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Expandable Industrial Safety Controllers

The document discusses industrial safety controllers and relays that provide an interface between safety devices and machines. It describes expandable safety controllers that can control up to 394 safe devices, safety relay modules, and a hybrid safety controller plus two safety relays solution.
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0% found this document useful (0 votes)
42 views5 pages

Expandable Industrial Safety Controllers

The document discusses industrial safety controllers and relays that provide an interface between safety devices and machines. It describes expandable safety controllers that can control up to 394 safe devices, safety relay modules, and a hybrid safety controller plus two safety relays solution.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Safety Controllers

Safety Controller Highlights


• Intuitive icon-based drag-and-drop configuration via free PC software
• 10 input, 26 input, and expandable models available
• Communicates over industrial Ethernet
- 80 virtual non-safe inputs
- 256 virtual non-safe status outputs
• EtherCAT expansion module is daisy chain and line topology ready
with two RJ45 connectors
• Export tag feature for easy PLC setup and integration
• Live view and configure controller via network access feature
Safety Relays and Controllers Configurable Safety Controllers Pre-configured Safety Relay Modules

Industrial safety controllers and relays provide an interface between safety devices and the machines
and processes those devices monitor for a complete and easy-to-use safety control solution.

Expandable Safety Controller AT


XS26 SC26 SC10 SR IM ES UM GM SM MMD
Two-Hand
Expandable for Complex Safety applications where 3 or more # of Input Terminals up to 154* up to 26 10* 1 1 1 1 1 1 2 STB 2
safety relays are typically used
• PC Configurable: Flexible and easy-to-use # of Safe Devices
• Network Accessible: Configure and Live View via an Ethernet 394 1 70 1 1 1 1 1 1 2 1
when using ISD
connection (Ethernet enabled XS26 and SC26 models only)
• Safe Devices: Up to 394 with ISD Independently Controlled up to 68* 2 2 1 1 1 1 1 1 1 1
• Safety Inputs: 26 (base unit) up to 154 Safe Outputs
• Independently controlled Safety Outputs: up to 68, 0.5A to 6A each 0.5A,
• Convertible Safety Inputs: 8 (Base Unit) up to 40 Max. Safety Output Rating 0.5A ea. 6A ea. 6A 6A 7A 7A 6A 6A 6A 6A
6A* ea.
• LCD Display for easy troubleshooting
• Industrial Ethernet In-Series Diagnostics (ISD) ✓ ✓
• In-Series Diagnostic (ISD) provides detailed status and
performance data
✓ ✓ ✓
R

INDUSTRIAL ETHERNET

✓ ✓ ✓
+ + + more =
✓ ✓ ✓


Hybrid Safety Controller plus 2 Safety Relays ✓ ✓
Network Access and View

Flexible and cost effective solution for machines typically E-Stop ✓ ✓ ✓ ✓ ✓ ✓


using 2 Safety Relays
• PC Configurable: Flexible and easy-to-use
• Safe Devices: Up to 70 with ISD Rope Pull ✓ ✓ ✓ ✓ ✓ ✓
• Safety Inputs: up to 14 using Automatic Terminal
Optimization (ATO) R

Light Curtain/Scanner ✓ ✓ ✓ ✓ ✓
+ = • Independently controlled Safety Outputs: 2, 6A each INDUSTRIAL ETHERNET

• Convertible Safety Inputs: 4


Light Curtain/Scanner
• Terminal LEDs for easy troubleshooting
with EDM
✓ ✓ ✓ ✓ ✓ ✓ ✓
• Industrial Ethernet
Gate Switch (Complimentary
Outputs ie. NC/NO)
✓ ✓ ✓ ✓
Gate Switch
Safety Relays (Similar Outputs ie. NC/NC)
✓ ✓ ✓ ✓ ✓ ✓

Cost effective for simple safety circuits


Safety Mat Monitoring ✓ ✓ ✓ ✓
• Pre-set Functionality: Configuration not required
• Safety Inputs: 1 Two-Hand Control ✓ ✓ ✓ ✓
• Independently controlled
Safety Outputs: 1, 4 to 7A
Muting ✓ ✓ ✓ ✓

ON/OFF Delay ✓ ✓ ✓

NOTE: Up to Cat. 4 PL e. per EN ISO 13849-1; SIL 3 per IEC 61508 and IEC 62061. See www.bannerengineering.com for additional information.

*Expandable input and output modules available

www.bannerengineering.com | 1-888-373-6767
Build System and Select Equipment
Start using the free software today. Go to bannerengineering.com/safetycontrol
The feature-rich SC10 and SC/XS26 safety controller software provides a seamless user interface for setting up and managing safety systems.
The software features an intuitive icon-based, drag-and-drop user interface to reduce the learning curve and speed up commissioning.
• Complex configurations made easy
• Simulate configurations before implementation
• Auto configure industrial Ethernet for remote monitoring and diagnostics

1. Choose controller 4. Select safety device properties 6. Configure your system in minutes
Emergency Stop Properties
Please select a safety controller: Assorted Function Block
Name M0:ES1 View Menus Logic Block
Dual-Channel 4 terminal
Simulation View
XS26/SC26 Series SC10 Series
Info Module Summary Equipment Functional View Wiring Diagram Ladder Logic Industrial Ethernet Configuration Summary Simulation Mode
IN1 IN2 IN3 IN4 IN5 IN6 24V 0V IO1 IO2 IO3 IO4 13 14 23 24 SO1a SO1b SO2a SO2b
IN7 IN8 IN9 IN10 IO1 IO2 IO3 IO4 IN1 IN2 IN3 IN4 31 32 24V 24V 0V 0V

SC26-2de XS16si XS2ro XS2so


Power / Fault Power / Fault Power / Fault Power / Fault
USB Tx / Rx Tx / Rx Tx / Rx
Inputs Inputs SO1 SO1
SO1 SO2 SO2
SO2

M0:SLC FRONT
ESC

OK

IN11 IN12 IN13 IN14 IO5 IO6 IO7 IO8 IN5 IN6 IN7 IN8 61 62
IN15 IN16 IN17 IN18 SO1a SO1b SO2a SO2b IN9 IN10 IN11 IN12 43 44 53 54

Simulator M0:MUTE M0:SO1


IN
M4:XS26-2de IO1 IN3 IO2 IN4 MP1 IN
M1
M0:GATE FRONT A3
M
Enable Startup Test
Simultaneity Simultaneous M0:GATE BACK

Debounce Times Simulation Speed 100 %

Step Interval 4 ms
Continue Close to open 0 sec 6 ms
Open to close 0 sec 50 ms
M1:GATE LEFT

Basic Delete OK Cancel M1:SAFE MAT A2

2. Equipment view
Properties M1:GATE RIGHT

Name Value
M0:E-STOP FNT

5. Add virtual non-safety inputs Name SLC FRONT


M0:SO2A
Module M0 IN IN
LR
Circuit Type Dual-Channel PNP M0:E-STOP BCK A1 LR1
Terminals M0
Add Equipment
M0:ESTOP
M0:E-STOPSIDE
BCK
Delete Edit
Safety Input

Non-Safety Inputs Virtual Manual Virtual Mute Virtual Cancel Off


Add Reset
Virtual On-Off
Enable Delay VMR1 M0:SO2B
modules TC
IN
Virtual Non-Safety Inputs IN
Add safety T1

devices Reference M0:2 HAND CTL

Info

Cancel
Module Summary Inputs Simple Split Output
3. Add safety devices and Configuration Drag-and-Drop
Checklist Connections
Add Equipment

Safety Input

Non-Safety Inputs
Wiring diagram in live mode Ladder logic Industrial network integration
Emergency Stop Gate Switch Optical Sensor Two-Hand Control
1/1

Module Summary Equipment Functional View Wiring Diagram Ladder Logic Industrial Ethernet Configuration Summary Live Mode
Module Summary Equipment Functional View Wiring Diagram Ladder Logic Industrial Ethernet Configuration Summary
Virtual Non-Safety Inputs
IN1 IN2 IN3 IN4 IN5 IN6 24V 0V IO1 IO2 IO3 IO4 IO1 IO2 IO3 IO4 IO1 IO2 IO3 IO4 SO1a SO1b SO2a SO2b
IN7 IN8 IN9 IN10 IO1 IO2 IO3 IO4 IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 24V 24V 0V 0V

SC26-2de XS16si XS16si XS16si XS4so


Power / Fault Power / Fault Power / Fault Power / Fault Power / Fault
USB Tx / Rx Tx / Rx Tx / Rx Tx / Rx
Inputs Inputs Inputs Inputs SO1

IN2 IN7
SO1 SO2

+24V 0V
SO2 SO3

24V
SO4
ESC

M0:ES1
IN1 IN2 IN3 IN4 IN5 IN6 24V 0V IO1 IO2 IO3 IO4 IO1 IO2 IO3 IO4 IO1 IO2 IO3 IO4 SO1a SO1b SO2a SO2b SO1a SO1b SO2a SO2b
IN7 IN8 IN9 IN10 IO1 IO2 IO3 IO4 IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 IN1 IN2 IN3 IN4 24V 24V 0V 0V 24V 24V 0V 0V

SC26-2de XS16si XS16si XS16si XS4so XS4so


OK Power / Fault Power / Fault Power / Fault Power / Fault Power / Fault Power / Fault

IN8 CR01 M0:SO1


USB Tx / Rx Tx / Rx Tx / Rx Tx / Rx Tx / Rx
IN11 IN12 IN13 IN14 IO5 IO6 IO7 IO8 IN5 IN6 IN7 IN8 IN5 IN6 IN7 IN8 IN5 IN6 IN7 IN8
Inputs Inputs Inputs Inputs SO1 SO1
IN15 IN16 IN17 IN18 SO1a SO1b SO2a SO2b IN9 IN10 IN11 IN12 IN9 IN10 IN11 IN12 IN9 IN10 IN11 IN12 SO3a SO3b SO4a SO4b SO1 SO2 SO2
SO2 SO3 SO3
SO4 SO4
ESC

IN2 IN9 001


A
OK

M0:THC1

24V
IN11 IN12 IN13 IN14 IO5 IO6 IO7 IO8 IN5 IN6 IN7 IN8 IN5 IN6 IN7 IN8 IN5 IN6 IN7 IN8
IN15 IN16 IN17 IN18 SO1a SO1b SO2a SO2b IN9 IN10 IN11 IN12 IN9 IN10 IN11 IN12 IN9 IN10 IN11 IN12 SO3a SO3b SO4a SO4b SO3a SO3b SO4a SO4b

Check List (0) +IO1 IN10


The configuration is IN11
valid and can be sent IN3 M0:SO1
Module Position: 0

24V
M0:GS1
to the Controller +IO2 IN12 Check List (0) 002
IN13 Terminals available for all circuit B
External Device
IN4 types The configuration is
IN14

24V
M0:OS1 valid and can be sent M2:OS1 M0:SO2
Reference Safety Mat Protective Stop Rope Pull
+IO3
+IO5 to the Controller

Monitoring IN2 +IO6 A 003

24V
M0:MSP1
+IO4 IN15
IN1 IN2 IN3 IN4 IN5 IN6 24V 0V M2:MSP1(A/B) 30s M0:SO2
IN6 IN16
IN7 IN8 IN9 IN10 IO1 IO2 IO3 IO4

24V
M0:MR1 004
IN17 B
+IO8
M0:STAT1
IN18 XS26-2de
M2:MSP2(A/B) 30s
Power / Fault
Info +IO7

SO1b
M0:STAT2 USB
Inputs
CR05 M0:MR1 [LR1]
M0SO1 SO1
SO1a 005
SO2 CR01
SO2a
M0:SO2A
Properties ESC CR01
SO2b
M0:SO2B

Enabling Device Muting Sensor Pair Bypass Switch Adjustable Valve 24V M0:ES5 M0:ES4 M0:ES3 M0:ES2 M0:ES1 [A1]

Monitor
24V dc Power
0V
006
CR02
OK
M0:GS4 M0:GS3 M0:GS2 M0:GS1 M0:OS1 [A3]
Properties 007
IN11 IN12 IN13 IN14 IO5 IO6 IO7 IO8 CR03
IN15 IN16 IN17 IN18 SO1a SO1b SO2a SO2b
M1:GS3 M1:GS2 M1:GS5 [A4]
008
Cancel CR04 CR03 CR02
CR04

[A2]
009
Module: M0:XS26-2de CR05
NOTES:
Symbols are shown using the Stop state signal convention except for Emergency Stop, Rope Pull, Gate Switch, and
Safety Mat inputs.

www.bannerengineering.com | 1-888-373-6767
XS26 Expandable Safety Controller SC10 Safety Controller
• Optional display screen allows local diagnostics for efficient troubleshooting
• Up to eight expansion I/O modules can be added as automation requirements grow or change
• Choose from six expansion module models with a variety of safety inputs, solid-state safety outputs and safety relay outputs
 Automatic Terminal Optimization (ATO)
• Controller and input modules allow safety inputs to be converted to status outputs for efficient terminal use
Allows for an increase from 10 to 14 inputs
• Fast programming and swapout using the SC-XM3 memory card (see next page) Equipment Functional View Wiring Diagram Ladder Logic Industrial Ethernet Configuration Summary
• Network accessible: configure and live view via an Ethernet connection (Ethernet enabled XS26 and SC26 models only)
IN2
+IO2
M0:ES1

XS26 Safety IN1


+IO1

Controller

OFF OFF
IN4
Network IN3
M0:OS1
communication • Base Controller allows eight of RO1 & RO2 LEDs
via optional IN6
the 26 inputs to be configured as +IO4
Ethernet Port M0:ES1
outputs for efficient terminal use IN5 Power LED
+IO3
• Two independent pairs of safe 24V
PC communication outputs at 0.5A each 0V
24V dc Power
6 Safe Inputs
via Micro USB Port +IO1 & LEDs
• In-Series Diagnostic (ISD) Convertible terminals
+IO2
Status LEDs provides detailed status and available (shared use

performance data
+IO3 remaining) 4 Safe Inputs &
+IO4
LEDs or 4 Non-safe
Inputs & LEDs
Onboard • 2 x 6A
Wire Diagram View for 10 Inputs without ATO
Interface SC26 Safety Equipment Functional View Wiring Diagram Ladder Logic Industrial Ethernet Configuration Summary
independently
controlled relays
Push Buttons
Controller IN2
Micro USB & LED (RO1 & RO2)
Optional +IO2* • 3 NO sets of
Display • Base Controller allows eight of M0:ES1
IN1 External Terminal Blocks (ETB)** contacts each
the 26 inputs to be configured as +IO1*
M0:ES1
outputs for efficient terminal use

OFF OFF
IN4
IN3
M0:OS1 +IO1* ETB1 M0:GS1 Ethernet Port
• Two independent pairs of safe M0:GS2
IN6
outputs at 0.5A each
Base Controller (shown with LCD and Ethernet) +IO2*
M0:GS1
M0:ES1

• Models available with optional IN5 +IO2* ETB2 M0:GS1


+IO1*
Ethernet and display M0:GS2
+IO4
**ETBs are not included with SC10 controller
+IO2*
M0:GS2
+IO3*
+IO1*

24V
24V dc Power
0V

Wire Diagram View for 14 Inputs with ATO

SC-XM3
Fast Programming and Swapout
Store SC-XM3 • Backup copy of configuration,
memory card
directly on SC10 password, network settings
or XS26 • Download configuration without a
PC; Save time during panel build
• Fast swapout to minimize
downtime at swapout

In-Series Diagnostics (ISD) makes it easy to access diagnostic data


from devices in a safety system without special equipment or
designated cabling. Users can troubleshoot machine safety
systems, prevent system faults, and reduce equipment downtime.
This innovative, next generation technology is exclusive to safety devices from
Banner Engineering. For more information go to www.bannerengineering.com/isd

www.bannerengineering.com | 1-888-373-6767
Independently Independently
Industrial Inputs/ Controlled Max. Safety Industrial Inputs/ Controlled Max. Safety
Model* Description Ethernet Convertible Safe Outputs Output Rating Model* Description Ethernet Convertible Safe Outputs Output Rating
XS26-2d XS4so
XS26-2de
Base Safety
0.5A PNP 0.5A PNP
Controller ✓ 26/8 2
@24 V DC
Output – 2
@24 V DC
with LCD Module

XS26-2 XS1ro
XS26-2e
Safety
Base 0.5A PNP Relay 6A; 2 NO,
Controller
✓ 26/8 2
@24 V DC Output
– 1
1 NC aux
Module

XS26-ISDd Base XS2ro


Controller Safety
0.5A PNP Relay 6A; 2 NO,
✓ 26/8 2 – 2
@24 V DC Output 1 NC aux
Module

XSeCAT SC26-2d
SC26-2de
EtherCAT
Expansion EtherCAT – – – Base
0.5A PNP
Module Controller ✓ 26/8 2
@24 V DC
with LCD

XS8si
Safety SC26-2
Input 8/2 – – SC26-2e
Module
Base 0.5A PNP
Controller
✓ 26/8 2
@24 V DC
XS16si
Safety
Input 16/4 – – SC10-2roe
Module Base
Controller
✓ 10/4 2 6A; 3 NO
XS2so
Safety
0.75A PNP
Output – 1
@24 V DC
Module
*Models operate at 24 V DC +/- 20%.

Specifications
45 mm
45 mm 22.5 mm 22.5 mm

110 mm 115 mm

128 mm 100 mm

Accessories

Additional accessories are available at


bannerengineering.com

SC-USB2 SC-XM3 SC-XMP2 Start using the free software today. Go to


USB Cable Memory Card SC-XM2/3 Configuration Tool bannerengineering.com/safetycontroller

Banner Engineering Corp.


9714 10th Avenue North • Minneapolis, MN 55441 • 1-888-373-6767 • www.bannerengineering.com

© 2023 Banner Engineering Corp. Minneapolis, MN USA  PN 174393 rev. H

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