PV Mounting System
Roof Solution
Tile-on Roof System
Metal Sheet Roof System
Flat Roof System
Windstream System
www.sunpalpower.com
Tile-on Roof
System
Optimized design with wide range of
usage, easy installation. The system
uses roof hook to be fixed on the roof
and mount the PV module by rail &
clamps. The flexible design adopts
to different roof structures and tile
shapes.
Metal sheet roof system, Israel 13MW
Product Features
• Widely used for both crystalline and thin film modules.
Selection Diversity & Customized Solution •
•
Easy & quick installation.
Only 4~5 kinds of components and no more than 3 kinds of tools in whole system fixation.
• All system components are made with high quality aluminum & stainless steel.
Sunpal Power can provides wide range solutions for all kinds of roof and PV project which includes tiled roof,
metal sheet roof, concrete flat roof etc, it is applicable to residential department, business tower and factory. Technical Data
Project site Sloped roof tile
Sunpal Power has a professional technician team who works on water-proofing design, force calculation and Tile type Wave, trapezoidal, and various upright side whipstitch forms of caigang watts
computer simulation according to different installation situation data analysis, assuring the system safety and Slope of roof On request
Roof specification Frame/frameless module,crystalline/thin film module
reliability. In addition, Our PV roof mounting system use super quality steel and aluminium for all components and
Installation type Fixation on the roof
parts and preinstallation and optimization design for products safty. Module arrangement Portrait/Landscape
Module area square Client requirement
Sunpal Power has installed 60 MW solar roof projects all over the world.
Module area position
Roof structure
Loading section
Client requirement
Client requirement
Al 6063 T5
15
YEARS
30
YEARS
Roof hook Stainless steel GUARANTEE GUARANTEE
for produced system for designed system
Small pieces Stainless steel, Al6063 T5
01 www.sunpalpower.com www.sunpalpower.com 02
Metal Sheet Roof
System
1 Fix roof hook on to the wooden 2 Fix the aluminium rail to the roof 3 Fasten the hex bolt when the
beam with wood screw. Generally, hook with T-head bolt and fange nut. module clamps and PV modules are Metal sheet roof is regarded as one
three wood screws are enough. located of the hard cores for roof mounting
system. Sunpal is able to solve the
difficulty, by using matched clamp
Tile type Part No. for roof hook Tile type Part No. for roof hook to fix the al-rail on the top of roof,
minimizing the use of materials.
Hollow tile Roof hook C series Scale tile Scale tile roof hook C1
VL01032 VL01183
VL01115
VL01116
VL01112
Fla roof tile
Product Features
Asphalt tile roof hook C1 • Less piece of components and easy for installation.
VL01184
• Design speical clamp matching to the metal sheet shape and specification.
Bitumen tile • Use super quality Al-alloy and stainless steel for components.
Standard tile Roof hook CV series • Wide range of product line .
VZ00043
Technical Data
Installation site Metal sheet roof
Double slot tile Slate tile roof hook Slope of roof Client requirement
Roof hook SP1 Slate tile
VZ00066 Module specification Frame / frameless module, crystalline/thin film module
VZ00064 Installation type Parallel to the roof
Module arrangement Portrait \ Landscape
Module area square Client requirement
Module area position Client requirement
Roof structure Client requirement
Roman tile
Loading section Al 6063 T5
Roof hook Z2 Spanish tile roof hook
15 30
Small pieces Stainless steel, Al6063 T5
VL01113 VZ00068 fo
Spanish tile
YEARS YEARS
GUARANTEE GUARANTEE
for produced system for designed system
Plain tile
03 www.sunpalpower.com www.sunpalpower.com 04
Corrugated Roof System Installation Tips Steel Beam or Wooden Beam
For steel beam-supporting bracket
Supporting bracket Z1 is mainly used for panels
positioned parallel to roof or with a small angle. Z2
better fixation with two footings, more adaptable
for tilted installation.
For wooden beam-hanger bolt
Hanger bolts are designed for roof with wooden
substructure. It is used for installation parallel to
roof or with a small angle.
1 Dr illing the located hole of the 2 Insert the T-head bolt into the solt of 3 Insert the end clamp and middle clamp Several double threaded screw options are available
corrugated roof and the wood beam, the rail, and put the rail onto the hanger into the solt of the rail. Then put the PV to suit various site conditions and customers’
then fasten the flange nut to fix the bolt, then fasten the flange nut to fix the module onto the rail, and fasten the inner requirements.
hanger bolt. rail. hex bolt to fix it.
Trapezoidal Roof System Installation Tips
Triangular supporting frames
With triangular supporting frames, it's possible
that modules will be installed with a certain angle
to optimize the power of sunshine. Versolsolar
or galvanized steel. For Customized Size and
Installation Angle, Please email to
[email protected] Various standing seam roof clamps
1 Use four tapping screws to fix the 2 Insert the eccentric nut into the solt of 3 Insert the end clamp and middle
trapezoidal bracket on the roof the rail, then fasten the inner hex bolt to clamp into the solt of the rail. Then put
in our factory to ensure it’ll save your time and labor cost. Clamps made by Aluminum alloy or stainless steel with highly
the PV module onto the rail, and fasten
Choose the suitable clamp for the corresponding roof as showed in the following table.
Standing Seam Roof System Installation Tips Standing Seam Clamp Roof Type Standing Seam Clamp Roof Type
1 Put the pre-assembled clamp on to 2 Insert the T-head bolt into the solt 3 Insert the end clamp and middle
the standing seam roof, then fasten the of the rail, and put the rail onto the clamp into the solt of the rail. Then put
the PV module onto the rail, and fasten
the rail.
05 www.sunpalpower.com www.sunpalpower.com 06
Flat Roof System Windstream System
Sunpal’s system are being widely used There are two kinds of fixation in
in all kinds of flat roof according to the traditional flat roof mount installation,
roof bearing capacity and waterproof one is bottom connection and the other
requirements. Usually we adopt load is increasing load.
way or chemical anchor bolt to fix the But the 1st way will break the roof
system on the roof. surface, and the 2nd way has a
Versolsolar chooses high quality material requirement of roof load.
and good appearance, original design of Sunpal develops the Windstream
connection between al-rail and module system with independent
made the installation rapid. No second hydrodynamics. The bottom of the
processing to the components are system uses broaden Al-rail and
needed on site. stainless steel coaming no additional
loading and roof breakage. Windstream
has passed the Wind Tunnel Experiment
Product Features in Technical University of Munich.
2MW Windstream System, Beijing
•
• Direct foundation bolt , concrete base or bear load are the possible solution for ground installation.
• System installation inclination is adjustable according to requirement.
Technical Data Product Features
Insrallation site Flat roof
•
Installation inclination Client requirement restricted roof.
Module arrangement Portrait • Module installation inclination is 10º-15º.
• We use stainless steel or SuperDyma in manufacturing
15 30
Module area square Client arrangement fo
Module area position Client arrangement for providing an excellent Anticorrosion feature.
Base frame AL 6063T5 / stainless steel • Also don’t worry about roof leaking because there is
YEARS YEARS no breakage in original roof structure.
Small pieces Stainless steel, Al6063 T5 GUARANTEE GUARANTEE
for produced system for designed system
fo
15
YEARS
30
YEARS
GUARANTEE GUARANTEE
for produced system for designed system
Wind Tunnel Test
1 Fix the triangular supporting frames 2 Fix the rail on the triangular 3 Locate the module clamps and put
on the concrete base. supporting frames with T-head bolt the PV modules on the rail. Then just
need to fasten the bolt in the clamp.
07 www.sunpalpower.com www.sunpalpower.com 08
Module Clamp
Supporting Leg
Aluminium Rail
Supporting leg Connecting strip for base rails
The special design of LC rail Deflector use high-quality All Supporting legs are made Normally the maximum
system ensures a accurate stainless steel or SyperDyma of high-quality stainless steel length of an Alimimnium rail
fixation of anchor points of plated ensures a long term for avoiding corrosion of is 6ms, the strip will be used
front & back support with rail stable service. Meanwhile metals. for rail connection.
slot. 80mm& 140mm wide the system could against the
bottom design relies the damage of strong breeze
pressure to roof surface. depend on a excellent
Aerodynamic Principles.
Technical Data
Project site Flat roof
15 30
All modules with frame fo
Installation inclination 10° -15°
Module arrangement Portrait
Module area square Client arrangement
YEARS YEARS
GUARANTEE GUARANTEE
for produced system for designed system
Module area position Client arrangement
Bottom frame AL 6063T5
Supporting leg Stainless steel
Small piece Stainless steel, Al 6063T5
09 www.sunpalpower.com
Phone: +86 551 6586 5992 SUNPAL POWER CO.,LTD.
WhatsApp: +86 183 0554 5727 West Changjiang Road,Shushan District,
Email: [email protected] Hefei City,Anhui Province,China. www.sunpalpower.com
