SM 17
SM 17
Starter Overhaul
cardiagn.com
Replace
*1 Do not wipe off the special grease applied.
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cardiagn.com
2 of 11 1/19/2019 5:17 PM
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3. Armature - Remove
4. Terminal - Remove
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6. Moving Contact - Remove
Armature
1. Armature - Inspect
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cardiagn.com
3. Check the commutator diameter with a digital caliper or dial type caliper. If the diameter is below the service limit, replace the
armature.
Commutator Diameter
Standard (New): 28.0-28.1 mm (1.102-1.106 in)
Service Limit: 27.5 mm (1.083 in)
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If the commutator runout is within the service limit, check the commutator for carbon dust or brass chips between the
segments.
If the commutator runout is not within the service limit, replace the armature.
Commutator Runout
Standard (New): 0.02 mm (0.0008 in) max.
Service Limit: 0.05 mm (0.0020 in)
cardiagn.com
5. Use a digital caliper or dial type caliper to check the mica depth (A). If the mica depth is below the service limit, replace the
armature.
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cardiagn.com
8. Use an ohmmeter to check for continuity between the
commutator (A) and the armature coil core (B), and
between the commutator and the armature shaft (C). If
there is continuity, replace the armature.
Brush Holder
1. Brush Holder Assembly - Inspect
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1. Check for continuity between the (+) brushes (A) and the (-)
brushes (B). If there is continuity, replace the brush holder
assembly.
2. Measure the brush length. If it is shorter than the service limit, replace the brush holder assembly.
Brush Length
Standard (New): 11.1-11.5 mm (0.437-0.453 in)
Service Limit: 4.3 mm (0.169 in)
cardiagn.com
Planetary Gear Assembly
1. Planetary Gear - Inspect
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1. Check the planetary gears (A), the gear shaft (B), and the
internal ring gear (C). Replace them if they are worn or
damaged.
cardiagn.com
1. Overrunning Clutch - Inspect
1. Hold the drive gear (A), turn the gear shaft (B)
counterclockwise. Check that the drive gear comes out to
the other end. If the drive gear does not move smoothly,
replace the gear cover set.
2. Hold the drive gear, turn the gear shaft clockwise. The gear
shaft should turn freely. If the gear shaft does not turn
freely, replace the gear cover set.
8 of 11 1/19/2019 5:17 PM
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7. Terminal - Install
cardiagn.com
8. Armature - Install
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cardiagn.com
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Starter Overhaul
cardiagn.com
Replace
*1 Do not wipe off the special grease applied.
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cardiagn.com
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3. Armature - Remove
5. Terminal - Remove
cardiagn.com
6. Switch Cover - Remove
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cardiagn.com
4 of 12 1/19/2019 5:18 PM
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cardiagn.com
8. Push Nut - Install
10.Terminal - Install
12.Armature - Install
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cardiagn.com
15.End Cover - Install
Armature
1. Armature - Inspect
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3. Check the commutator diameter with a digital caliper or dial type caliper. If the diameter is below the service limit, replace the
armature.
Commutator Diameter
cardiagn.com
Standard (New): 28.0-28.1 mm (1.102-1.106 in)
Service Limit: 27.5 mm (1.083 in)
If the commutator runout is within the service limit, check the commutator for carbon dust or brass chips between the
segments.
If the commutator runout is not within the service limit, replace the armature.
Commutator Runout
Standard (New): 0.02 mm (0.0008 in) max.
Service Limit: 0.05 mm (0.0020 in)
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5. Use a digital caliper or dial type caliper to check the mica depth (A). If the mica depth is below the service limit, replace the
armature.
cardiagn.com
Service Limit: 0.15 mm (0.0059 in)
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cardiagn.com
Brush Holder
1. Brush Holder Assembly - Inspect
1. Check for continuity between the (+) brushes (A) and the (-)
brushes (B). If there is continuity, replace the brush holder
assembly.
2. Measure the brush length. If it is shorter than the service limit, replace the brush holder assembly.
10 of 12 1/19/2019 5:18 PM
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Brush Length
Standard (New): 11.1-11.5 mm (0.437-0.453 in)
Service Limit: 4.3 mm (0.169 in)
cardiagn.com
1. Check the planetary gears (A), the gear shaft (B), and the
internal ring gear (C). Replace them if they are worn or
damaged.
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1. Hold the drive gear (A), turn the gear shaft (B)
counterclockwise. Check that the drive gear comes out to
the other end. If the drive gear does not move smoothly,
replace the gear cover set.
2. Hold the drive gear, turn the gear shaft clockwise. The gear
shaft should turn freely. If the gear shaft does not turn
freely, replace the gear cover set.
cardiagn.com
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Starter Overhaul
cardiagn.com
Replace
*1 Do not wipe off the special grease applied.
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cardiagn.com
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3. Armature - Remove
4. Terminal - Remove
cardiagn.com
6. Moving Contact - Remove
Armature
1. Armature - Inspect
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cardiagn.com
3. Check the commutator diameter with a digital caliper or dial type caliper. If the diameter is below the service limit, replace the
armature.
Commutator Diameter
Standard (New): 28.0-28.1 mm (1.102-1.106 in)
Service Limit: 27.5 mm (1.083 in)
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Commutator Runout
Standard (New): 0.02 mm (0.0008 in) max.
Service Limit: 0.05 mm (0.0020 in)
5. Use a digital caliper or dial type caliper to check the mica depth (A). If the mica depth is below the service limit, replace the
armature.
cardiagn.com
Service Limit: 0.15 mm (0.0059 in)
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cardiagn.com
Brush Holder
1. Brush Holder Assembly - Inspect
1. Check for continuity between the (+) brushes (A) and the (-)
brushes (B). If there is continuity, replace the brush holder
assembly.
2. Measure the brush length. If it is shorter than the service limit, replace the brush holder assembly.
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Brush Length
Standard (New): 11.1-11.5 mm (0.437-0.453 in)
Service Limit: 4.3 mm (0.169 in)
cardiagn.com
1. Check the planetary gears (A), the gear shaft (B), and the
internal ring gear (C). Replace them if they are worn or
damaged.
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1. Hold the drive gear (A), turn the gear shaft (B)
counterclockwise. Check that the drive gear comes out to
the other end. If the drive gear does not move smoothly,
replace the gear cover set.
2. Hold the drive gear, turn the gear shaft clockwise. The gear
shaft should turn freely. If the gear shaft does not turn
freely, replace the gear cover set.
cardiagn.com
NOTE: Where icon is shown, click for further information.
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7. Terminal - Install
cardiagn.com
8. Armature - Install
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In order to prevent damage of the starter, crank the starter according to the cycle shown in the table below.
cardiagn.com
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In order to prevent damage of the starter, crank the starter according to the cycle shown in the table below.
cardiagn.com
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5. Positive Starter Cable and Connector (S Terminal) - Disconnect
6. Starter - Remove
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cardiagn.com
7. All Removed Parts - Install
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properly.
Specification
Electric Current: 80 A or less
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Detailed information, notes, and precautions
Torque: N·m (kgf·m, lbf·ft)
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cardiagn.com
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Make sure the crimped side of the ring terminal faces away
from the starter when you connect the positive starter cable.
4. Starter - Remove
cardiagn.com
1. Starter Performance - Test
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Specification
Electric Current: 80 A or less
cardiagn.com
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2. Disconnect the positive starter cable (B) and the connector
(C).
5. Starter - Remove
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cardiagn.com
6. All Removed Parts - Install
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properly.
Specification
Electric Current: 80 A or less
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NOTE:
cardiagn.com
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Air temperature must be between 59-100 °F (15-38 °C) during this procedure.
After the inspection, you must reset the PCM. Otherwise, the PCM will continue to stop
the fuel injectors from operating.
The 12 volt battery must be in good condition and fully charged.
1. PGM-FI, CVT, and Keyless Access system DTC check:
‐2. Check for PGM-FI, CVT, and Keyless Access system DTCs with the HDS. If you fail to
enter the SYSTEM SELECTION MENU with the HDS, go to the keyless access system
symptom troubleshooting "Cannot select ON mode with keyless access and with the
keyless remote touching the engine start/stop switch".
PGM-FI system
DTC Description Confirmed Pending
DTC DTC
CVT system
DTC Description Confirmed Pending Freeze
DTC DTC Frame
cardiagn.com
Keyless Access system
DTC Description DTC
NO Go to step 2.
‐1. Select All INJECTORS STOP in the PGM-FI INSPECTION menu with the HDS.
‐2. With the transmission in neutral (M/T), P or N position/mode (CVT), and with the clutch
pedal (M/T) or brake pedal (CVT) pressed, turn the vehicle to the START mode to crank
the engine.
YES Do the PCM reset in the PGM-FI mode menu to cancel All INJECTORS STOP
with the HDS.■
NO Go to step 3.
‐2. Check the 12 volt battery condition. Check the electrical connections at the 12 volt
battery, the 12 volt battery negative cable to the body, the engine ground cables, and
the starter for looseness and corrosion. Then try starting the engine again.
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Starter cranks normally Repairing the loose connection corrected the problem.
Do the PCM reset in the PGM-FI mode menu to cancel
All INJECTORS STOP with the HDS.■
Starter does not crank engine at all If the starter does not crank the engine at all, go to
step 4.
Starter cranks abnormally If the starter cranks the engine erratically or too slowly,
go to step 5.
Starter overruns If the starter does not disengage from the flywheel ring
gear (M/T) or the torque converter ring gear (CVT)
when you release the button or the key, replace the
starter, or remove and disassemble it, and check for
the following:■
Dirty drive gear or damaged overrunning clutch
Damaged flywheel ring gear (M/T) or torque
converter ring gear (CVT)
4. Determine possible failure area (starter, others):
cardiagn.com
‐3. Connect terminals A and B with a jumper wire.
Terminal A Starter S terminal 1P connector (male terminal) No. 1:
Terminal B 12 volt battery positive terminal:
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YES (without keyless access system) Check the following items in the order listed until you
find the problem in the circuit:■
Check the ignition switch.
Check the relay circuit board.
Blown No. A2-2 fuse.
Check for an open or short in the wire between
the 12 volt battery and the starter.
L15BA engine:
- Check the brake pedal position switch.
- Blown No. A1-7 fuse, No. A3-5 fuse, and No.
A8 fuse.
- Blown No. B21 fuse and No. B30 fuse.
- Check for an open or short in the wire and
connectors between the No. A3-5 fuse and
the relay circuit board.
- Check for an open or short in the wire and
connectors between the No. A8 fuse, the
brake pedal position switch, the body control
module, and the PCM.
- Check for an open or short in the wire and
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connectors between No. B21 fuse and the
relay circuit board.
- Check for an open or short in the wire and
connectors between No. B21 fuse, the brake
pedal position switch, and the PCM.
- Check for an open or short in the wire and
connectors between the No. B30 fuse and the
PCM (STS line).
- Check for an open or short in the wire and
connectors between the relay circuit board
and the starter.
- Check for an open or short in the wire and
connectors between the relay circuit board
and PCM.
K20C2 engine:
- Check for an open or short in the wire and
connectors between the No. A2-2 fuse, the
ignition switch, the relay circuit board, and the
starter.
M/T:
- Check for faulty clutch pedal position switch
A.
- Check for an open or short in the wire and
connectors between the PCM, clutch pedal
position switch A, and ground (G302) (L15BA
engine).
- Check for an open or short in the wire and
connectors between the relay circuit board,
clutch pedal position switch A, and ground
(G305) (K20C2 engine).
CVT:
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(K20C2 engine).
- Check for an open or short in the wire and
connectors between the No. B21 fuse, the
brake pedal position switch, and the PCM
(K20C2 engine).
YES (with keyless access system) Check the following items in the order listed until you
find the problem in the circuit:■
Check the engine start/stop switch.
Check the brake pedal position switch.
Check the relay circuit board.
Blown No. A1-7 fuse, No. A2-2 fuse, No. A2-4
fuse, No. A3-5 fuse, No. A8 fuse (L15BA
engine/L15BY engine), No. A9 fuse (L15B7
engine/K20C2 engine), and No. A18 fuse.
Blown No. B21 fuse and No. B30 fuse.
Check for an open or short in the wire between
the 12 volt battery and the starter.
Check for an open or short in the wire and
connectors between the No. A2-2 fuse, the
IG1A relay circuit, and the body control module.
Check for an open or short in the wire and
connectors between the No. A3-5 fuse and the
relay circuit board.
Check for an open or short in the wire and
connectors between the No. A8 fuse (L15BA
engine/L15BY engine), No. A9 fuse (L15B7
engine/K20C2 engine), the brake pedal position
switch, the body control module, and the PCM.
Check for an open or short in the wire and
connectors between No. B21 fuse and the relay
circuit board.
Check for an open or short in the wire and
connectors between No. B21 fuse, the brake
pedal position switch, and the PCM.
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CVT:
- Check the transmission range switch.
- Check for an open or short in the wire and
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connectors between the transmission range
switch and the TCM.
- Check for an open or short in the wire and
connectors between the TCM, the body
control module, and the transmission range
switch.
- Check for an open or short in the wire and
connectors between the transmission range
switch and ground (G201).
NO Check for an open or short in the wire and
connectors between the 12 volt battery and the
starter. Replace the starter, or remove and
disassemble it, as necessary.■
5. Starter test:
‐2. Do the STARTING TEST, check the cranking voltage and the current draw from the
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Are the cranking voltage and the current draw within the service limits?
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YES Remove the starter, and inspect its drive gear and the flywheel ring gear (M/T) or
the torque converter ring gear (CVT) for damage. Replace any damaged parts.■
NO Replace the starter or remove and disassemble it, and check for these problems:■
Excessive drag in the engine
Drag in the starter armature
Shorted armature winding
Open circuit in the starter armature commutator segments
Excessively worn starter brushes
Open circuit in the starter brushes
Dirty or damaged helical splines or drive gear
Faulty overrunning clutch
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‐2. Check for PGM-FI and Keyless Access system DTCs with the HDS. If you fail to enter
the SYSTEM SELECTION MENU with the HDS, go to the keyless access system
symptom troubleshooting "Cannot select ON mode with keyless access and with the
keyless remote touching the engine start/stop switch".
PGM-FI system
DTC Description Confirmed Pending
DTC DTC
NO Go to step 2.
‐1. Select ALL INJECTORS STOP in the PGM-FI INSPECTION menu with the HDS.
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‐2. With the transmission in neutral and with the clutch pedal pressed, turn the vehicle to
the START mode to crank the engine.
YES Do the PCM reset in the PGM-FI mode menu to cancel ALL INJECTORS STOP
with the HDS.■
NO Go to step 3.
‐2. Check the 12 volt battery condition. Check the electrical connections at the 12 volt
battery, the 12 volt battery negative cable to the body, the engine ground cables, and
the starter for looseness and corrosion. Then try starting the engine again.
Starter cranks normally Check for loose connection and repair as needed. Do
the PCM reset in the PGM-FI mode menu to cancel
ALL INJECTORS STOP with the HDS.■
Starter does not crank engine at all If the starter does not crank the engine at all, go to
step 4.
Starter cranks abnormally If the starter cranks the engine erratically or too slowly,
go to step 5.
Starter overruns If the starter does not disengage from the flywheel ring
gear when you release the button, replace the starter,
or remove and disassemble it, and check for the
following.■
Dirty drive gear or damaged overrunning clutch
Damaged flywheel ring gear
4. Determine possible failure area (starter, others):
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Did the starter crank the engine?
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YES Check the following items in the order listed until you find the problem in the
circuit:■
Check the engine start/stop switch.
Check the brake pedal position switch.
Check the relay circuit board.
Blown No. A1-7 (125 A) fuse, No. A2-2 (30 A) fuse, No. A2-4 (60 A) fuse, No.
A3-5 (30 A) fuse, No. A8 (10 A) fuse, and No. A18 (10 A) fuse in the
under-hood fuse/relay box.
Blown No. B21 (10 A) fuse and No. B30 (10 A) fuse in the under-dash
fuse/relay box.
Check for an open or short in the wire between the 12 volt battery and the
starter.
Check for an open or short in the wire and connectors between the No. A2-2
(30 A) fuse, the IG1A relay circuit, and the body control module.
Check for an open or short in the wire and connectors between the No. A3-5
(30 A) fuse and the relay circuit board.
Check for an open or short in the wire and connectors between the No. A8
(10 A) fuse, the brake pedal position switch, the body control module, and the
PCM.
Check for an open or short in the wire and connectors between No. B21 (10
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A) fuse and the relay circuit board.
Check for an open or short in the wire and connectors between No. B21 (10
A) fuse, the brake pedal position switch, and the PCM.
Check for an open or short in the wire and connectors between the relay
circuit board and the starter.
Check for an open or short in the wire and connectors between the relay
circuit board and PCM.
Check for an open or short in the wire and connectors between the body
control module and the PCM (STS line).
Check for faulty clutch pedal position switch A.
Check for an open or short in the wire and connectors between the PCM, the
body control module, clutch pedal position switch A, and ground (G302).
NO Check for an open or short in the wire and connectors between the 12 volt battery
and the starter. Replace the starter, or remove and disassemble it, as necessary.■
5. Starter test:
‐1. Connect the alternator, regulator, battery, and starter tester to the 12 volt battery.
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‐2. Do the STARTING TEST, check the cranking voltage and the current draw from the
following service limit table.
Voltage (V) Current (A)
8.5 or more 380 or less
Are the cranking voltage and the current draw within the service limits?
YES Remove the starter, and inspect its pinion gear and the flywheel ring gear for
damage. Replace any damaged parts.■
NO Replace the starter or remove and disassemble it, and check for these problems:■
Excessive drag in the engine
Drag in the starter armature
Shorted armature winding
Open circuit in the starter armature commutator segments
Excessively worn starter brushes
Open circuit in the starter brushes
Dirty or damaged helical splines or drive gear
Faulty overrunning clutch
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K20C2 engine
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5. Check for a plugged fuel filter.
6. Check the throttle body.
7. Check for low engine compression.
8. Check the camshaft timing.
9. Do the PCM reset in the PGM-FI System to cancel
ALL INJECTORS STOP with the HDS.
Engine is hard to start Do the symptom troubleshooting for engine will not start, Weak or fouled spark
engine starts but stalls immediately, or engine is hard to plugs
start.
Engine cranks slowly 1. Check for loose 12 volt battery terminals or
connections.
2. Test the 12 volt battery for a low state of charge.
3. Check the starter for binding.
4. Check for excessive drag in the engine.
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