent 102*. Spillages should be absorbed
with sand or sawdust and disposed in accordance with local
regulations.
Limitations
- For underplate grouting, failure to adhere to “Instructions
for use”, may result in cracking & edge uplifting.
Conbextra EP300 - Page 2 of 4
Fosroc Conbextra EP300
Low temperature working Precautions
Whilst the performance of Conbextra EP300 at low tempera- Health and safety
tures is assured, application under such conditions can
Conbextra EP300 contains resins which may cause sensitisa-
sometimes be difficult. It is therefore suggested that, for
tion by skin contact. Avoid contact with skin and eyes and
temperatures below 25ºC, the following guidelines are
inhalation of vapour. Wear suitable protective clothing, gloves
adopted:
and eye/face protection. Barrier creams provide additional
(i) Store unmixed materials in a warm (preferably tempera- skin protection. Should accidental skin contact occur, remove
ture controlled) environment. immediately with a resin removing cream, followed by soap
(ii) Keep mixing and placing equipment warm, arranging and water. Do not use solvent. In case of contact with eyes,
protection if necessary. It is especially important to keep rinse immediately with plenty of clean water and seek medical
warm those surfaces of the equipment which will come advice. If swallowed seek medical attention immediately - do
into direct contact with the material itself. not induce vomiting.
(iii) Try to eliminate application in the coldest time of the day, Fire
and certainly avoid application at night.
Fosroc Solvent 102 is flammable. Keep away from sources of
(iv) Minimum temperature of the mixed material to be 25ºC,
Ignition. No smoking. In the event of fire extinguish with CO2
and loading shall only be allowed 72 hours after pouring.
or foam. Do not use a water jet.
Estimating Flash points
Fosroc Solvent 102 : 33°C
Supply
Conbextra EP300 : 14 litre and 20 litre packs For additional information see relevant Material Safety Data
Fosroc Solvent 102 : 5 litre packs Sheet.
Storage
All Conbextra EP300 has a shelf life of 12 months if kept in
dry conditions at 20°C. If stored at high temperatures the shelf
life will be reduced.
Conbextra EP300 - Page 3 of 4
Fosroc Conbextra EP300
Additional Information
Fosroc manufactures a wide range of complementary
products which include :
waterproofing membranes & waterstops
joint sealants & filler-boards
cementitious & epoxy grouts
specialised flooring materials
Fosroc additionally offers a comprehensive package of
products specifically designed for the repair and refurbish-
ment of damaged concrete. Fosroc’s ‘Systematic Approach’
to concrete repair features the following:
hand-placed repair mortars
spray-grade repair mortars
fluid micro-concretes
chemically resistant epoxy mortars
anti-carbonation/anti-chloride protective coatings
chemical and abrasion-resistant coatings
For further information on any of the above, please consult
your local Fosroc office.
* Denotes the trademark of Fosroc International Limited
†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.
Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
www.fosroc.com
UAE/0426/07/F
