Fablook International Training Overview
Fablook International Training Overview
1 INTRODUCTION 01
3.1 30
NATURE AND TYPES OF MANAGERIAL SKILLS
EMPLOYED
4 CONCLUSION 39
CHAPTER-I
1.INTRODUCTION
Tirupur is the largest cotton textiles, and cotton knitwear, manufacturing hub in
the country since 1970s. It is also one of the biggest exporting centres of cotton textiles.
Over 1000 units, Tirupur's export turnover was over Rs 20,000 Cr and domestic sales was
around Rs 15,000 Cr.
Tirupur is a major textile center in the west of Tamil Nadu and the “Knitwear
capital” of India. The city provides employment opportunities to more than six lakh
people through its textile industry.
The apparel exporters in Tirupur mostly produce and export knitted garments and
the share of woven garment is insignificant when compared with knitted garment
production and exports. Tirupur is known for the cluster activity and mostly each activity
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of garment making is being carried out in the outside units viz., knitting units, dyeing &
bleaching units, fabric
printing, garmenting, embroidery, compacting and calendaring and other ancillary units.
The textile industry in Tirupur is facing many challenges like poor road and other
transport infrastructure, labor shortage during peak season, outdated machineries,
pollution, exchange rate fluctuations and cotton yarn price fluctuations and over
dependence on cotton. To encourage apparel exporters to increase the export marketing
activity the Indian government has to focus on manpower development and other
innovative methods.
HISTORY:
GARMENT MARKET:
The Garment Industry covers over one lakh units and employs about 6 million
workers, both directly and indirectly in almost equal proportion.
Organized sector of the garment industry is roughly 20% of the total industry,
concentrating chiefly on exports. These are usually limited Companies while the rest are
proprietary or partnership Companies.
The Indian textile and apparel industry is highly diversified with a wide range of
segments ranging from products of traditional handloom, handicrafts, wool, and silk
products to the organized textile industry in India. Fabrics, made-ups, leather garments,
carpets, cotton yarns, and readymade clothes are all exported from India. Woolen carpets
are among the export commodities, with destinations including the United Arab Emirates
and Russia. The industry has a large employment potential, with over 20 million people
employed directly or indirectly; direct employees account for only 10% of total
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employment, with indirect occupations accounting for 90%. Investing in textile
manufacturing enterprises is an exciting time.
BRANDING:
High quality custom branded apparel is a premium item that the consumers will
keep for a long time; Breckenridge Brewery designed and produced custom branded
apparel creating a unique brand experience for customers in their flagship store, their
sales teams and employees.
COLOURS:
Choose colors that communicate the benefits of the brand. Color has always
been of significance in the fashion industry and has entered our everyday language to
conjure up images of particular garments appropriate for specific situations.
PRODUCTS:
The company believe that, the core competency lies in their clear understanding
of the specifications of knitted garments in all category, the buying preferences of the
ability to deliver products of a consistent high quality that meet the product specifications
and stringent compliance requirements of the international customers.
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1.3 COMPANY PROFILE:
Hari Narayan Exports was started in the year 2004.
COMPANY DETAILS:
Company name : Hari Narayan
Exports
Founder : Mr. Sakthivel
Nature of Business : Garments exports
Number of : 1000
Employees
Year of :2004
Establishment
Working Shift : 3 Shifts
Address : 190E, Psg mills,
Permikovai main road,
Perundurai,
Tamil Nadu
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VISION:
To be globally successful and prominent garment exporter by emphasizing on
high quality textile products, service standards and increasing the competitiveness of our
country at the international level.
MISSION:
To be a pioneer in its sector by investing in innovation and bring in high-end
quality products to achieve 100% customer satisfaction through timely delivery with zero
defect shipments.
The impetus of moving forward will test our vision to be the best in our chosen
endeavor in the garment industry.
DIRECT THROUGH
AGENT
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CERTIFICATES:
REWARDS:
• Highly competitive pricing and quality provide’s edge over the competitors.
• 20 years of technical expertise.
• Our concern started on 2010.
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CHAPTER II
2. NATURE AND SCOPE OF TRAINING
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2.1.1 TYPES OF DEPARTMENTS:
Purchase department
Production department
Maintenance department
Quality checking department
Finance department
Human resource department
Dispatch department.
• SUNSTAR APPARELS is a textile industry so the raw materials they use for their
production are cotton, polyester, lygra, slub jersey, combed yarn.
• Sources of the raw material is cotton plant for all of the above materials
• The materials are issued to the production in a bulk quantity which will be under
gone a quality check on each material before issuing.
• Stocks of raw material are replenished 4 days per week and in case of shortage of
raw material, an emergency purchase is made.
• Shortage of raw material in this industry is a rare case since they are a partner in
their raw material supplying industry they have regular supply.
1. Spinning
2. Knitting
3. Dyeing
4. Compacting
5. Printing
6. Cutting
7. Stitching
8. Checking
9. Packing
10. Logistics
• Spinning is the crucial and significant stage of processing textile products. In the
method of spinning the extracted fibres are made into yarn and are used in the
production of textiles.
• The thread is a type of yarn intended for sewing, knitting, weaving, embroidery,
etc.
• Before spinning of cotton yarn, the obtained plant fibre has to go through several
procedures to remove impurities such as blending, opening, cleaning, drawing to
obtain a final yarn of desired thickness.
• The strands of cotton fibers are twisted together to form yarn.
• The yarn is placed on the rings of the spinning frame and is allowed to pass
through several sets of rollers, which are rotating at a successively higher speed.
•
2. Knitting:
• Knitting is a method by which thread or yarn may be turned into cloth or other
fine crafts.
• At first the yarn is purchased and then it is processed to check the quality of the
yarn and it is winded in to cones which is used in knitting process.
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• The required diameter is met in the knitting process. This information is given
from sample unit.
• In the knitting process the yarn is converted to grey fabric which is the basic step
to improve the garment.
3. Dyeing:
Dyeing can be done at any stage of the manufacturing of textile- fiber, yarn,
fabric or a finished textile product including garments and apparels.
• In this process the knitted yarn i,e clothes are dyed using automated
machines
• After the clothes are dyed the rolls will go for washing.
• And the colour match clothes are grouped for further process.
4. Compacting:
• This company uses both tubular and open compactor machines for this
process
• In this process the clothes are ironed to reduce the thickness after dyeing
• These clothes are passed through a steam as a outcome they does not shrink
or expand
• Undersize materials are fed back into the roll compactor while oversize
materials are feedback for further size reduction
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5. Printing:
• Color is forced from the interior of the screen onto the fabric. As the fabric
moves forward the screens rotate and apply the color.
• Rotary ranges are known to produce 3500 yards or more per hour.
• In short, rotary printing is a continuous, stepless image-transfer method.
6. Cutting:
• Cutting is the process which cut out the pattern pieces from specified fabric
for making garments.
• This is the major operation of the cutting room, of all of the operations in the
cutting room this is the most decisive because once the fabric has been cut,
very little can be done to rectify serious mistakes.
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• Factors affect the cutting process for fabrics are Nature of fabric, The
thickness of fabric, Design characteristics of a finished garment, Machines
and tables used.
• Here they use machine cutting, use straight knife to get the precise shape in
turns and table machine which gives the accurate shape in straight and
correct the mistakes by the straight knife machine.
7. Stitching:
• After cutting it comes to stitching. Here the different pieces are attached into
a garment.
• From the cutting department the garment comes in different pieces of cloth.
In the stitching department all the cloth pieces are attached to the required
garment.
• Here stitching units see cloth automatically spread out and cut through
sophisticated machinery. Equipped with the necessary high-speed precision
stitching machines, the trained workforce moulds the fabrics into different
sizes and shapes for varying requirements across diverse markets
• In stitching machines different machines does different operation they are,
Overlock machines are used to join the cloth pieces like front and back
panel of a pant or T shirt.
Flatlock is used to finish the garment such as covering the raw edge
after joining the panels.
Singer machines are used to attach the size labels, caution labels,
elastic, addition grip in the edge of starting.
Trimmer machine is used to add tapes in the garment.
Some modification is done to flatlock machine which helps us to add
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8. Checking:
• Whereas the mistake garment again goes to correction and the not
correctable piece is rejected.
• Workers in this process works with more care because if they divert from
their work they may fail as a quality checking member.
9. Packing:
• While ironing they also note for any minute mistakes which are commonly
left in checking like up and down in the panels as it can be said only after
ironing.
• In ironing the process is done based on the required style of the buyer
requirement. Ironing is the first step of decorating the garment by giving
the initial pace to the garment.
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• The ironing has to done in a bright base and surrounding to find if it has
any mistakes.
• The packing is the final stage in the growth of the garment. After the ironing
is done the cloths is packed according to the required style of packing
suggested.
• In packing they add the price tag, size tag and trademark tag in the garment
so that the buyers can easily get their required product.
• While packing one must be very careful as they should not misplace the
size while adding tag and also their price tag which as these are the crucial
things to be taken care in packing. Here it is done by most experienced
workers.
• After these tag adding and labelling they are arranged according to the ratio
in which they have to in one box.
• Cartoon box are neatly cello taped and arranged after that the fully packed
garments are placed orderly according to their ratios and polywrap is used
for further protection. 10. Logistics:
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2.1.4 MAINTENANCE DEPARTMENT:
• Textile Testing & Quality Control is very important work or process in each
department of export oriented industry.
• The quality department has to check the quality of the cloth throughout the
process of making the final garment.
• The quality manager is the head of quality department who allots their staff in
each section so assure the quality of the cloth produced from the initial stage
of production.
• The quality team has to have a vast knowledge of the mistakes which can come
when the process is on. So they must be very particular when they check the
quality of the material.
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• → Quality control is a system for verifying and maintaining a desired level
of quality in an existing product or service by careful planning, use of proper
equipment, continued inspection, and corrective action as required.
•
• Company produced outputs will be inspected by buying officer on regular
basis.
→ Knitting specifications
Apart from the money to pay suppliers, salaries, expenses, etc funds have to be on
hand to finance stocks of raw materials and finished goods. In periods when trading is
difficult and revenues are down, provision has to be made to cover such periods.
Some important functions performed by this department are:
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Management Information:
In the world of business, success or failure is ultimately measured by money and
therefore it is essential that the financial pulse of the company is under continual
measurement. This department is directly responsible for providing the management with
up- to-date information on the current and future financial status. Some typical reports
prepared for management are: balance sheets, stock levels and values, production costs,
operating statements for different departments, cost rejects, returns etc.
Budgeting:
The object of budgeting is to plan and control the company’s activities so as to
maximize profitability, and the starting point for all budgeting is the sales budget. This is
usually drawn up before the beginning of each financial year or season considering the
sales to be established and new customers, general economic trends at home and abroad,
manufacturing capacity and availability of finance. Other budgets considered are: labour
costs, material costs, overheads, and departmental budgets.
Garment Costing:
It is the ‘identity card’ of the garment and contains all the information required
for the pre-production and production stages making garments. The costing sheet shows
the detailed costs for:
• Material,
• Labor,
• Fixed and variable overheads,
• Other expenses.
The information for garment costing comes from various sources: sample section,
cutting room, break down time values and costs involved in cutting, sewing and finishing,
costs of trims and materials, overhead costs from finance department.
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Administration:
All the departments in a clothing industry require administrative support for their
operations to ensure orderly and systematic functioning.
programs. There were around 110 employees working in the concern. Employees are
provided with casual leave for five to seven days and medical leave if needed.
Supervisiors are recruited based on their educational qualification. Labors are not indeed
of educational qualification but they are provided with on the job training for three
months.
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• Managing the implementation and integration of technology through
improved staffing, training, and communication with employees.
The labor is considered as a backbone of the management, so the labor welfare is
more important in the plant.
• Providing Motivation
• Retaining Employees
• Increases productivity
• Creating goodwill
• Creates Strong employer-employee bond
• Employee welfare facilities
As per labour act time for which the employee will work is defined as maximum 9
hours per day, if any over-time work is taken above 9 hours it willbe remunerated twice the
regular salary for an hour.
Providing adequate first aid facilities to the employees is morale as well as statutory
responsibility of the employer against his/her employees. So that in case of any medical
emergency or mishappening timely and appropriate treatmentcan be provided.
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Canteen Facility:
Every organization should have a facility of a canteen for the employees within an
organization so that they need not rush outside for lunch. However free meals services
are apart from this service as they are voluntary services provided by the organization to
their employees, but canteen facility is a paid service by an organization, and therefore
the employee needs to pay from his pocket for the food or beverage he/she consumes.
Drinking-Water Facility:
Sanitation Facility:
Washing Facility:
Maternity Benefits:
This facility is provided to the female employees of the company while they
conceive or give birth to a child, the employee gets a pay without work as an employee
benefit and a leave of 6 months for taking care of her child.
Recreation Facility:
Recreation facilities are the facilities provided to the employees to refresh them from
the stress and burden of continuous work; the facilities involve gaming, spa and
organizing small get to-gathers.
However, the employer is not legally bound to provide such facilities, but with an
increasing stress level now-a-days the big multinational companies provide such facilities
to their employees on their cost, to improve the efficiency of the employees.
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Education Facility:
Some organization facilitates the schooling facilities for the children of the employees
working in their organization; however, it is not a statutory obligation for an employer it
totally depends upon the employer’s ability and wishes to provide suchfacility or not.
Transport Facility:
Organizations which emphasis concern towards their employees and take care about
their safety facilitates the cab facility, especially considering their female employee’s
safety, as working hours may differ and shifts may vary from day to night.
Beverages and snacks provided to the employees during the working hours are known
as a free meal facility provided to the employees.
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2.1.8 DISPATCH DEPARTMENT:
2.1.9 PRODUCTS:
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2.2 SOFTWARE USED:
TALLY ERP9:
MICROSOFT OFFICE:
• MS-Word
• MS-Excel
• MS-Power point
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CHAPTER III
Technical Skills
Specialized regions of understanding and the capability to apply that expertise make up
a manager’s technical competencies. Preparing a financial announcement, programming a
laptop, designing a workplace constructing, and reading marketplace studies are all examples
of technical ability. These kinds of talents are particularly critical for supervisory managers
because they work intently with employees who are producing the products and/or services of
the company.
Conceptual Skills
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TYPES OF MANAGERIAL SKILLS
Planning
Communication
Possessing first-rate verbal exchange ability is crucial for a manager. It can decide how
properly information is shared at some stage in a group, making sure that the institution acts as
a unified group of workers. How well a supervisor communicates with the relaxation of his/her
crew additionally determines how well mentioned processes can be accompanied, how well the
duties and sports can be completed, and consequently, how a hit an organization may be
Communication involves the glide of data within the agency, whether formal or casual, verbal
or written, vertical or horizontal, and it helps clean functioning of the employer. Clearly
mounted conversation channels in a business enterprise permit the manager to collaborate with
the group, save you conflicts, and solve troubles as they stand up. A manager with properly
conversation abilities can relate well with the personnel and for that reason be able to reap the
corporation’s set desires and targets without difficulty.
Decision-making
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Delegation
Delegation is another key management ability. Delegation is the act of passing on work-
associated responsibilities and/or government to different employees or subordinates. It
involves the method of permitting your duties or those of your personnel to be reassigned or
reallocated to different personnel relying on present day workloads. A manager with suitable
delegation skills is capable of efficiently and efficaciously reassign responsibilities and deliver
authority to the right personnel. When delegation is done successfully, it enables facilitate
efficient assignment of entirety. Delegation allows the supervisor to avoid wastage of time,
optimizes productiveness, and guarantees duty and accountability at the part of employees.
Every supervisor needs to have true delegation abilities to reap most fulfilling effects and
accomplish the required productivity consequences.
Problem-Solving
Problem-fixing is some other crucial talent. A true supervisor ought to have the ability
to address and resolve the frequent troubles which could rise in a standard workday. Problem-
fixing in control involves identifying a positive trouble or situation and then finding the great
way to handle the hassle and get the exceptional solution. It is the capacity to sort matters out
even when the prevailing conditions aren't right. When its miles clear that a supervisor has
fantastic hassle-fixing competencies, it differentiates him/her from the relaxation of the crew
and offers subordinate confidence in his/her managerial skills.
Motivating
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ADAPTIVE LEADERSHIP
Emotional Intelligence
Intelligence is the capacity to recognize your very own emotions and people of different
people. With this recognition, an adaptive leader can build consider with other members and
foster first-rate relationships.
Organizational Justice
Development
Adaptive management includes getting to know new things. If one technique isn't
always yielding favored outcomes, an adaptive chief goes out of his or her manner to discover
new techniques that could paintings. With new techniques, each the personnel and the enterprise
at massive will revel in boom and development.
Character
Adaptive leadership is ready having a deep feel of character, being obvious and creative.
Adaptive leaders might not constantly be proper, but they earn the honor of these they work
with and practice what they endorse.
To counter any looming disaster, a right technique and plan ought to be used for effective
crisis management. A crisis control plan is a documented defines of a process to observe for a
business enterprise to reply correctly to a crisis. Crisis management making plans will
consciousness mainly on building infrastructures that help the agency negate feasible dangers
and how to respond to crises should they occur. It also entails the organization’s personnel and
the disaster management team in trying out the methods and having ordinary internal education
at the approaches.
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Interpersonal Skills
Interpersonal abilities are the abilities required to efficaciously speak, engage, and work
with individuals and companies. Those with excellent interpersonal capabilities are strong
verbal and non-verbal communicators and are frequently considered to be “proper with
humans”. Whether they’re used in your profession or private life, those abilities are critical for
success.
LEADERSHIP TRAITS
Effective Communicators
Leaders are brilliant communicators, able to simply and concisely explain issues and
answers. Leaders realize when to speak and while to listen. In addition, leaders are capable of
communicate on special tiers: one-on-one, through phone, e mail, and many others.
Leaders keep themselves responsible and take duty for any mistakes. Leaders support
and inspire individuality at the same time as abiding via organizational structure, guidelines,
and rules that need to be accompanied.
Leaders are visionaries. This is evidenced by the management trait of having the ability
to devise for the future thru concrete and quantifiable goals. They understand the need for
continuous exchange and are open to trying new techniques to solve issues or enhance
processes.
Self-Motivated
Leaders are self-encouraged and can hold going and achieve desires no matter
setbacks. In addition, good leaders try their nice to exceed, not simply meet, expectancies.
Confident
Virtually all desirable leaders’ percentage the leadership trait of confidence. They are
capable of make difficult selections and lead with authority. By being confident, leaders are
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capable of reassure and encourage others, establish open communications, and encourage
teamwork.
People-Orientated
Leaders are usually people-oriented and crew players. They’re capable of foster a group
culture, contain others in choice-making, and show concern for each group member. By being
people-oriented, leaders are capable of energize and inspire others. By making every man or
woman experience critical and critical to the crew’s success, they comfy the excellent efforts
from each member of the group.
Emotionally Stable
Leaders exercising true manage and law over their personal behavior and are capable of
tolerate frustration and stress. Leaders are capable of deal with adjustments in an environment
while not having an excessive emotional response.
Management jobs are all about humans and being able to build a hit relationship is
imperative. To lead a group, you may need to earn the honor of your colleagues. To try this, you
need to recognize the way to correctly cope with people. Setting time aside to get to recognize
crew individuals on both a private and professional degree, thru social sports or crew- building
education, whilst nevertheless preserving professional limitations, will pass an extended
manner to earning their appreciate. You want to illustrate your managerial qualities and
authority, even as preserving the ability to play your part as a member of a crew.
Effective leaders need to grasp all types of conversation which includes written, verbal
and listening competencies. As a group supervisor you are the road of communication between
frontline workforce and senior management. You'll liaise with an expansion of people, from
access-stage employees to heads of departments and CEOs, in several extraordinary approaches
- via electronic mail and social media, over the smartphone and in shows, conferences and
oneto-ones. You’ll need to establish a trusting courting with personnel in order that they sense
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comfortable sharing data with you, and vice versa. To make sure that lines of verbal exchange
remain open, you will want to make yourself without difficulty to be had and reachable for your
personnel to speak about any problems or worries that stand up. Having an open-door policy or
weekly or month-to-month group conferences ought to facilitate this. Let your staff understand
that they count number by keeping eye touch, smiling, and listening attentively. An open,
effective attitude goes an extended manner to developing a healthful work environment. Don't
close yourself off or put yourself on a pedestal. Simple gestures, which include lively
encouragement, recognizing achievements and taking a hobby within the lives of your
personnel, guarantees that personnel feel valued. A high-quality administrative center creates
happy, prompted employees.
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Problem Fixing and Decision-Making
You'll be tasked with spotting and fixing problems on each day basis in a managerial
function. This requires first-rate attention to detail and the ability to stay calm beneath stress.
To make certain that your crew is effective and that the workflow runs easily, you will need to
think for your toes when troubles rise. Creative questioning will assist you to give you
progressive solutions that minimize the impact on your crew and the enterprise as an entire.
Thinking for your toes also is available in useful when you must make a snap decision
approximately how to correctly whole a mission or meet a commercial enterprise goal. Being
able to speedy weigh up the professionals and cons of a situation and make an informed decision
is essential.
Commercial Focus
This talent is in big call for among commercial enterprise employers. In fact, in keeping
with recruiters, commercial awareness is something that the public of graduates lack. If you
want to progress to management degree, and know-how of the market in which an enterprise
operates and what its miles that makes an enterprise a success is vital. To exhibit this, you'll
need to reveal which you’re aware of the enterprise's challenge and goals have information of
the world that the corporation belongs to understand approximately the political and financial
problems affecting the business can discover the business enterprise's competitors.
Mentoring
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3.3 LEARNING FROM THE TRAINING
During the training, I learnt about the structure of an organization and how it operates. This
instruction aided me in comprehending
• Working conditions
• Organizing activities
• Budgeting is the process of putting together a budget.
• Make a schedule.
• Choosing the top priorities
• Management of a brand
Getting feedback on the manufacturing process flow has been a fantastic experience.
Additional functional departments and units.
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CHAPTER IV
4.CONCLUSION
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