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LivSafe 64th Issue Safety Tips To Prevent Arc Flashing

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0% found this document useful (0 votes)
23 views4 pages

LivSafe 64th Issue Safety Tips To Prevent Arc Flashing

Doc

Uploaded by

Nithun Biswas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Volume 1

December 2020

64th Issue
SAFETY TIPS
TO PREVENT
ARC FLASHING
Overview:
Electricity is one of the most important blessings that science has given to mankind. It has become an
elemental part of modern-day life. One cannot think of a world without it. Electricity has also played a
decisive role in the modern industrial development. On one hand where electricity brings boon to us
there is bane of hazards and risks associated with it. One of the prominent and serious hazards is ‘Arc
Flashing’. According to NFPA 70E, every year more than 2,000 workers are hospitalized in extensive
injured condition caused by arc flash accidents. We at Liberty General Insurance Limited understand the
severity of damage that can be caused due to arc flashing. We intent to provide an understanding and
some useful measures to ensure adequate safety from possible arc flashing.

What is Arc Flash?


An arc flash is an undesired electric discharge that travels through the air between conductors or from a conductor
to a ground. This occurs with a deadly release of energy with high temperatures ranging to 19,4300 C. The resulting
explosion can cause fires and serious harm to equipment and people.

Case Studies:
Case 1:
In February 2018, an electrician went to install a new power supply in a wall-mounted, low voltage
(415 V) switchboard to provide three-phase power for an electric motor. The switchboard was still
live and, as he tried to remove an existing circuit breaker with a screwdriver, an arc flash occurred.
Investigation into the incident revealed that an inadequate risk assessment was conducted before
carrying out the live electrical work. Moreover, there were inadequate fault protection devices
upstream of the switchboard, and inadequate personal protective equipment (PPE) was worn. The
electrician received thermal burns to his face, hands and upper body. His assistant also received burn
injuries and both workers were temporarily blinded.
Case 2:
September 2012: A worker was working in a panel box changing a contactor when the contactor failed,
causing an arc flash that burned his left arm, face, and neck. It was found that circuit was energized, and
the electrician lacked Arc flash suit and adequate PPEs to safeguard against Arc flash.
What Happens During an Arc Flash?
An Arc flash is initiated due to an Arc fault (a high-power discharge of electricity between two or
more conductors). When an arc fault occurs, there is a massive electrical explosion. Both arc flash and
arc blast are separate byproducts of that electrical explosion. The arc flash is the light and heat from
the explosion, while the arc blast is a pressure wave that follows.

During Arc flashing electricity travelling through a desired path exits its course and starts conducting
through air by ionizing the atmosphere near the circuit. This results into formation of a visible arc
which intends to find its way towards a ground. This arc is highly dangerous for object and people
present nearby.

Causes of Arc flash:


• Carelessness or accidents, e.g. touching the wrong surface with a test probe
• Improper tools, installation, and work techniques
• Lack of electrical safety awareness and training
• Use of damaged/substandard electrical materials/equipment
• Insulation damage, gaps, wear & tear, temporary connections
• Dust, debris, and corrosion on electrical conductors
• Improper preventive maintenance for circuit breakers and switches
• Exposed live parts in electrical circuit/panels
• Static electricity or high voltage cables
• Exposure of electrical equipment to water or other liquids
Potential risks associated with Arc Flashing:
• Fire & explosion damages to property
• Electrical breakdowns due to electrical surges
• Death due to electrocution
• Severe burns, eyesight, and auditory damages
• Business interruption

Preventive measures to safeguard against Arc flashing:


• Deployment of a detailed arc flash plan/guide with reference to standards such as National Fire
Protection Association’s (NFPA®) 70E.
• Avoid working on energized electrical equipment during maintenance.
• Ensure the equipment is de-energized by testing its potential before starting to work. Make sure
power backup utilities like DGs and UPSs are isolated as well.
• Use remote racking technology to operate circuit breakers of energized equipment safeguarding
the operators performing the task.
• Arc limiting fuses & high impedance bus protection systems can be installed in critical circuits
work ing on higher potential.
• Adherence to LOTO (Lock Out Tag Out) and Energized Electrical Work Permit systems.
• Only trained and qualified personal must be allowed to enter and work in potential arc flash bound
ary/zone.
• All personnel entering potential Arc flash zone must wear Arc flash suit along with other PPEs like
hood and face shield, gloves, safety glasses, ear plugs, etc.
• Electrical thermography should be performed periodically to encounter increase in resistance due
to loosen connections or accumulation of foreign particles like dust.
• Installation of optical fiber-based arc flash fire detection and protection systems.
Trivia
Electrical arcs produce some of the highest temperatures known to occur on the Earth. These
temperatures can range up to four times the temperature of the surface of the Sun. All known
materials can get vaporized at this temperature.

Liberty General Insurance Limited, 10th floor, Tower A, Peninsula Business Park, Lower Parel, Mumbai – 400013,India.
Phone: +91 22 6700 1313, Fax: +9122 6700 1606. [email protected]

Trade logo displayed above belongs to Liberty Mutual and is used by Liberty General Insurance Ltd. under license.
IRDAI Registration Number: 150,CIN :U66000MH2010PLC269656, Liberty Health Connect Policy,
UIN: LIBHLIP21500V032021, Advt/2020/Sep/56
For more details on risk factors, terms & conditions please read sales brochure carefully
before concluding a sale.
Tollfree number: 18002665844. To know more visit company
website : www.libertyinsurance.in.

Common questions

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Preventive maintenance practices to reduce arc flash hazards include performing regular electrical thermography to detect increased resistance due to loose connections or dust accumulation, ensuring proper insulation, maintaining adequate fault protection devices, conducting inspections to identify and repair damaged or worn equipment, and maintaining clean electrical conductors free of dust and debris .

Businesses can mitigate arc flashing risks by deploying a detailed arc flash plan or guide referencing standards such as NFPA 70E, avoiding maintenance work on energized electrical equipment, ensuring equipment is de-energized and isolated before work begins, using remote racking technology for operating circuit breakers of energized equipment, installing arc limiting fuses and high impedance bus protection systems in critical circuits, adhering to Lock Out Tag Out and Energized Electrical Work Permit systems, allowing only trained and qualified personnel to enter work zones, requiring appropriate personal protective equipment, performing regular electrical thermography, and installing optical fiber-based arc flash fire detection and protection systems .

Adhering to Lock Out Tag Out (LOTO) systems is critical in preventing arc flashing accidents because it ensures that electrical equipment is properly de-energized and cannot be accidentally re-energized while maintenance or servicing work is being done. This reduces the likelihood of accidental contact with live circuits and minimizes the risk of arc flash incidents .

In February 2018, an electrician installing a new power supply in a live switchboard caused an arc flash while removing a circuit breaker, resulting in thermal burns and temporary blindness for him and his assistant. The investigation found the risk assessment was inadequate, there were insufficient fault protection devices upstream, and the personal protective equipment worn was inadequate. This highlighted the importance of comprehensive risk assessments and proper protective measures .

Personal protective equipment is essential for workers in arc flash zones to protect them from severe burns, eyesight, and auditory damage caused by the intense heat and explosion from an arc flash. Essential PPE includes an arc flash suit, hood, face shield, gloves, safety glasses, and ear plugs, all designed to withstand high temperatures and protect against flying debris and heat exposure .

Primary factors contributing to arc flashing incidents include carelessness or accidents such as touching the wrong surface with a test probe, improper tools, installation, and work techniques, lack of electrical safety awareness and training, use of damaged or substandard electrical materials or equipment, insulation damage, gaps, wear & tear, temporary connections, dust, debris, and corrosion on electrical conductors, improper preventive maintenance for circuit breakers and switches, exposed live parts in electrical circuits or panels, static electricity or high voltage cables, and exposure of electrical equipment to water or other liquids .

An arc flash is the light and heat produced by an electrical explosion due to an arc fault, while an arc blast involves a pressure wave generated by the same electrical explosion. The arc flash presents dangers like severe burns and equipment damage due to high temperatures, while the arc blast poses risks of physical injuries from the pressure wave and flying debris .

Lack of electrical safety awareness and training contributes to arc flash hazards by increasing the likelihood of accidents due to improper handling and operation of electrical equipment. Untrained personnel may not recognize potential hazards, perform inadequate risk assessments, or fail to wear necessary personal protective equipment, thereby heightening the risk of arc flash incidents .

It is important to use optical fiber-based arc flash detection systems because they can swiftly detect the extraordinarily high temperatures and light intensity of an arc flash, allowing for quick intervention to minimize damage, prevent injuries, and enhance overall safety in environments susceptible to arc flash incidents .

The September 2012 arc flash incident demonstrates the critical need for proper PPE use. The worker suffered burns because he lacked an arc flash suit and adequate PPE, underscoring that appropriate protective gear can prevent severe injuries during electrical failures. It emphasizes the necessity for strict adherence to PPE usage protocols to safeguard against injuries in similar hazardous conditions .

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