K3HB-R: Model Number Structure
K3HB-R: Model Number Structure
K3HB-R CSM_K3HB-R_DS_E_8_1
1
K3HB-R
Specifications
■ Ratings
Supply voltage 100 to 240 VAC, 24 VAC/VDC, DeviceNet power supply: 24 VDC
Allowable power supply voltage 85% to 110% of the rated power supply voltage, DeviceNet power supply: 11 to 25 VDC
range
Power consumption 100 to 240 VAC: 18 VA max. (max. load)
(See note 1.) 24 VAC/DC: 11 VA/7 W max. (max. load)
Current consumption DeviceNet power supply: 50 mA max. (24 VDC)
Input No-voltage contact, voltage pulse, open collector
External power supply 12 VDC ±10%, 80 mA (models with external power supply only)
Event inputs Startup compen- NPN open collector or no-voltage contact signal
(See note 2.) sation timer input ON residual voltage: 2 V max.
Hold input ON current at 0 Ω: 4 mA max.
Max. applied voltage: 30 VDC max.
Reset input OFF leakage current: 0.1 mA max.
Bank input
Output ratings Relay output 250 VAC, 30 VDC, 5 A (resistive load)
(depends on Mechanical life expectancy: 5,000,000 operations, Electrical life expectancy: 100,000 operations
the model)
Transistor output Maximum load voltage: 24 VDC, Maximum load current: 50 mA, Leakage current: 100 µA max.
Linear output Linear output 0 to 20 mA DC, 4 to 20 mA DC:
Load: 500 Ω max, Resolution: Approx. 10,000, Output error: ±0.5% FS
Linear output 0 to 5 VDC, 1 to 5 VDC, 0 to 10 VDC:
Load: 5 kΩ max, Resolution: Approx. 10,000, Output error: ±0.5% FS
(1 V or less: ±0.15 V; no output for 0 V or less)
Display method Negative LCD (backlit LED) display
7-segment digital display (Character height: PV: 14.2 mm (green/red); SV: 4.9 mm (green))
Main functions Scaling function, measurement operation selection, averaging, output hysteresis, output OFF delay, output test,
teaching, display value selection, display color selection, key protection, bank selection, display refresh period, max-
imum/minimum hold, reset
Ambient operating temperature −10 to 55°C (with no icing or condensation)
Ambient operating humidity 25% to 85%
Storage temperature −25 to 65°C (with no icing or condensation)
Altitude 2,000 m max.
Accessories Watertight packing, 2 fixtures, terminal cover, unit stickers, instruction manual. DeviceNet models also include a De-
viceNet connector (Hirose HR31-5.08P-5SC(01)) and crimp terminals (Hirose HR31-SC-121) (See note 3.)
Note: 1. DC power supply models require a control power supply capacity of approximately 1 A per Unit when power is turned ON. Particular
attention is required when using two or more DC power supply models. The OMRON S8VS-series DC Power Supply Unit is
recommended.
2. PNP input types are also available.
3. For K3HB-series DeviceNet models, use only the DeviceNet Connector included with the product. The crimp terminals provided are for
Thin Cables.
2
K3HB-R
■ Characteristics
Display range −19,999 to 99,999
Measurement accuracy Functions F1, F6: ±0.006% rgd ±1 digit (for voltage pulse/open collector sensors)
(at 23±5°C) Functions F2 to F5: ±0.02% rgd ±1 digit (for voltage pulse/open collector sensors)
Measurement range Functions F1 to F6: 0.5 mHz to 50 kHz (for voltage pulse/open collector sensors)
Input signals Contact input (dry contact input) (30-Hz max. with ON/OFF pulse width of 15 ms min.)
No contact voltage pulse (50-KHz max. with ON/OFF pulse width of 9 µs min.; ON voltage: 4.5 to 30 V;
OFF voltage: −30 to 2 V; input impedance: 10 kΩ)
Open collector (50-KHz max. with ON/OFF pulse width of 9 µs min.)
Connectable sensors ON residual voltage: 3 V max.
OFF leakage current: 1.5 mA max.
Load current: Must have a switching capacity of 20 mA or higher.
Must be able to properly switch load currents of 5 mA or less.
Comparative output response Functions F1 to F6: 100 ms max. (time until the comparative output is made when there is a forced sudden
time (transistor output) change in the input signal from 15% to 95% or 95% to 15%.)
Linear output response time Functions F1 to F6: 110 ms max. (time until the final analog output value is reached when there is a forced
sudden change in the input signal from 15% to 95% or 95% to 15%.)
Insulation resistance 20 MΩ min. (at 500 VDC)
Dielectric strength 2,300 VAC for 1 min between external terminals and case
Noise immunity 100 to 240 VAC models:
±1,500 V at power supply terminals in normal or common mode
(waveform with 1-ns rising edge and pulse width of 1 µs/100 ns)
24 VAC/VDC models:
±1,500 V at power supply terminals in normal or common mode
(waveform with 1-ns rising edge and pulse width of 1 µs/100 ns)
Vibration resistance Frequency: 10 to 55 Hz; Acceleration: 50 m/s2, 10 sweeps of 5 min each in X, Y, and Z directions
Shock resistance 150 m/s2 (100 m/s2 for relay outputs) 3 times each in 3 axes, 6 directions
Weight Approx. 300 g (Base Unit only)
Degree of Front panel Conforms to NEMA 4X for indoor use (equivalent to IP66)
protection Rear case IP20
Terminals IP00 + finger protection (VDE0106/100)
Memory protection EEPROM (non-volatile memory)
Number of rewrites: 100,000
Applicable standards UL61010-1, CSA C22.2 No. 1010.1 (evaluated by UL)
EN61010-1 (IEC61010-1): Pollution degree 2/Overvoltage category II
EN61326: 1997, A1: 1998, A2: 2001
EMC EMI: EN61326 industrial applications
Electromagnetic radiation interference
CISPR 11 Group 1, Class A
Terminal interference voltage
CISPR 11 Group 1, Class A
EMS: EN61326 industrial applications
Electrostatic Discharge Immunity
EN61000-4-2: 4 kV (contact), 8 kV (in air)
Radiated Electromagnetic Field Immunity
EN61000-4-3: 10 V/m 1 kHz sine wave amplitude modulation (80 MHz to 1 GHz, 1.4 to 2 GHz)
Electrical Fast Transient/Burst Noise Immunity
EN61000-4-4: 2 kV (power line), 1 kV (I/O signal line)
Surge Immunity
EN61000-4-5: 1 kV with line (power line), 2 kV with ground (power line)
Conducted Disturbance Immunity
EN61000-4-6: 3 V (0.15 to 80 MHz)
Power Frequency Magnetic Immunity
EN61000-4-8: 30 A/m (50 Hz) continuous time
Voltage Dips and Interruptions Immunity
EN61000-4-11: 0.5 cycle, 0°/180°, 100% (rated voltage)
3
K3HB-R
Operation
■ Functions (Operating Modes)
F1 to F6
Functions F1 to F6 provide rpm/circumferential speed and other calculation displays by measuring continuous pulses (frequencies).
Example
Length of
processing stage F1: Displays rotation (rpm) or circumferential speed for one input.
F2 to F5: Displays the calculation result for two rotation (rpm) speeds.
F6: Displays the passing time calculated from the circumferential speed and the length
of the processing stage for one input.
The basic principle used by the Digital Indicator to calculate the rotation speed (rpm) display is
to count the ON/OFF time (T) for input sensor or other device inputs using the internal system
Function name Function No. clock, and then automatically calculate the frequency. This frequency (f) is multiplied by 60 and
displayed as the rotation (rpm) speed.
Rpm/circumferential f1
speed
Absolute ratio f2 1
Input sensor or other input pulse ON/OFF time (T) = Frequency (f) =
T T
Error ratio f3
Rotational difference f4 • Rotation speed (rpm) = f × 60
• Circumferential speed = Roll circumference × Rotation speed (rpm)
Flow rate ratio f5
• Passing time= Length of processing stage
Passing time f6 Circumferential speed
These calculations are automatically made internally and displayed whenever any input pulse
is received.
PASS
LL
Warning
4
K3HB-R
Function Operation Operation image (application)
F3 Multiplies the error between input A and input B Measuring the line speed error ratio between two conveyors
Error ratio
( B −1) by 100 and displays the ratio as a percentage
A
(%).
Display unit: % Communications
output
To computer
(remote monitoring)
F4 Displays the difference between input A and input B Measuring the rotation (rpm)/circumferential speed error (absolute error)
Rotational (B − A) as the rotation (rpm) speed error or between two conveyors
difference circumferential speed error.
HH
H
§ Display unit: ·
¨ rpm, rps, rph, ¸ PASS
¨ ¸
¨ Hz, kHz, mm/s, m/s ¸ L
¨ m/min, km/h ¸
© l/min, l/h, etc. ¹ LL
Warning
F5 Displays the flow rate ratio of B from inputs A and B Monitoring liquid mixture flow rate ratio
Flow rate
( B ) as a ratio (%).
ratio A+B
Display unit: % Linear output
Recording meter
F6 The passing time for the desired distance is displayed Displaying the passing time for a conveyor line
Passing by measuring the frequency of input A.
time Passing time (s) = 1/ƒa × α
ƒa: Input frequency (Hz)
Set the prescale value for the desired display unit using
the following table for reference.
Distance H
§ Display unit: ·
¨ ¸
Seconds (s), minutes (min), ¸
¨
¨ hours/minutes/seconds ([Link].s), ¸
¨ minutes/seconds/tenths of seconds ¸
© (min.s.1/10s), etc. ¹
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K3HB-R
■ What Is Prescaling? ■ What Is the Auto-zero Function?
To make calculations using the input pulse to display rotation (rpm) (Set this function before using the Digital Indicator.)
or circumferential speed, the number of pulses per rotation or the If a function f1 to f6 is set, the frequency can be force-set to zero if
length of the circumference must be multiplied by a certain there is no input pulse for a set period. This period is called the auto-
coefficient. This coefficient is called the prescale value. zero time. Set the auto-zero time to slightly longer than the longest
input pulse interval. (The display will not easily return to zero if the
auto-zero time is too long or left at the default setting.)
K3HB-R
Time Unit Settings
Proximity
sensor
Setting Meaning
Rotation speed (rpm) = f × 60 × a
scal Prescale value menu setting
f: Input pulse frequency (No. of pulses per second)
min Minute display
a: Prescale value
[Link] [Link] display
If there are 5 pulses per rotation, then
[Link].d [Link].d display (d = tenths of a second)
a = 1/5 (= 0.2 = 2 × 10-1)
and an accurate rotation speed (rpm) can be calculated. Note: Time unit can be set only when passing time (F6) is selected.
-1
The actual setting is X = 2.0000 (mantissa) and Y = 10 (exponent). Input Type Setting
NO: Voltage pulse high NC: Voltage pulse low
No-contact or 00 01
voltage pulse
input
Contact 10 11
6
K3HB-R
Common Specifications
■ Event Input Ratings
K3HB-R S-TMR, HOLD, RESET, BANK1, BANK2, BANK4
Contact ON: 1 kΩ max., OFF: 100 kΩ min.
No-contact ON residual voltage: 2 V max.
OFF leakage current: 0.1 mA max.
Load current: 4 mA max.
Maximum applied voltage: 30 VDC max.
■ Output Ratings
Contact Output Transistor Outputs
Item Resistive loads Inductive loads Maximum load voltage 24 VDC
(250 VAC, cosφ=1; (250 VAC, closed
30 VDC, L/R=0 ms) circuit, cosφ=0.4; Maximum load current 50 mA
30 VDC, L/R=7 ms)
Leakage current 100 µA max.
Rated load 5 A at 250 VAC 1 A at 250 VAC
5 A at 30 VDC 1 A at 30 VDC
Mechanical life 5,000,000 operations
expectancy
Electrical life 100,000 operations
expectancy
Linear Output
Item Outputs 0 to 20 mA 4 to 20 mA 0 to 5 V 1 to 5 V 0 to 10 V
Allowable load impedance 500 Ω max. 5 kΩ min.
Resolution Approx. 10,000
Output error ±0.5% FS ±0.5% FS
(±0.15 V for 1 V or less and no output for 0 V)
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K3HB-R
DeviceNet Communications
Communications protocol Conforms to DeviceNet
Supported Remote I/O Master-Slave connection (polling, bit-strobe, COS, cyclic)
communications communications
Conforms to DeviceNet communications standards.
I/O allocations Allocate any I/O data using the Configurator.
Allocate any data, such as DeviceNet-specific parameters and variable area for Digital Indicators.
Input area: 2 blocks, 60 words max.
Output area: 1 block, 29 words max.
(The first word in the area is always allocated for the Output Execution Enabled Flags.)
Message Explicit message communications
communications
CompoWay/F communications commands can be executed
(using explicit message communications)
Connection methods Combination of multi-drop and T-branch connections (for trunk and drop lines)
Baud rate DeviceNet: 500, 250, or 125 Kbps (automatic follow-up)
Communications media Special 5-wire cable (2 signal lines, 2 power supply lines, 1 shield line)
Communications distance
Baud rate Network length Drop line length Total drop line length
(max.) (max.) (max.)
500 Kbps 100 m max. 6 m max. 39 m max.
(100 m max.)
250 Kbps 100 m max. 6 m max. 78 m max.
(250 m max.)
125 Kbps 100 m max. 6 m max. 156 m max.
(500 m max.)
The values in parentheses are for Thick Cable.
Communications power supply 24-VDC DeviceNet power supply
Allowable voltage fluctuation range 11 to 25-VDC DeviceNet power supply
Current consumption 50 mA max. (24 VDC)
Maximum number of nodes 64 (DeviceNet Configurator is counted as one node when connected.)
Maximum number of slaves 63
Error control checks CRC errors
DeviceNet power supply Supplied from DeviceNet communications connector
8
K3HB-R
9
K3HB-R
Connections
■ External Connection Diagrams
Terminal Arrangements
Note: Refer to Internal Block Diagram on page 12 for information on isolation. A B C D E
A Operating Power Supply 1
2
100 to 240 VAC 3
24 VAC/VDC
4
5
A1
6
A2
Sensor power supply + PASS output C Relays, Transistors, BCD and DeviceNet
B1
PASS B2 Relay Outputs Relay Outputs Transistor Outputs DeviceNet Connector (Included)
<C1> <C2> <T1> <T2> <DRT>
B3
NPN PNP
N/C B4 C1 HH C1 HH C1
1 2 3 4 5
12 VDC B5 Sensor H C2 H C2 H C2
80 mA power
B6 supply C3 COM C3 PASS C3
<CPA> C4 L C4 L C4
1: V− (Power supply cable: Black)
Sensor power supply + linear output L C5 LL C5 LL C5 2: CAN L (Communications cable: Blue)
3: Shield
+ C6 COM C6 COM C6 4: CAN H (Communications cable: White)
0-5/1-5/ B1
N/C 5: V+ (Power supply cable: Red)
0-10 V Applicable Connector:
− B2 HR31-5.08P-5SC (01)
+ (HIROSE ELECTRIC CO., LTD.)
0-20/ B3 * Attach the provided crimp terminals.
N/C BCD (NPN Open Collector): <BCD>
4-20 mA
− B4 Applicable Connector (Sold separately)
+
12 VDC 12 VDC B5 Sensor K32-BCD (OMRON)
80 mA 80 mA power (HDR-E50MAG1 with 0.3-m cable)
− B6 supply
<L2A> <L1A>
B4
+
12 VDC B5 Sensor Contact Outputs Transistor Outputs
power
80 mA (NPN Open Collector)
B6 supply
−
5V
<A>
10
K3HB-R
E3, E6
D Event Inputs
• Use terminal pin D6 as the common terminal.
• Use NPN open collector or no-voltage contacts
Models with Terminal Blocks Models with Connectors
<2> <4> for event input.
<1> <3>
PNP types are also available.
1: N/C 2: S-TMR
1 2
N/C 3: HOLD 4: RESET 12 V
5: N/C 6: COM S-TMR: D2
S-TMR 7: BANK4 8: BANK2 HOLD: D3
9: BANK1 9 10 10: COM
HOLD RESET: D4 4.7 kΩ
• Applicable Connector (Sold separately)
RESET XG4M-1030 (OMRON)
• Special Cable (Sold separately)
N/C 3.9 kΩ
K32-DICN (OMRON)
COM (XG4M-1030 with 3-m cable)
D6
COM
Note: The BCD Output Cable has a D-sub plug. Cover: 17JE-37H-1A (manufactured by DDK); Connector: equivalent to 17JE-23370-02 (D1)
(manufactured by DDK)
11
K3HB-R
■ Derating Curve for Sensor Power Supply (Reference Values)
For 12V
140
Maximum current (mA)
1
120
100
80
60
40
20
0
−20 −10 0 10 20 30 40 50 60
Note: 1. The above values were obtained under test conditions with the standard mounting. The derating curve will vary with the mounting
conditions, so be sure to adjust accordingly.
2. Internal components may be deteriorated or damaged. Do not use the Digital Indicator outside of the derating range (i.e., do not use it in
the area labeled A, above).
EEPROM Indications
BCD
• Input circuit Drive Transistor
BCD I/O Drive
• Output circuit
• Transistor
circuit circuit output
output circuit
Micro-
computer
Digital input Waveform Drive
Event input X Relay output
circuit shaping circuit circuit
Drive Communi-
Sensor power
Filter circuit
cations Communications
supply driver
VO VDD VCOM
VO
Power supply circuit (isolated) DC-DC
Converter (isolated)
Power supply
12
K3HB-R
■ BCD Output Timing Chart
A REQUEST signal from a Programmable Controller or other external device is required to read BCD data.
The data is set in approximately 30 ms from the rising edge of the Measurement data is output every 64 ms while the REQUEST signal
REQUEST signal and the DATA VALID signal is output. remains ON.
When reading the data from a Programmable Controller, start
Note: If HOLD is executed when switching between data 1 and data
reading the data when the DATA VALID signal turns ON.
2, either data 1 or data 2 is output depending on the timing of
The DATA VALID signal will turn OFF 40 ms later, and the data will
the hold signal. The data will not go LOW.
turn OFF 16 ms after that.
• The K3HB BCD output model has an open collector output, so wired OR connection is possible
REQ. (1)
K3HB
(1)
Programmable
Controller REQ. (2)
K3HB
REQ. (3)
(2)
DATA (including POL and
OVER) and DATA VALID can
be used in a wired OR. DATA (1) (2) (3)
K3HB RUN, HH, H, PASS, L, and
(3) LL are always output, with or
without a REQUEST signal. DATA
Do not used a wired OR VALID
(See note.) (See note.) (See note.)
connect for these signals.
Note: Leave 20 ms min. between DATA VALID turning OFF and the REQUEST signal.
2.1 IN 2.1
3.2 IN 3.2
10° 10°
4.4
Internal circuit
IN 4.4
5.8 IN 5.8
IN To 101
To 102
Internal circuit
240 Ω 240 Ω
Refer to the following User's Manual for application precautions and other information required when using the Digital Indicator:
K3HB-R/P/C Digital Indicator User's Manual (Cat. No. N136)
The manual can be downloaded from the following site in PDF format: OMRON Industrial Web [Link]
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K3HB-R
■ Component Names and Functions
Max./Min. status indicator PV display
Turns ON when the maximum value or minimum Displays PVs, maximum values,
value is displayed in the RUN level. minimum values, parameter
names, and error names.
Comparative output
status indicators SV display
Display the status of comparative Displays SV and monitor values.
HH Max
outputs. H Min
P B
L
L
CMW HH H
LL Hold T LL L
14
K3HB-R
■ Dimensions
101.2 Terminal cover (included)
91
Character Size for Main Display (mm) Panel Cutout Dimensions
PV display SV display 120 min.
14.2 4.9
100
3.5
(112)
7.6
75 min.
92+0.8
0
12 45+0.6
0
1.3
95 *
2
96
Mounting Recommended Panel Thickness
1 to 8 mm.
Mount the product horizontally.
48 44.8
*DeviceNet models: 97 mm
Wiring
• Use the crimp terminals suitable for M3 screws shown below.
5.8 mm max.
5.8 mm max.
3. Insert the adapter into the grooves on the left and right sides of
the rear case and push until it reaches the panel and is fixed in
place.
Unit Stickers (included) Adaptor
• No unit stickers are attached to the Digital Indicator.
• Select the appropriate units from the unit sticker sheets provided.
30°
15
K3HB-R
Main Functions
■ Main Functions and Features
Measurement Input Compensation
Function func Auto-zero Times [Link], [Link]
The K3HB-R has the following six functions for receiving and The frequency is forced to zero if there is no pulse input for a set
displaying input pulses. period.
F1: Rotation (rpm)/circumferential speed
F2: Absolute ratio Key Operations
F3: Error ratio Teaching
F4: Rotational difference The present measurement value can be used as a scaling value.
F5: Flow rate ratio
F6: Passing time
Key Protection
The K3HB-P has the following six functions for receiving and Key protection restricts level or parameter changes using the keys to
displaying input pulses. prevent unintentional key operations and malfunctions.
F1: Passing speed
F2: Cycle
F3: Time difference
F4: Time band
F5: Measuring length
F6: Interval
The K3HB-C has the following three functions for receiving and
displaying input pulses.
F1: Individual inputs
F2: Phase differential inputs
F3: Pulse counting input
Filters
Average Processing avg-t, avg-n
Average processing of input signals with extreme changes or noise
smooths out the display and makes control stable.
16
K3HB-R
Outputs Display
Comparative Output Pattern out-p Display Value Selection disp
Standard, zone, and level comparative output patterns can be The display value can be set to the present value, the maximum
selected for comparative outputs. value, or the minimum value.
In the interest of product improvement, specifications are subject to change without notice.
17