Carrier 30XW-V Screw Chiller Overview
Carrier 30XW-V Screw Chiller Overview
Variable-speed water-cooled
screw chiller & heat pump
Cooling capacity: 567~1612kW
Heating capacity: 636~1862kW
Carrier is a leading global range of residential, commercial
provider of innovative HVAC, and industrial applications.
refrigeration, fire, security and
building automation technolo-
gies. Supported by the iconic
Carrier name, the company’s
portfolio includes industry-
leading brands such as Carrier,
Kidde, Edwards, LenelS2 and
Automated Logic. Carrier ’s
businesses enable modern life,
delivering efficiency, safety,
security, comfort, productivity
and sustainability across a wide
30 XW - V 200 - PT150D
Option
Operating Range
Cooling
Evaporator Minimum Maximum
Entering temperature at start-up - 35℃
Leaving temperature during operation 3.3℃ * 20℃
Entering/leaving temperature difference at full load 2.8℃ 11.1℃
Condenser Minimum Maximum
Entering temperature at start-up 13℃ -
Leaving temperature during operation 19℃ 50℃ **
Entering/leaving temperature difference at full load 2.8℃ 11.1℃
Note:
1.* If the leaving water temperature is below 3.3℃ , a frost protection solution must be used.
2. ** The maximum leaving temperature different for different model, please refer below operation envelop.
3. During storage and transport of the unit the minimum and maximum permissible temperatures are -20℃ and 58℃ . These temperatures should be taken into consideration for transport by
container.
30XW-V328/358/378/408/428/
30XW-V160/180/195/200/235 30XW-V308/338/368/306/326/356
458/376/406/426/456
Condenser leaving water temperature,℃
55 50 45
50 45 40
45
40
35
40
35
35 30
30
30
25
25
25
20
20 20
15 15 15
0 5 10 15 20 25 0 5 10 15 20 25 0 5 10 15 20 25
Evaporator leaving water temperature,℃ Evaporator leaving water temperature,℃ Evaporator leaving water temperature,℃
full load
min load
All data over 200Tons (50Hz) and all data (60Hz) in this catalogue is rated in accordance with AHRI
Standard 550/590 and 551/591as represented in the Packaged Chiller Builder
Selection Program (E-Cat)
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General Features
The AquaForce 30XW-V variable speed screw chillers are the premium solution for industrial and
commercial applications where installers, consultants and building owners require maximum quality
and optimal performances, especially at part load.They are designed to meet current and future
requirements in terms of energy efficiency, versatility and compactness.
The 30XW-V use the most reliable technologies available today:
· Exclusive inverter-driven screw compressors, an evolution of the proven traditional Carrier twin-rotor
screw compressor design.
· Advanced Carrier® SmartVuTM controller.
· Extremely efficient mechanically cleanable flooded evaporators.
· Environment stewardship refrigerant HFC-134a.
The 30XW-V range is split into two versions:
· 30XW-V for air conditioning and refrigeration applications.
· 30XW-V-PT150D/G for hot water and heating applications.
As standard, the unit can provide an evaporator leaving water temperature down to 3.3℃ , and when
operating as a heat pump, it can deliver up to 50℃ on the condenser side.
The 30XW-V was designed for high performance Part Load Efficiency(AHRI)
11.0
IPLV +30%
energy consumption. 8.0
Notes: *IPLV(Integrated Part-Load Value), a single number of part-load efficiency, it’s rated at 100%, 75%, 50%, and 25%
load relative to the full-load rating net refrigerating capacity at the standard rating AHRI conditions. Condenser EWT is
29.4℃ ,23.8℃ ,18.3℃ ,18.3℃ , respectively. Evaporator LWT is kept constant 6.7℃ .
NPLV(Non-Standard Part-Load Value), a single number of part-load efficiency referenced to conditions other than IPLV
conditions. At 100% load, the condenser EWT is user-defined, at 75% load, condenser EWT is vary linearly from the selected
EWT at 100% load to 18.3℃ at 50% load, and fixed at 18.3℃ for 50% to 0% load. Evaporator LWT at each load is user-defined too.
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Environmental Care
Stewardship refrigerant
· HFC-134a refrigerant with zero ozone depletion potential, has no expire date.
Leak-tight refrigerant circuit
· Reduction of leaks as no capillary tubes and flare connections are used.
· Verification of pressure transducers and temperature sensors without transferring refrigerant
charge.
· Discharge line shut-off valve and liquid line service valve for simplified maintenance.
High Reliability
Compact design
· The 30XW-V units are designed to offer compact dimensions for easy installation.
· With a width of approximately 1.2 m, the units can pass through standard door openings and
only require minimum floor space in the plant room.
Simplified electrical connections
· Main disconnect switch with high trip capacity.
· Transformer supply to the integrated control circuit (400/24 V).
Simplified water connections
· Victaulic connections on the evaporator and condenser.
· Practical reference marks for entering and leaving water connections.
· Possibility to reverse the heat exchanger water inlet and outlet at the factory.
· Possibility to modify the number of heat exchanger passes.
Fast commissioning
· Systematic factory operation test before shipment.
· Quick-test function for step-by-step verification of the instruments, expansion devices
and compressors.
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Carrier® SmartVuTM Control System - Intelligent Colored Touch Screen
30XW chiller employs Carrier’s most advanced Carrier® SmartVuTM controller that delivers distinct capabilities of
controlling and monitoring the chiller operations.
Equipped with high-resolution colorful touch screen, Carrier® SmartVuTM controller offers more user-friendly interface
with intuitive graphical operational data in real time, adapts precisely the chiller capacity to building load and provides
comprehensive protection.
Carrier® SmartVuTM controller offers password protection to avoid any unauthorized operation.
When chiller starts, the controller will activate pre-start process to check parameters such as pressure, temperature,
motor status, water flow etc.
In addition to the function of monitoring the main operational parameters, trending function provide the visual dynamic
parameter curves. The intelligent and dynamic algorithm ensures optimal, effective and reliable chiller operation.
The control system provides following comprehensive protection, which guarantees steady chiller operation:
- Overcurrent.
- Discharge temperature overheat.
- Motor temperature overheat.
- Evaporator and condenser anti-freeze.
- Low discharge superheat.
Carrier® SmartVuTM control system has more than 100 failure diagnostic function. Users can easily access chiller
operation parameters via touch screen. If control system detects failure the alarm will be initiated and related code will
be recorded in alarm menu. The alarm records, up to 50, can be automatically saved by control system. Carrier service
technician can read and delete alarm records by Carrier service/PCDCT tools.
The control system can automatically send out email alarm to customer or service technician.
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Intelligent Remote Connection and Control
Carrier® SmartVuTM control panel supports CCN, BACnet IP, Modbus TCP/IP and Modubs RTU protocols, with which
chiller can seamlessly connect with the Building Automation System or the i-VuTM/WebCTRL control network. Moreover,
LonWorks, J-Bus and BACnet MSTP is also supported with optional gateway.
An industrial Internet intelligent protocol module WIFI dongle housed in electrical cabinet has the function of conversion
and transmission of data and can connect the field chiller controllers through the wireless network. Chiller operational
data can be transmitted to the remote server (Smart Service by Carrier) via wireless network, 4G, etc., so as to monitor
chiller data and fault alarm.
Carrier Smart Service (optional) based on “Big Data Processing” provides value added customer service such as
online data management and analysis, daily and key performance reports, prognostics and preventative maintenance
and graphic data trend. The enhanced data management and analysis will help achieve continuous optimization of the
chiller and system operation.
Carrier Smart Service changes how equipment is serviced and maintained. Carrier service technicians now utilize
mobile devices with remote access to put real-time chiller data and service history in the palm of their hands. With
advance notification of problems, technicians arrive at the jobsite more informed, which leads to faster problem
resolution and reduced mean time to repair.
Ca
Carrier Smart Service
Remote connection
Main Page
6
Carrier products and green building certification
Introduction
Energy usage and costs combined with increasing concerns to reduce CO2 emissions are among the most important environmental challenges
in today’s world. New and existing buildings are one area where energy efficiency and the conservation of natural resources is a high priority.
The underlying principles of this approach: the resulting building will be economical to operate, offer increased comfort and create a healthier
environment for the people who live and work there, increasing productivity.
Each certification program may address and prioritise different green building design strategies according to local and regional needs and
legislation. The following example looks at how Carrier's new 30XW-V range helps customers involved in LEED building certification.
* Source USGBC: LEED
There are a number of different LEED® products. Whilst the strategies and categories assessed remain the same, the point distribution varies
to address different building types and application needs, for example according to New Construction, Schools, Core & Shell, Retail and
Healthcare. All programmes now use the same point scale.
The majority of credits in LEED® rating systems are performance-based and achieving them is dependent on the impacts to the overall
building.
The contribution any product or system may make to the points achieved depends on how it impacts the entire building and its operations.
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Whilst the LEED® green building certification programme does not certify products or services, the selection of products or service programmes
is critical to obtaining LEED® certification for a registered project because the right products or service programmes can help meet the goals of
green construction and ongoing operation and maintenance.
The choice of heating, ventilating and air conditioning (HVAC) products in particular can have a significant impact on LEED® certification, as the
HVAC system directly impacts two categories that together influence 40% of the available points.
110 possible LEED points Overview of LEED for new construction and major renovations
Water efficiency
(10 points)
80-100 points
Regional priority
Platinum
(4 points) Energy & atmosphere
(35 points)
60-79 points HVAC contribution
Sustainable site
(25 points) 26 of 35 points
Gold
50-59 points
Silver
40-49 points
Material & Resources
Innovation & (14 points)
design process
(6 points) Indoor environmental
quality (15 points)
HVAC contribution 6
of 15 points
The new 30XW-V units from Carrier can assist building owners to earn LEED® points in the Energy & Atmosphere (EA) credit category and help
address the following prerequisites and credit requirements:
The 30XW-V is designed for efficient part-load performance and therefore satisfies this LEED® credit. In addition, the Carrier HAP (Hourly
Analysis Program) can be used in the energy analysis component of this credit. The HAP program can run analysis programs that comply with
the modeling requirements for this credit and produce reports that are easily transferable to LEED® templates.
The 30XW-V uses a reduced R134a charge and therefore contributes toward satisfying this credit under LEED®.
NOTE: This section describes the prerequisites and credit requirements in LEED® for New Construction and is directly related to the 30XW-V.
Other prerequisites and credit requirements are not directly and purely related to the air-conditioning unit itself, but more to the control of the
complete HVAC system. i-VuTM, Carrier’s open control system, has features that can be valuable for:
-- EA prerequisite 1: Fundamental commissioning of energy management systems
-- EA credit 3: Enhanced commissioning (2 points)
-- EA credit 5: Measurements and verification (3 points)
NOTE: Products are not reviewed or certified under LEED®. LEED® credit requirements cover the performance of materials in aggregate, not
the performance of individual products or brands. For more information on LEED®, visit: www.usgbc.org.
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Performance data
30XW-V
Model
160 180 195 200 235 308 328 338 368 358 378
kW 566.6 640.7 714.9 824.0 905.0 1076.0 1148.0 1190.0 1233.0 1254.0 1339.0
Capacity
USRT 161 182 203 234 257 306 326 338 351 357 381
Full load COP@AHRI kW/kW 5.67 5.62 5.82 5.52 5.53 5.99 6.29 5.84 5.84 6.33 6.34
IPLV@AHRI kW/kW 9.61 9.77 9.83 9.68 9.61 10.06 9.61 10.02 10.11 9.82 9.97
Flow rate L/s 24.4 27.6 30.7 35.4 38.9 46.3 49.4 51.2 53.0 53.9 57.6
Evaporator Water Pressure drop kPa 41.7 47.8 38.1 37.8 43.0 68.3 43.0 64.5 68.3 42.1 53.2
Water connection DN 150 150 200 200 200 150 200 200 200 200 200
Flow rate L/s 30.4 34.2 38.4 44.4 48.6 58.0 62.0 64.1 66.4 67.4 72.1
Condenser Water Pressure drop kPa 68.1 80.6 47.1 59.8 66.5 56.9 47.8 68.3 72.0 40.2 46.8
Water connection DN 150 150 200 200 200 200 200 200 200 200 200
HFC-134a
Refrigerant
Circuit A kg 135 135 180 180 180 330 380 340 340 380 400
Charge
Circuit B kg - - - - - - -
Shipping weight* kg 3213 3236 4188 4206 4212 6214 7653 6378 6378 7890 8240
Operation weight kg 3061 3084 4192 4210 4216 6384 7769 6606 6606 8083 8469
Length mm 3056 3056 3301 3301 3301 4166 4107 4166 4166 4124 4515
Dimension Width mm 1186 1186 1264 1264 1264 1419 1536 1446 1446 1551 1551
Height mm 1743 1743 1949 1949 1949 2321 2563 2403 2403 2614 2614
Operation condition : Evaporator leaving water temperature 6.7℃, 0.043 l/s·kW, fouling factor=0.018m2K/kW
Condenser entering water temperature 29.4℃, 0.054 l/s·kW, fouling factor=0.044m2K/kW
Above are recommended models. Carrier can offer more models and computer selections at required conditions. For details, please contact Carrier local agencies.
* The shipment weight is only base unit and wooden crating, excluding refrigerant and water inside.
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Performance data
30XW-V
Model
408 428 458 306 326 356 376 406 426 456
kW 1437.0 1497.0 1612.0 1066.0 1150.0 1245.0 1321.0 1408.0 1496.0 1584.0
Capacity
USRT 409 426 458 303 327 354 376 400 425 450
Full load COP@AHRI kW/kW 6.22 6.25 6.32 5.36 5.42 5.42 5.47 5.46 5.47 5.42
IPLV@AHRI kW/kW 10.10 10.00 10.09 9.46 9.68 9.67 9.48 9.48 9.42 9.43
Flow rate L/s 61.8 64.4 69.3 45.8 49.5 53.5 56.8 60.6 64.3 68.1
Evaporator Water Pressure drop kPa 45.0 48.1 49.9 36.6 42.5 31.4 34.5 39.7 45.6 51.0
Water connection DN 200 200 200 200 200 200 200 200 200 200
Flow rate L/s 77.2 80.4 86.2 57.5 62.0 67.4 71.0 75.8 80.7 85.5
Condenser Water Pressure drop kPa 53.0 56.5 67.6 42.3 37.4 38.1 45.9 52.1 47.1 52.2
Water connection DN 200 200 200 200 200 200 200 200 200 200
HFC-134a
Refrigerant
Circuit A kg 400 400 400 265 295 310 280 280 280 280
Charge
Circuit B kg - - - - - - -
Shipping weight* kg 8351 8351 8447 5491 5959 6093 7274 7274 7451 7451
Operation weight kg 8628 8628 8724 5399 5974 6200 7313 7313 7515 7515
Length mm 4515 4515 4515 4042 4088 4088 4107 4107 4107 4107
Dimension Width mm 1551 1551 1551 1419 1419 1419 1536 1536 1536 1536
Height mm 2614 2614 2614 2142 2251 2251 2563 2563 2563 2563
Operation condition : Evaporator leaving water temperature 6.7℃, 0.043 l/s·kW, fouling factor=0.018m2K/kW
Condenser entering water temperature 29.4℃, 0.054 l/s·kW, fouling factor=0.044m2K/kW
Above are recommended models. Carrier can offer more models and computer selections at required conditions. For details, please contact Carrier local agencies.
* The shipment weight is only base unit and wooden crating, excluding refrigerant and water inside.
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Performance data, 30XW-V Heating units (Option)
30XW-V-PT150D/G
Model
160 180 195 200 235 308 328 338 368 358
Cooling
Cooling Capacity kW 607.6 686.2 779.7 905.0 991.2 1183.0 1258.0 1302.0 1350.0 1372.0
Input power kW 82.3 93.1 101.6 125.2 134.4 142.1 150.4 163.0 169.1 163.8
Flow rate L/s 29.0 32.8 37.3 43.2 47.4 56.5 60.1 62.2 64.5 65.6
Evaporator
Water Pressure drop kPa 55.1 63.0 59.1 59.7 67.5 102.0 63.6 95.2 101.0 62.7
Flow rate L/s 17.3 19.5 22.2 25.8 28.2 33.8 36.0 37.2 38.5 39.1
Condenser
Water Pressure drop kPa 23.4 27.6 17.7 22.7 25.2 21.9 17.6 26.0 27.5 15.0
Heating
Heating Capacity kW 636.2 722.5 799.3 934.8 1038.0 1226.0 1288.0 1360.0 1410.0 1408.0
Input power kW 133.3 147.4 158.3 189.8 213.0 238.3 240.9 269.6 278.0 258.9
Flow rate L/s 29.0 32.8 16.4 43.2 47.4 56.5 60.1 62.2 64.5 65.6
Condenser
Water Pressure drop kPa 53.4 67.9 41.4 54.7 64.8 52.6 43.5 62.9 67.2 37.7
Flow rate L/s 17.3 19.5 4.9 25.8 28.2 33.8 36.0 37.2 38.5 39.1
Evaporator
Water Pressure drop kPa 22.2 26.8 17.6 18.4 22.5 37.1 23.0 34.7 37.2 22.7
Condenser water connection DN 150 150 200 200 200 150 200 200 200 200
Evaporator water connection DN 150 150 200 200 200 200 200 200 200 200
HFC-134a
Refrigerant Charge Circuit A kg 135 135 180 180 180 330 380 340 340 380
Circuit B kg - - - - - - - - - -
Shipping weight* kg 3213 3236 4188 4206 4212 6214 7653 6378 6378 7890
Operation weight kg 3061 3084 4192 4210 4216 6384 7769 6606 6606 8083
Length mm 3056 3056 3301 3301 3301 4166 4107 4166 4166 4124
Dimension Width mm 1186 1186 1264 1264 1264 1419 1536 1446 1446 1551
Height mm 1743 1743 1949 1949 1949 2321 2563 2403 2403 2614
1. Cooling condition: Evaporator entering/leaving water temperature -/7℃, water flow rate is 0.172m3/(h.kW); Condenser entering/leaving water temperature 18/-℃, water flow rate is 0.103m3/(h.kW)
2. Heating conditions: Evaporator entering/leaving water temperature 15/-℃, water flow is equal to condenser water flow under cooling coniditon; Condenser entering/leaving water
temperature -/45℃, water flow is equal to evaporator water flow under cooling coniditon.
3. Evaporator fouling factor=0.018m2K/kW, Condenser fouling factor=0.044m2K/kW.
4. 30XW-V160 ~ 235 maximun heating temperature is 50℃, other models maximum heating temperature is 45℃.
5. Above are recommended models. Carrier can offer more models and computer selections at required conditionsFor details, please contact Carrier local agencies.
6. *The shipment weight is only base unit and wooden crating, excluding refrigerant and water inside.
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Performance data, 30XW-V Heating units (Option)
30XW-V-PT150D/G
Model
378 408 428 458 306 326 356 376 406
Cooling
Cooling Capacity kW 1457.0 1565.0 1626.0 1687.0 1168.0 1254.0 1355.0 1450.0 1539.0
Input power kW 176.7 193.6 200.3 208.8 157.3 170.2 184.4 196.9 209.9
Flow rate L/s 69.6 74.8 77.7 80.6 55.8 59.9 64.7 69.3 73.5
Evaporator
Water Pressure drop kPa 78.3 65.5 69.7 67.9 54.4 62.6 46.0 51.5 58.6
Flow rate L/s 41.6 44.6 46.3 47.8 33.4 35.8 38.8 41.3 43.9
Condenser
Water Pressure drop kPa 17.3 19.6 20.8 23.2 16.4 15.0 15.0 18.0 20.2
Heating
Heating Capacity kW 1503.0 1621.0 1618.0 1862.0 1243.0 1335.0 1446.0 1525.0 1538.0
Input power kW 275.0 299.4 292.1 335.4 259.3 278.1 300.4 319.4 315.8
Flow rate L/s 69.6 74.8 77.7 80.6 55.8 59.9 64.7 69.3 73.5
Condenser
Water Pressure drop kPa 43.6 50.0 53.7 57.6 41.0 35.4 36.0 44.6 49.7
Flow rate L/s 41.6 44.6 46.3 47.8 33.4 35.8 38.8 41.3 43.9
Evaporator
Water Pressure drop kPa 28.6 24.9 26.8 24.1 20.6 23.3 17.4 19.5 22.0
Condenser water connection DN 200 200 200 200 200 200 200 200 200
Evaporator water connection DN 200 200 200 200 200 200 200 200 200
HFC-134a
Refrigerant Charge Circuit A kg 400 400 400 400 265 295 310 280 280
Circuit B kg - - - - - - - - -
Shipping weight* kg 8240 8351 8351 8447 5491 5959 6093 7274 7274
Operation weight kg 8469 8628 8628 8724 5399 5974 6200 7313 7313
Length mm 4515 4515 4515 4515 4042 4088 4088 4107 4107
Dimension Width mm 1551 1551 1551 1551 1419 1419 1419 1536 1536
Height mm 2614 2614 2614 2614 2142 2251 2251 2563 2563
1. Cooling condition: Evaporator entering/leaving water temperature -/7℃, water flow rate is 0.172m3/(h.kW); Condenser entering/leaving water temperature 18/-℃, water flow rate is 0.103m3/(h.kW)
2. Heating conditions: Evaporator entering/leaving water temperature 15/-℃, water flow is equal to condenser water flow under cooling coniditon; Condenser entering/leaving water
temperature -/45℃, water flow is equal to evaporator water flow under cooling coniditon.
3. Evaporator fouling factor=0.018m2K/kW, Condenser fouling factor=0.044m2K/kW.
4. 30XW-V160 ~ 235 maximun heating temperature is 50℃, other models maximum heating temperature is 45℃.
5. Above are recommended models. Carrier can offer more models and computer selections at required conditions. For details, please contact Carrier local agencies.
6. *The shipment weight is only base unit and wooden crating, excluding refrigerant and water inside.
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Electrical parameters (400V-3Ph-50Hz)
Models 30XW-V 160 180 195 200 235 308 328 338 368 358 378
Power circuit
Rated Voltage V-ph-Hz 400-3-50
Voltage Range V 360~440
Control circuit 24 V per internal transformateur
Power Factor
At nominal capacity* 0.91 0.91 0.91 0.91 0.91 0.92 0.93 0.92 0.92 0.93 0.93
At maximum capacity† 0.92 0.92 0.92 0.92 0.92 0.93 0.94 0.93 0.93 0.94 0.94
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current)†† % 40 40 40 40 40 40 40 40 40 40 40
Maximum start-up current **
Circuit A A <245 <300 <300 <346 <383 <387 <360 <465 <465 <394 <409
Circuit B A - - - - - - - - - - -
Maximum power input†
Circuit A kW 155 193 193 222 246 249 234 300 300 257 267
Circuit B kW - - - - - - - - - - -
Nominal current draw *
Circuit A A 159 182 195 238 261 286 282 322 336 310 329
Circuit B A - - - - - - - - - - -
Maximum current draw (Un) †
Circuit A A 245 300 300 346 383 387 360 465 465 394 409
Circuit B A - - - - - - - - - - -
Maximum current draw (Un -10%) †
Circuit A A 270 330 330 380 421 426 379 512 512 415 431
Circuit B A - - - - - - - - - - -
Models 30XW-V 408 428 458 306 326 356 376 406 426 456
Power circuit
Rated Voltage V-ph-Hz 400-3-50
Voltage Range V 360~440
Control circuit 24 V per internal transformateur
Power Factor
At nominal capacity* 0.93 0.93 0.93 0.92 0.92 0.92 0.93 0.93 0.93 0.93
At maximum capacity† 0.94 0.94 0.94 0.93 0.93 0.93 0.94 0.94 0.94 0.94
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current)†† % 40 40 40 40 40 40 40 40 40 40
Maximum start-up current **
Circuit A A <423 <424 <523 <387 <465 <465 <503 <519 <530 <532
Circuit B A - - - - - - - - - -
Maximum power input†
Circuit A kW 275 276 341 249 300 300 327 338 345 346
Circuit B kW - - - - - - - - - -
Nominal current draw *
Circuit A A 354 369 397 312 336 361 372 397 422 447
Circuit B A - - - - - - - - - -
Maximum current draw (Un) †
Circuit A A 423 424 523 387 465 465 503 519 530 532
Circuit B A - - - - - - - - - -
Maximum current draw (Un -10%) †
Circuit A A 445 446 551 426 512 512 529 546 558 560
Circuit B A - - - - - - - - - -
*Values obtained at operating condition: evaporator temperature entry/leave water = 12.2℃ /6.7℃ , condenser temperature entry/leave water = 29.4℃ /34.6℃ .
**Instantaneous start -up current (locked rotor current of the largest compressor + the maximum load current of other smaller motors at maximum unit conditions).
†Values obtained at operation with maximum unit power input.
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Electrical parameters (380V-3Ph-60Hz)
Models 30XW-V 160 180 195 200 235 308 328 338 368 358 378
Power circuit
Rated Voltage V-ph-Hz 380-3-60
Voltage Range V 342~418
Control circuit 24 V per internal transformateur
Power Factor
At nominal capacity* 0.91 0.91 0.91 0.91 0.91 0.92 0.93 0.92 0.92 0.93 0.93
At maximum capacity† 0.92 0.92 0.92 0.92 0.92 0.93 0.94 0.93 0.93 0.94 0.94
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current)†† % 40 40 40 40 40 40 40 40 40 40 40
Maximum start-up current **
Circuit A A <257 <315 <315 <363 <402 <406 <379 <488 <488 <415 <431
Circuit B A - - - - - - - - - - -
Maximum power input†
Circuit A kW 155 193 193 222 246 249 234 299 299 257 267
Circuit B kW - - - - - - - - - - -
Nominal current draw *
Circuit A A 167 191 205 251 275 302 297 340 355 327 346
Circuit B A - - - - - - - - - - -
Maximum current draw (Un) †
Circuit A A 257 315 315 363 402 406 379 488 488 415 431
Circuit B A - - - - - - - - - - -
Maximum current draw (Un -10%) †
Circuit A A 270 330 330 380 421 447 379 537 537 415 431
Circuit B A - - - - - - - - - - -
Models 30XW-V 408 428 458 306 326 356 376 406 426 456
Power circuit
Rated Voltage V-ph-Hz 380-3-60
Voltage Range V 342~418
Control circuit 24 V per internal transformateur
Power Factor
At nominal capacity* 0.93 0.93 0.93 0.92 0.92 0.92 0.93 0.93 0.93 0.93
At maximum capacity† 0.94 0.94 0.94 0.93 0.93 0.93 0.94 0.94 0.94 0.94
Cosine phi >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98 >0.98
Total Harmonic Distortion (current)†† % 40 40 40 40 40 40 40 40 40 40
Maximum start-up current **
Circuit A A <445 <446 <551 <406 <488 <488 <529 <546 <558 <560
Circuit B A - - - - - - - - - -
Maximum power input†
Circuit A kW 275 276 341 249 299 299 327 338 345 346
Circuit B kW - - - - - - - - - -
Nominal current draw *
Circuit A A 372 389 418 330 355 383 392 418 444 471
Circuit B A - - - - - - - - - -
Maximum current draw (Un) †
Circuit A A 445 446 551 406 488 488 529 546 558 560
Circuit B A - - - - - - - - - -
Maximum current draw (Un -10%) †
Circuit A A 445 446 551 447 537 537 529 546 558 560
Circuit B A - - - - - - - - - -
*Values obtained at operating condition: evaporator temperature entry/leave water = 12.2℃ /6.7℃ , condenser temperature entry/leave water = 29.4℃ /34.6℃ .
**Instantaneous start -up current (locked rotor current of the largest compressor + the maximum load current of other smaller motors at maximum unit conditions).
†Values obtained at operation with maximum unit power input.
14
Options & accessories
Options Code Description Advantages Use
Evaporator &
Reinforced evaporator & condenser for extension of Covers applications with a high water
Condenser water 104 30XW-V160~458
the maximum water-side service pressure to 1.6MPa column (high buildings)
pressue 1.6MPa
Evaporator &
Reinforced evaporator & condenser for extension of Covers applications with a high water
Condenser water 104A16 30XW-V160~458
the maximum water-side service pressure to 2.1MPa column (high buildings)
pressue 2.1MPa
Evaporator with
reversed water 107E Evaporator with reversed water inlet/outlet Simplification of the water piping 30XW-V160~458
connection
Condenser with
reversed water 107C Condenser with reversed water inlet/outlet Simplification of the water piping 30XW-V160~458
connection
Two way protocol converter board between CCN and
J-Bus for easy connection to BMS.
CCN to J bus Consist of: Easy connection by communication
148B 30XW-V160~458
gateway - Electronic board mounted in the unit electrical bus to a building management system
cabinet
- Automatic configuration at start up
Two way protocol converter board between CCN and
Lon work for easy connection to BMS.
CCN to Lon work Consist of: Easy connection by communication
148D 30XW-V160~458
gateway - Electronic board mounted in the unit electrical bus to a building management system
cabinet
- Automatic configuration at start up
Heat pump (Max Heat pump control logic to control condenser LWT
Allows heating applications with max
condenser leaving 150D - Condenser insulation 30XW-V160~235
condenser leaving temp 50℃
temp 50°C) - Heat pump Control logic
Heat pump (Max Heat pump control logic to control condenser LWT
Allows heating applications with max 30XW-V308~458
condenser leaving 150G - Condenser insulation
condenser leaving temp 45℃ (except 30XW-V426/456)
temp 45°C) - Heat pump Control logic
Cooling chiller condenser
Avoids oversizing of the protection 30XW-V328/358/378/408
maxium leaving 150F Cooling chiller control logic to control condenser LWT
elements and the power cables /428/458/376/406/426/456
temperature 45°C
Output signal (0-10V) to control the condenser Used for applications with cold water at
Condenser water water inlet valve Consist of: the condenser inlet (well water). In this
valve control (0- 152 - One 8DO+4AI/2AO Board case the valve controls the water entering 30XW-V160~458
10V signal) - Connector for 3 way valve temperature to maintain an acceptable
Note: Power supply for water valve is not included condensing pressure
Remote control module. Additional contacts for
an extension of the unit control functions (without
Energy
communication bus) Easy connection by wired connection to
management 156 30XW-V160~458
Consist of: a building management system
module
- Electrinoc board mounted in the unit electrical
cabniet
7 inch touch screen
158A Larger colorful touch screen display Easy operation 30XW-V160~458
display
Evaporator
flanged 314E Victaulic to Flange water connections Easy installation 30XW-V160~458
connections
Condenser
flanged 314C Victaulic to Flange water connections Easy installation 30XW-V160~458
connections
Meets Australia government pressure vessel Meets Australia government pressure
Australia code* 312A 30XW-V160~458
code AS 1210 and AS 4343 vessel code AS 1210 and AS 4343
EMC Classification Reduces the risk of electromagnetic
according to IEC 282 Frequency variator with RFI filter class C2 interference, if the unit is installed in a 30XW-V160~458
61800-3-class C2 residential environment
Nitrogen charge 320 Unit nitrogen factory charged Less weight. No refrigerant charged 30XW-V160~458
Discharge shut off Allows referigerant to be stored inside the chiller Allows referigerant to be stored inside
321 30XW-V160~458
valve during servicing the chiller during servicing
Optimal controller could manage two units, one unit is Master/slave control to optimize
Master/Slave 58 30XW-V160~458
Master and the other is slave performance of two units in one plant
Extend capacity operating range to
Hot gas Bypass 866 Hot gas bypass mininum load down to 10% 30XW-V160~458
match mininum load requirement
5% Total Harmonic Free standing passive filter with lower 5 %THD Reduce Harmonic,cleaning power
323A 30XW-V160~458
Current Distortion offering source
10% Total Harmonic Free standing passive filter with lower 10% THD Reduce Harmonic,cleaning power
323B 30XW-V160~458
Current Distortion offering source
25% Total Harmonic Free standing line reactor with lower 25% THD Reduce Harmonic,cleaning power
323C 30XW-V160~458
Current Distortion offering source
Notes:
1. Australia code PT312A is not compatible with PT104/PT104A16.
2. Hot gas Bypass PT866 is available only when PT321A be selected
3. Condenser water valve control option is not include 3 way valve and power supply for water valve.
4. Harmonic filter cabinet (IP54) and line reactor box (IP44) are not mounted on the chiller and need to be shipped seprately, please contact Carrier local agencies for details.
15
Part load performances
With the rapid increase in energy costs and the care about environmental impacts of electricity production, power consumption of air
conditioning equipment has become an important topic. The energy efficiency of a liquid chiller at full load is rarely representative of the actual
performance of the units, as on average a chiller works less than 5% of the time at full load.
The heat load of a building depends on many factors, such as the outside air temperature, the exposure to the sun and its occupation.
Consequently it is preferable to use the average energy efficiency, calculated at several operating points that are representative for the unit
utilisation.
Wiring Diagram
COOLING/HEATING SWITCH
READY
AlARM
REMOTE ON/OFF SWITCH
CUSTOMER INTERLOCK
0.5A MAX
0.5A MAX
0.5A MAX
82
81
80
79
78
77
76
75
66
65
31A
30A CH24
38
37
64
63
74
73
34
33
J2A
J4
J8
J3
J5
GND J12
CH19
CH18
CH16
CH17
CH25
+C
+C
CH11a
CH12
CH10
CH9
CH8
CH7
+C
+C
+C
+C
+C
CCN
CCN
24VAC,20mA
A1
16
Dimension Drawing
30XW-V160-458
600
1
P1 P1' P3 P3'
Connection guide
500
1
100
Q
See detail A Sealing gasket Victaulic coupling
S Chiller pipe Coupling pipe
Water outlet cooler (Welded with the
customer pipe) 2
A
2
O
N
E
Water inlet cooler
B
Water outlet condenser 120
1000
D C
֣A
Water outlet condenser
700
H 1
R I J F P 689
100
K G P2 P2' P4 P4'
L
Dimension (mm)
MODEL A B C D E F G H I J K L M N O P Q S R
30XW-V160 242 299 304 222 1743 539 1186 250 1200 889 2756 3056 1008 958 808 2800 25 DN150 DN150
30XW-V180 242 299 304 222 1743 539 1186 250 1200 889 2756 3056 1008 958 808 2800 25 DN150 DN150
30XW-V195 290 333 340 230 1949 687 1264 220 1600 823 2956 3301 1135 1085 935 2800 25 DN200 DN200
30XW-V200 290 333 340 230 1949 599 1264 220 1600 801 2956 3301 1135 1085 935 2800 25 DN200 DN200
30XW-V235 290 333 340 230 1949 599 1264 220 1600 801 2956 3301 1135 1085 935 2800 25 DN200 DN200
30XW-V328 340 491 360 363 2563 765 1419 250 2300 868 3660 4107 1258 1178 978 3920 40 DN200 DN200
30XW-V358 340 467 458 339 2614 765 1536 250 2300 881 3360 4124 1258 1178 978 3920 40 DN200 DN200
30XW-V378 340 467 458 339 2614 765 1551 250 2160 1148 4060 4515 1258 1178 978 3920 40 DN200 DN200
30XW-V408 340 467 458 339 2614 765 1551 250 2160 1148 4060 4515 1258 1178 978 3920 40 DN200 DN200
30XW-V428 340 467 458 339 2614 765 1551 250 2160 1148 4060 4515 1258 1178 978 3920 40 DN200 DN200
30XW-V458 340 467 458 339 2614 765 1551 250 2160 1148 4060 4515 1258 1178 978 3920 40 DN200 DN200
30XW-V306 340 389 340 322 2142 707 1419 250 2160 912 3656 4042 1231 1151 951 3920 40 DN200 DN200
30XW-V326 340 435 360 363 2251 725 1419 250 2160 933 3660 4088 1258 1178 978 3920 40 DN200 DN200
30XW-V356 340 435 360 363 2251 725 1419 250 2160 933 3660 4088 1258 1178 978 3920 40 DN200 DN200
30XW-V376 340 491 360 363 2563 765 1536 250 2300 868 3660 4107 1258 1178 978 3920 40 DN200 DN200
30XW-V406 340 491 360 363 2563 765 1536 250 2300 868 3660 4107 1258 1178 978 3920 40 DN200 DN200
30XW-V426 340 491 360 363 2563 765 1536 250 2300 868 3660 4107 1258 1178 978 3920 40 DN200 DN200
30XW-V456 340 491 360 363 2563 765 1536 250 2300 868 3660 4107 1258 1178 978 3920 40 DN200 DN200
Note:
1.Tolerances on nozzle locations and overall dimensions are ±25mm.
2. ① Required clearances for maintenance, ② Recommended space for tube removal
3. Pi and Pi' are two group of bolts to fix the chiller, either group can be selected.
4. The water pipe connector is the Victaulic coupling,the Victaulic and the pipe are supplied with the chiller, the pipe length is 120mm.
17
Dimension Drawing
30XW-V308/338/368
600
S
S
Connection guide Water outlet cooler
See detail A
A
Water inlet cooler
E
B
Water outlet condenser
C
R
Water inlet condenser
D
H
I J F
100
K G
L
P1 P1′ P3 P3′
500
1
100
Victaulic coupling
40
Sealing gasket
2 2
M
O
N
1000 120
Detail A
700
3920 689
P2 P2′ P4 P4′
Dimension (mm)
MODEL A B C D E F G H I J K L M N O S R
30XW-V308 339 456 413 339 2321 725 1419 250 2165 1005 3660 4166 1258 1178 978 DN150 DN200
30XW-V338 392 491 409 339 2403 734 1446 250 2165 1005 3660 4166 1258 1178 978 DN200 DN200
30XW-V368 392 491 409 339 2403 734 1446 250 2165 1005 3660 4166 1258 1178 978 DN200 DN200
30XW-V308 2207 2034 1116 1028 2224 2016 1124 1019 6384
30XW-V338 2309 2078 1168 1051 2333 2055 1179 1039 6606
30XW-V368 2309 2078 1168 1051 2333 2055 1179 1039 6606
Note:
1.Tolerances on nozzle locations and overall dimensions are ±25mm.
2. ① Required clearances for maintenance, ② Recommended space for tube removal
3. Pi and Pi' are two group of bolts to fix the chiller, either group can be selected.
4. The water pipe connector is the Victaulic coupling,the Victaulic and the pipe are supplied with the chiller, the pipe length is 120mm.
18
Basement Drawing
C Square hole 100x100
A B to be reserverd for fixing bolts
100
3+
3’+
350
300
R
P
+2’ 4’+
+2 4+ Section diagram for fixing bolts
Notes:
1.4 bolts used to fix chiller, bolt size M20×300.
2.User can select 1, 2, 3, 4 or 1', 2', 3', 4' as a group to fix bolts.
Dimension Drawing
L W
Z
X Y
Notes:
1.Each spider bar must with stand unit weight.
2.Gravity center must be aligned with lifting bar.
3.Loading by lifting lug of condenser is prohibitted.
19
W
20.0
0.0
0 20 40 60 80 100 120
Water Flow Rate (L/s)
80.0
80.0
60.0
60.0
40.0
40.0
20.0
20.0
0.0 0.0
0 20 40 60 80 100 120 0 20 40 60 80 100 120 140
Water Flow Rate (L/s) Water Flow Rate (L/s)
Note:
* Based on flow velocity:0.5m/s
** Based on flow velocity:0.3m/s
*** Based on flow velocity:3.05m/s
O2 < 5 ppm
20
Guide Specifications
General description
Factory assembled single piece variable speed water-cooled liquid chiller. Contained within the unit shall be all factory wiring, piping,
controls, refrigerant charge (HFC-134a), refrigeration circuits set, screw compressors, variable frequency drive, electronic expansion
valves and equipment required prior to field start-up.
Size Range:
161 to 460 Tons (567 to 1619 kW) Nominal
Carrier Model Number:
30XW-V xxx
Part 1 — General
1.01 SYSTEM DESCRIPTION
Microprocessor controlled Variable speed water-cooled liquid chiller utilizing screw compressor, variable frequency drive and electronic
expansion valves.
1.02 QUALITY ASSURANCE
Unit performance shall be rated in accordance with AHRI Standard 550/590.
Unit shall be designed and constructed to meet GB9237-2001Mechanical refrigeration system safety requirement and GB5226.1-
2002 Safety of machinery-Electrical equipment of machines.
Unit shall be designed, manufactured and tested in a facility with a quality management system certified ISO 9001 and environmental
management system ISO 14001.
1.03 DELIVERY, STORAGE, AND HANDLING
Unit shall be capable of withstanding 60°C storage without damage, failure, refrigerant loss, or safety risks.
Chiller should be stored indoors, protected from construction dirt and moisture. An inspection should be conducted under shipping
tarps, bags, or crates to be sure water has not collected during transit. Protective shipping covers should be kept in place until
machine is ready for installation.
Part 2 — Products
2.01 General:
Factory assembled, single-piece, variable speed water-cooled liquid chiller. Unit sizes 165-235 shall have single independent refrigerant
circuit. Unit sizes 330-460 shall have dual independent refrigerant circuit. Contained within the unit cabinet shall be all factory wiring,
piping, controls, refrigerant charge (HFC-134a) and special features required prior to field start-up.
2.02 Compressor (s) :
06T semi-hermetic twin-screw compressors with internal relief valve and check valve to avoid reverse rotation on shut down.
Each compressor is equipped with discharge shut-off valve (optional) .
Compressor capacity control is ensured by successive use of speed variation (using a variable frequency drive) and swept volume
variation at the screws (ensured by the slide valve) , capable of reducing compressor capacity down to 20% of full load. Compressor
shall start in unloaded condition.
Motor shall be cooled by suction gas and protected by internal winding temperature sensors. Compressor bearings shall be designed
for minimum 73000 hours at maximum operating conditions.
Lubrication oil system shall include pre-filter and external filter capable of filtration to 5 microns.
2.03 Evaporator:
Evaporator shall be manufactured, tested and stamped in accordance with the NB/T 47012-2010(JB/T 4750) and TSG R004-2009.
The maximum refrigerant-side working pressure will be 1500 kPa and the maximum waterside pressure will be 1000 kPa (1600,
2100kPa as an option).
The evaporator shall be mechanically cleanable, shell-and-tube type with removable heads.
Tubes shall be internally and externally grooved, seamless-copper, and shall be rolled into tube sheets.
Shall be equipped with victaulic fluid connections or flanged fluid connections.
Shell shall be insulated with 19 mm closed-cell foam with a maximum K factor of 0.28. Evaporator thermal insulation shall be
factory fitted.
The evaporator shall have a drain and vent in each head.
21
Guide Specifications
The evaporator shall incorporate an active refrigerant level control system to ensure optimum heat transfer performance under all
load conditions.
Evaporator shall be fitted with electronic auto setting water flow switch.
2.04 Condenser:
Condenser shall be manufactured, tested and stamped in accordance with the NB/T 47012-2010(JB/T 4750) and TSG R004-2009.
The maximum refrigerant-side working pressure will be 1500 kPa and the maximum waterside pressure will be 1000 kPa (1600,
2100kPa as an option).
The condenser shall be mechanically cleanable shell-and-tube type with removable heads.
Tubes shall be internally and externally grooved, seamless-copper, and shall be rolled into tube sheets.
Shall be equipped with victaulic fluid connections or flanged fluid connections.
The condenser shall have a drain and vent in each head.
2.05 Refrigeration Components:
Refrigerant circuit components shall include, compressor, oil separator, high and low side pressure relief devices, compressor
discharge shutoff valves (optional), refrigerant liquid sub assembly line, filter driers, moisture indicating sight glasses, long stroke
electronic expansion device, and complete operating charge of both refrigerant HFC-134a and compressor oil.
To facilitate service and maintenance and avoid refrigerant charge transfers, it must be possible to isolate the following components
and systems independently: filter driers, oil filters.
2.06 Carrier SmartViewTM colorful screen user interface:
This Carrier SmartViewTM colorful screen user interface allow customer to select menu or action by pressing directly on the screen.
It is recom mended to use a pen for the navigation via the touch screen. It prevents screen maintenance and allows more precision
during the selections.
2.07 Variable frequency drive:
30XW-V/30XW-V Heating units are equipped with a frequency variator that permits compressor capacity adjustment by varying the
motor speed in the 30-60 Hz frequency range. The compressor drive uses power supply waveform generation with variable frequency
and voltage, generated by pulse width modulation (PWM).
Compressor start-up and stopping and the frequency setting for the operating range is only by RS485 communication in the LEN
protocol via the Carrier controller. One of the other frequency variator functions is to ensure the unit safety stop function using wired
pressure switches at the digital drive inputs.
2.08 Controls:
Unit controls shall include the following minimum components:
Microprocessor with non-volatile memory, picture guided unit/operator interface, the LOCAL/OFF/REMOTE/CCN selector and a
display with multiple language capability.
Pressure sensors shall be installed to measure suction, discharge and oil pressure.
Thermostats shall be installed to measure cooler entering and leaving temperatures (on cooler and condenser side).
Unit controls shall include the following functions:
Automatic change-over and cycling of compressors to equalize running hours and number of starts.
EXV control, based on throttling optimizes evaporator charging, ensuring condenser superheat and sub-cooling.
Capacity control based on leaving chilled fluid temperature with return fluid temperature sensing.
Limit the chilled fluid temperature pull-down rate at start-up to an adjustable range of 0.1℃ to 1.1℃ per minute to prevent excessive
demand spikes at start-up.
Enable reset of leaving chilled water temperature according to the return water temperature or by means of a 0-10V signal.
Provide a dual set point for the leaving chilled water temperature activated by a remote contact closure signal or by the built in time clock.
Enable a 2-level demand limit control (between 0 and 100%) or a maximum current drawn limit activated by a remote contact closure
or by the built in time clock.
Control evaporator water pump and the condenser pump.
Allow two time scheduling programs to enable unit start-up control, demand limit and set-point changes.
Enable lead lag control of two chillers running in series or parallel.
22
Guide Specifications
2.09 Diagnostics:
Display module shall be capable of displaying set points, system status including temperatures, pressures, current for each
compressor, run time and percent loading.
The control system shall allow a quick test of all machine elements to verify the correct operation of every switch before the chiller is started.
2.10 Safeties:
Unit shall be equipped with all necessary components, and in conjunction with the control system shall provide the unit with protection
against the following:
- Reverse rotation.
- Low chilled water temperature.
- Low oil pressure (per compressor).
- Current imbalance.
- Compressor thermal overload
- Automatic compressor unloading in case of excessive condensing temperature
- High pressure.
- Electrical overload.
- Loss of phase.
- Variable speed drive failure
Control shall provide separate general alert (minor incident) and alarm (circuit down) remote indication.
2.11 Operating Characteristics:
Unit shall be capable of starting with 13℃ entering water temperature to the condenser.
Unit shall be capable of starting with 35℃ entering water temperature to the evaporator.
2.12 Electrical Characteristics:
Unit shall operate on 3-phase power supply (380V-3-60Hz) without neutral.
Control voltage shall be supplied by a factory-installed transformer.
Unit shall be supplied with factory-installed electrical disconnect/isolator switch integrating main fuses.
Unit shall have a factory installed variable frequency drive as standard to well control the electrical inrush current below maximum
operation current.
2.13 Option Features:
Energy Management Module:
A factory or field installed module shall provide the following energy management apabilities: 4 to 20 mA signals for leaving fluid
temperature reset, cooling set point reset or demand limit control; 2-point demand limit control (from 20 to 100%) activated by a
remotcontact closure; and discrete input for “Ice Done” indication for ice storage system interface.
LON Translator Control:
Unit shall be supplied with factory or field-installed interface between the Chiller and a Local Operating Network (LON, i.e., Lon
Works FT-10A ANSI/EIA-709.1).
Medium Temperature Brine:
Unit shall be factory modified to start and operate at leaving chilled fluid temperatures below 3.3 ℃ . Chiller shall be equipped with
condenser water flow switch.
Marine Waterboxes:
Marine waterboxes shall provide water piping connections extending from the side of the waterbox (as opposed to extending from
the end of the waterbox).This option also includes a removable bolt on waterbox cover allowing access to the heat exchanger tubes
without breaking the existing field piping. This option is available for both the evaporator and condenser.
Heat machine:
Heat machine condensers shall include factory-installed thermal insulation on the condenser, condenser flow switch and leaving
water temperature sensor. Heat machine units require field-installed thermal insulation on waterbox heads because of high temperature.
23
The Manufacturer reserves the right to change any produt specifications without prior notices Version: CAT_30XWV_E-202106-12
Supersede: CAT_30XWV_E-202008-11