COP-05 ALC Panel

Hardware Module Description

Kongsberg Maritime Part no.603526

300977/B
October 2006
Document history

Document number: 300977

Rev. A June 2006 First version.
Rev. B October 2006 Minor corrections.

Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No
part of this document may be copied or reproduced in any form or by any means, and the information
contained within it is not to be communicated to a third party, without the prior written consent of
Kongsberg Maritime AS.
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.

Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: [email protected]

Kongsberg Maritime AS
P.O.Box 483 Telephone: +47 32 28 50 00
N-3601 Kongsberg, Telefax: +47 32 28 50 10
Norway Service: +47 815 35 355
www.kongsberg.com
 Hardware Module Description

Table of contents
Glossary....................................................................................................................4
1 OVERVIEW........................................................................ 5
2 FUNCTION ........................................................................ 6
2.1 Power supply ............................................................................................................6
2.1.1 Voltage monitoring ....................................................................................... 7
2.2 Data communication.................................................................................................7
2.2.1 Address switch ............................................................................................. 7
2.2.2 COM LED ................................................................................................... 8
2.3 PANEL group lamps.................................................................................................8
2.4 COMMAND group buttons and lamps ....................................................................8
2.5 ALARM group buttons and lamps ...........................................................................8
2.6 Backlight ..................................................................................................................9
2.7 Buzzer.......................................................................................................................9
2.8 Temperature sensor...................................................................................................9
3 TECHNICAL SPECIFICATIONS ......................................... 10
4 CONFIGURATION ............................................................ 11
4.1 X3 - USB connector ............................................................................................... 11
5 INSTALLATION ............................................................... 13
5.1 Mechanical preparation before installation ............................................................13
5.2 Electrical installation ..............................................................................................13
6 REPLACEMENT ................................................................ 14
7 ATTACHMENT .................................................................. 15

300977/B 3
COP-05 ALC Panel

Glossary
CPLD Complex Programmable Logic Device
DI Digital Input
DO Digital Output
ESD Electrostatic Discharge
GND Ground
IE Instrumentation Earth
IO Input/Output
LED Light Emitting Diode
PE Protective Earth
PWM Pulse Width Modulation
USB Universal Serial Bus

4 300977/B
 Overview

1 OVERVIEW
The COP-05 ALC Panel is used for Command Control and
Alarm Control by pushing dedicated buttons, and it displays and
sounds system status by its status lamps and buzzers.
The light intensity of the backlights and the status lamps can be
dimmed from the operator station the panel is a part of.
The COP-05 ALC Panel is powered and communicates through a
single USB cable.
The COP-05 ALC Panel contains the following controls and
indicators:
• Three status lamps (POWER, FAULT and ALARM)
• Three command buttons (TAKE, GIVE and STATUS)
• Three alarm buttons (ACK, “Silence" and ALARM VIEW)

300977/B 5
COP-05 ALC Panel

2 FUNCTION
Figure 1 NA1148 controller function diagram

RS485
SyncLine

Status
PWM
LEDs
USB OS

Keyboard
matrix
8x3
CPLD
Microcontroller
KeyPad
PWM
PIC18F4550 EL backlight

Temp
Sensor
3 Dig. Pot.

Hex SW

Oscilator Buzzer
and
Charging
Circuit

Super
(Vis1231) Capacitor

The COP-05 ALC Panel is a status and command panel module

used in a larger operator station panel. It provides buttons and
lamps for command control, and buttons, lamps and buzzers for
handling alarms.
The COP-05 ALC Panel is built around a micro controller
handling mainly the communication via USB and a CPLD
handling mainly I/O for keyboard buttons and lamps.
The COP-05 ALC Panel electronics part is encapsulated to resist
ESD and dust.
See Figure 1 for block/function diagram of the COP-05 ALC
Panel.

2.1 Power supply

The COP-05 ALC Panel accepts 5 Vdc as supply voltage. Power
is provided via the USB.

6 300977/B
 Function

2.1.1 Voltage monitoring

VCC (5 Vdc) and 3.3 Vdc are monitored as analog signals to
discover any change over time (trending) or if being outside
defined limits.

2.2 Data communication

The panel module communicates with a controller computer
through a single USB. The controller computer is the master and
polls the panel module at given time intervals.
The panel module software can for service purposes be reloaded
with parameter values and program software via the USB using
a local Boot Loader program (see Table Address switch values
and functions on page 7).

2.2.1 Address switch

The panel has a fixed address part that is panel-type specific. In
addition the panel is provided with a hexadecimal switch, which
defines the lower part of the address for the panel. Allowed
addresses are 0 to F. Address value 0 (default) is used when only
one of this panel type is used or for the first one if more panels of
the same type are used. The second panel of this type will then
have the address value 1 etc.
The Table Address switch values and functions on page 7 defines
the hexadecimal-switch values and corresponding functions.

Table 1 Address switch values and functions

Value Function
0 Default Product ID (First panel of this type)
1 Sub-panel 1 Product ID (Second panel of this type)
2 Sub-panel 2 Product ID (Third panel of this type)
3 Sub-panel 3 Product ID (Fourth panel of this type)
4 Sub-panel 4 Product ID (Fifth panel of this type)
5 Sub-panel 5 Product ID (Sixth panel of this type)
6 Sub-panel 6 Product ID (Seventh panel of this type)
7 Sub-panel 7 Product ID (Eight panel of this type)
8 No function
9 No function
A No function
B No function
C No function
D No function

300977/B 7
COP-05 ALC Panel

Table 1 Address switch values and functions (cont’d.)

E For development and manufacturer use only (Loads fixed Product ID

via Boot Loader to regain communication contact)
F For service use only (Reloads software via Boot Loader)

2.2.2 COM LED

A LED is located on the rear side of the panel and is blinking
green as long as the communication on the USB is OK.

2.3 PANEL group lamps

The PANEL group comprises two lamps.
• POWER
The lamp is lit green when power is OK.
• FAULT
The lamp is lit red when lost contact with the computer, else it
is off.

2.4 COMMAND group buttons and lamps

The COMMAND group comprises two buttons with lamps and
one button without lamp.
• TAKE
This button needs a double-press for activation. This means
that it must be pressed twice within a limited period of time to
be activated.
When the button is activated it provides a signal to the
computer. The lamp is lit green when button has been
activated.
• GIVE
The button, when activated, provides a signal to the computer.
The lamp is lit green when button has been activated.
• STATUS
The button, when activated, provides a signal to the computer.

2.5 ALARM group buttons and lamps

The ALARM group comprises one lamp, three buttons without
lamp.
• ALARM
The lamp is blinking red when an alarm has been detected.
The lamp is steadily lit when the ACK button has been pressed
and the alarm is still active.

8 300977/B
 Function

• ACK
The button, when activated, provides a signal to the computer.
• “SILENCE"
(CD090109)
The button, when pressed, silences the buzzer locally and
provides a signal to the computer.
• ALARM VIEW
The button, when activated, provides a signal to the computer.

2.6 Backlight
The backlight is integrated in the panel film and has yellow
colour. The backlight intensity can be adjusted from the computer
via USB and is implemented locally using PWM.

2.7 Buzzer
There are three buzzers. All are controlled by the local controller.
On of them is, in addition, controlled directly by power. If power
is lost, an alarm sounds for at least 60 seconds. The sound
intensity is controlled by the number of buzzers activated, and the
intensity setting can be configured. The sounder can be silenced
both when power is lost and by the local controller.

2.8 Temperature sensor

A temperature sensor is provided within the module to monitor
the operation temperature. If the temperature rises above a
specified and configured limit, a system alarm is given.

300977/B 9
COP-05 ALC Panel

3 TECHNICAL SPECIFICATIONS
Table 2 Technical specifications

Power specifications
Input voltage 5 Vdc
Power consumtion 1.3 W nom, 2.5 W maximum
Current consumtion 260 mA nom, 500 mA maximum
Connections
USB (X3) USB B-type connector
USB interface
Standard USB ver 2.0
Data transfer rate 12 Mbit/s
Mechanical specification
Size (WxHxD) 96 x 76 x 35 mm
Weight 0.25 kg
IP IP22
Environmental requirements
Operating temperature -15 - +55 °C
Storage temperature -25 - +70 °C
Refer to Kongsberg Maritime Environmental Specification, reg. no.: 848-161011
Life cycle specifications
MTBF not yet available

10 300977/B
 Configuration

4 CONFIGURATION
The illustration below shows the front layout of the COP-05
ALC Panel.

Figure 2 Front layout of the COP-05 ALC Panel

Alarm Lamps
Button
Lamps

Buttons
(CD3256)

The illustration below shows the location of the status LED,

hexadecimal switch and USB connector on the rear of the
COP-05 ALC Panel.

Figure 3 Rear layout of the COP-05 ALC Panel

Status
Lamp
Strain Relief
USB Cable

USB
Connector

Hexadecimal
Switch (CD3257)

4.1 X3 - USB connector

The connector is a USB type B. The USB cable can be strapped
to a provided strain relief (see Figure 3).

Table 3 X3 - USB connector terminal allocation

Pin no. Name Function

1 VBUS Power supply, positive terminal
2 D- Data signal, negative terminal
3 D+ Data signal, positive terminal

300977/B 11
COP-05 ALC Panel

Table 3 X3 - USB connector terminal allocation (cont’d.)

4 GND Power supply, ground reference

Shell Shield Cable shield

12 300977/B
 Installation

5 INSTALLATION

5.1 Mechanical preparation before installation

1 Make a cut-out in the panel plate according to dimensions
shown in drawing HA464010 located in Attachment 1.
2 Attach bolts to the panel plate on its rear side for the four
fixing nuts of the COP-05 ALC Panel.

5.2 Electrical installation

1 Set correct USB address for the module on the hexadecimal
switch.
2 Place the COP-05 ALC Panel in its position and fasten the
four bolts attaching the COP-05 ALC Panel to the panel
plate.
3 Connect the USB cable to the X3 connector.
4 Strap the cable to the strain relief.
5 Provided the corresponding operator station (computer and
monitor) is up and running, verify that the COP-05 ALC
Panel is functioning OK.

300977/B 13
COP-05 ALC Panel

6 REPLACEMENT
1 Remove bolts that fixes the panel plate to its console body.
2 Place the panel plate in a position you can gain access on
both sides.
3 Unstrap the USB cable from the strain relief and remove the
USB cable plug from the COP-05 ALC Panel.
4 Release the four nuts attaching the COP-05 ALC Panel to
the panel plate.
5 Lift the COP-05 ALC Panel out of the panel plate.
6 Label the old panel with its error symptoms and put it aside.
7 Set the correct USB address for the new module on its
hexadecimal switch.
8 Place the COP-05 ALC Panel in its position and fasten the
four nuts attaching the COP-05 ALC Panel to the panel plate.
9 Connect the USB cable plug to the X3 connector.
10 Strap the USB cable to the strain relief.
11 Provided the corresponding operator station (computer and
monitor) is up and running, verify that the COP-05 ALC
Panel is functioning OK.

14 300977/B
 Attachment

7 ATTACHMENT
HA464010/A
ALC PANEL, DIMENSIONS AND CUTOUT, STANDARD
MODULE DRAWING

300977/B 15
The copyright of this drawing and of all annexes which are entrusted to a person's care always remain the property of Kongsberg Maritime AS
They must not be copied or duplicated nor shown to or placed at the disposal of third persons without our written consent. ECO: AOE-011890 DOC.NO.: S-0653-E

A 1.PROD.ISSUE 05-10-28 BSK

ALC PANEL

DIMENSIONS AND CUTOUT

REF.
SCALE

DWG.NO.
FILENAME
PROJ.METH.
TRACED
DESIGNED

REPLACEMENT FOR

REV.

PAGE
CHECKED

APPROVED 2
APPROVED 1

REPLACED BY
 ©2006 Kongsberg Maritime

Kongsberg Maritime AS
P.O.Box 483 Telephone: +47 32 28 50 00
N-3601 Kongsberg, Telefax: +47 32 28 50 10
Norway Service: +47 815 35 355
www.kongsberg.com