NORMAL MONTHLY EFFECTIVE RAINFALL AS RELATED TO

NORMAL MONYHLY RAINFALL & AVERAGE MONTHLY

CONSUMTIVE USE.
Monthly AVERAGE MONTHLY CONSUTIVE USE IN MM
normal 25 50 75 100 125 150 175 200 225 250 275 300 325 350
rainfall.(mm) NORMAL MONTHLY EFFECTIVE RAINFALL .(mm)
25 15 17 18 18 19 20 21 22 25 25 25 25 25 25
50 25 33 35 36 37 40 41 44 48 50 50 50 50 50
75 47 51 54 56 58 61 65 69 74 75 75 75 75
100 50 65 69 73 75 79 83 88 96 100 100 100 100
125 75 83 89 91 96 102 108 116 123 125 125 125
150 97 104 106 113 120 127 136 144 150 150 150
175 100 117 120 128 136 143 154 166 172 175 175
200 125 131 140 148 158 169 180 191 197 220
225 142 152 162 175 169 200 210 220 225
250 148 164 175 192 206 216 226 230 245
275 150 173 188 205 221 233 242 255 265
300 175 195 215 235 246 258 273 288
325 199 220 242 258 275 290 304
350 200 224 245 265 285 303 320
375 225 248 270 292 310 328
400 250 273 296 317 335
425 275 298 320 340
450 300 322 343
475 324 346
500 325 349
525 25 50 75 100 125 150 175 200 225 250 275 300 325 350
*Based on 75 milimeters net depths of application,for other net depth of application,multyply by the factors
shown below.
Net depth of application 25 38 50 63 75 100 125 150 175
0.77 0.86 0.93 0.99 1.00 1.02 1.04 1.06 1.07
For example.
Consumptive Use. = 47.51
Average monthly rainfall. =
Dependable rainfall.@ 75% = 78.78
Average monthly consumptive use:-
Rainfall.
75mm 42.32
100mm 45.02

Effective Rainfall for 78.78mm. 42.73

NAME OF SCHEME:- C/O [Link] CHHAH-BAN IN TEHSIL BAIJNATH DISTT. KANGRA (H.P)

PROPOSED CROPPING PATTERN

G.C.A.:-
C.C.A:- 72.00

KHARIF RABI
Crop Area Weigtage Crop
Factor
Maize 40.00 0.5556
Paddy 0.00 0.0000 Wheat.
Veg. 17.70 0.2458 Veg.
Pulses(R.F.) 6.00 0.0833 Pulses.(R.F.
Oilseeds. 5.50 0.0764 Oilseeds.
Fodder. 0.00 0.0000 Fodder.
Sugarcane, 0.00 0.0000 Sugarcane.
Orchard. 2.80 0.0389 Orchard.

Total = 72.00 1.0000 Total =

CROP WATER REQUIREMENT

PARTICULARS CCA. 72.00
Area under
crop (Hect.) Area Weigtage Jan. Feb. Mar. Apr. May.
Factor
Monthly mean [Link] F. t 49.39 51.96 58.78 66.96 74.08
Percent Sunshine Hours p 7.20 6.97 8.37 8.78 9.63
Eto = t*p*25.4/100 mm 90.32 91.99 124.97 149.33 181.20

KHARIF
Maize 40.00 0.5556

Paddy 0.00 0.0000

Veg. 17.70 0.2458 0.50

22.27
Pulses(R.F.) 6.00 0.0833

Sugarcane, 0.00 0.0000 0.75 0.80 0.85 0.85 0.90

0.00 0.00 0.00 0.00 0.00
Oilseeds. 5.50 0.0764

Fodder. 0.00 0.0000

Orchard. 2.80 0.0389 0.90 0.90 0.85 0.85 0.85

3.16 3.22 4.13 4.94 5.99
Total = 72.00 1.0000
RABI.
Wheat. 34.40 0.4778 1.20 0.75 0.75 0.25
51.79 32.96 44.78 17.84
Veg. 10.90 0.1514 0.80 1.25 0.85
10.94 17.41 16.08
Pulses.(R.F.) 6.00 0.0833 1.20 0.70 0.70 0.25
9.03 5.37 7.29 3.11
Oilseeds. 5.30 0.0736 0.80 1.05 1.20 0.35
5.32 7.11 11.04 3.85
Sugarcane. 0.00 0.0000 0.75 0.80 0.85 0.85 0.90
0.00 0.00 0.00 0.00 0.00
Fodder. 12.60 0.1750 0.70 0.70 0.80 0.90 1.00
11.06 11.27 17.50 23.52 31.71
Orchard. 2.80 0.0389 0.00 0.55 0.55 0.60 0.60
0.00 1.97 2.67 3.48 4.23
Total = 72.00 1.0000

ZAID
Toria. 7.00 0.0972

Potato. 0.00 0.0000

Peas. 0.00 0.0000

Sugarcane. 0.00 0.0000 0.50 0.55 0.55 0.60 0.60

0.00 0.00 0.00 0.00 0.00
Orchard. 0.00 0.0000 0.00 0.60 0.50 0.85 0.90
0.00 0.00 0.00 0.00 0.00
Total = 7.00 0.0972
Presowing irrigation @100mm/Hect 24.58
for all crops except Paddy. (Veg.)

0.00
(Fodder)

(O./seed)
Add for plantation of Paddy @
@ 250mm/Hect.

Total Area irrigated 72.00 72.00 72.00 55.80 33.10

Total Requirement in mm/Hect. 91.30 79.30 103.49 56.73 88.78
Total consumptive use in mm
Total Average Rainfall. 97.03 129.96 129.19 66.48 93.18
Dependable R/fall.@ 75% of R/fall 72.77 97.47 96.89 49.86 69.89
Effective Rainfall. 52.00 63.00 68.00 33.00 53.00
Net water reqt. In mm/Hect. 39.30 16.30 35.49 23.73 35.78
NIR for total CCA.(mm) 2829.81 ### 2555.04 1708.89 2576.44
NIR in m^3/month 28298.12 11738 25550.44 17088.90 25764.41632
NIR in LPS 10.57 4.85 9.54 6.59 9.62
GIR in lps (@ eff.85%,80%,90%) 17.03 7.82 15.38 10.63 15.51
 Design Discharge (16 [Link]) 25.55 11.73 23.07 15.94 23.26
[Link] pumping hours #VALUE! ### #VALUE! #VALUE! #VALUE!
Monthly Pumping Hours #VALUE! ### #VALUE! #VALUE! #VALUE!
Hence Design Discharge = ### lps.
= ### cusecs

Total pumping hours in year. = #VALUE! hours

 ZAID
Area Weigtage Crop Area Weigtage
Factor Factor
Toria. 7.00 0.0972
34.40 0.4778 Potato. 0.00 0.0000
10.90 0.1514 Peas. 0.00 0.0000
6.00 0.0833 Sugarcane 0.00 0.0000
5.30 0.0736 Orchard. 0.00 0.0000
12.60 0.1750
0.00 0.0000
2.80 0.0389

72.00 1.0000 Total = 7.00 0.0972

LATITUD 32^

Jun. July. Aug Sep. Oct. Nov. Dec.

76.57 73.45 73.04 70.61 65.93 58.62 53.33

9.59 9.77 9.27 8.34 7.95 7.11 7.05
186.51 182.27 171.98 149.58 133.13 105.86 95.50

0.70 1.20 0.95 0.60

72.53 121.51 90.77 49.86
1.1 1.20 1.50 1.15 1.05
0.00 0.00 0.00 0.00 0.00
0.80 1.25 0.90
36.68 56.01 38.05
0.65 1.15 0.80 0.50
10.10 17.47 11.47 6.23
0.95 1.00 1.00 0.95 0.90 0.85 0.75
0.00 0.00 0.00 0.00
0.50 0.80 1.00 0.60
7.12 11.14 13.14 6.86
0.95 0.95 0.95 0.95
0.00 0.00 0.00 0.00
0.85 0.85 0.85 0.85 0.85 0.85 0.85
6.17 6.03 5.68 4.94 4.40 3.50 3.16

0.60 0.80
30.35 36.50
 0.50
7.23

0.70
4.92
0.95 1.00 1.00 0.95 0.90 0.85 0.75
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.65 0.70 0.70
15.14 12.97 11.70
0.65 0.70 0.70 0.65 0.60 0.55 0.55
4.71 4.96 4.68 3.78 3.11 2.26 2.04

0.00 0.00

0.60 0.70 0.60

7.77 7.20 5.57
0.80 1.05 0.95
0.00 0.00 0.00
0.50 0.70 1.17
0.00 0.00 0.00
0.65 0.70 0.70 0.65 0.60 0.55 0.55
0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.95 1.00 1.00 1.30 0.90 0.85 0.75
0.00 0.00 0.00 0.00 0.00 0.00 0.00

55.56 9.72 47.78 15.14

(Maize) (Z/Crops) (wheat) (Veg.)
0.00 7.36 17.50
(Nursury) (O./seed) (Fodder)
R.F. R.F.
(Pulses) (pulses)
7.64
(O./seed)
0.00
(p/tran.)

72.00 72.00 72.00 72.00 51.40 68.10 72.00

200.52 217.12 163.79 ### #VALUE! #VALUE! #VALUE!

204.71 518.74 642.08 294.45 20.32 24.44 74.90

153.53 389.06 481.56 220.84 15.24 18.33 56.18
120.00 200.00 150.00 75.00 15.00 18.00 38.00
80.52 17.12 13.79 ### #VALUE! #VALUE! #VALUE!
5797.10 1232.56 992.57 ### #VALUE! #VALUE! #VALUE!
57970.97 12325.62 9925.67 #VALUE! #VALUE! #VALUE! #VALUE!
22.37 4.60 3.71 #VALUE! #VALUE! #VALUE! #VALUE!
36.05 7.42 5.97 #VALUE! #VALUE! #VALUE! #VALUE!
 54.08 11.13 8.96 #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! ### #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! ### #VALUE! #VALUE! #VALUE! #VALUE!
 FLOOD [Link] CALCULATIONS.

X-Sectional Area = 101.660 Sqm.

Wetted Perimetre(W.P.) = 147.510 Mtr.
R = 0.689 Mtr.
Slope (S) = 0.002
Velocity (V) = 1.092 m / sec
Discharge (Q) = 167.410 m3/ sec
Water Way (w) = 90.000 m
Silt factor (f) = 1.970
Discharge per [Link] = 1.860 m3/ sec/ m
(Unit discharge) =
Lacy's Width = 62.609 m
If Lacy's width is less than water way =
Scour depth = 2.076
If Lacy's width is more than water way =
Scour depth should be calculated on = 0.000
unit discharge =
Highest Flood Level (H.F.L.) = 425.400 M
Lowest Flood Level (L.W.L) = = 424.090 M
[Link]. = 1.150 M

[Link] at nose = 1.725 M

[Link] at shank = 1.150 M
CALCULATIONS.
 ECONOMICAL DIA STATEMENT
NAME OF WORK: C/O 10 Nos T/wells (Tube well at Toki)
Rates of Materials
1 Peak daily water requirement 16.09 Lps ( 1st. Highest) Rate of Pipe 30200 10
2 Maximum daily pump. Hours. 16 Hrs. Rate of Flanges = Rs. 56.00 Per Kg ED @16.32% 4929 10 15
3 Length of rising main 375 Mtrs. Rate of MS Pipe = Rs. 30.00 Per Kg Total 35129 say Rs. 35 15 20
4 Highest point of discharge 106.62 Mtrs. Rate of GI Pipe = Rs. 30.00 Per Kg Specification of Pipe = 1 (1 for 1978-1982, 2 for 3589-2000) Modulus of Elasiticity 20 25
5 R.L. of Pump House. 38.50 Mtrs. Start Diameter of Pipe from: 25 32
6 R.L. of centre line of pump 38.50 Mtrs. 200 mm Grades of 1978-1982 = 210, 240 CI Pipes 7.50E+09 32 40
7 Value of "C". 100 250 mm Grades of 3589-2000 = 330, 415, 450 DI Pipes 1.70E+10 40 50
8 Per Kwh energy charges 3.10 Rs. 300 mm 300 mm Ø is Most Economical Steel Pipes 2.10E+10 50 65
9 Rate of p/ machinery per HP 4500 Rs. 350 mm Velocity= 0.34 m/sec Mod. of Elasticity = 2.10E+10 kg/m² 65 80
10 Total pumping hours per year 3307.28 Hrs. 400 mm 80 100
11 Peak daily design requirement Grade of Steel for MS 1978-1982= 210 ; Yield Stress = 210 100 125
with given Hours of Pumping 24.13 Lps 125 150
12 Delivery Head 68.12 Mtrs. Design of wall thickness of Pipe 150 200
13 Static suction lift 0.00 Mtrs, Dia Outer Dia Max FTP F. Stresses Thickness -ve Tolerance Corrosion Allowce Total Thickness Min wall Thickness Thickness Taken 200 250 Dia Medium Class Heavy Class
14 P/ Efficiency 60 % 200 219.10 176.89 126 1.54 0.19 1.50 3.23 4.00 6.40 250 300 Thick. Weight Thick. Weight
15 Intrest rate. 8.50% 250 273.10 129.83 126 1.41 0.18 1.50 3.08 4.00 6.40 300 350 40 3.25 3.75 4.05 4.59
300 323.90 110.38 126 1.42 0.18 1.50 3.10 4.40 6.40 350 400 50 3.65 5.28 4.50 6.35
350 355.60 106.90 126 1.51 0.19 1.50 3.20 4.80 6.40 400 500 65 3.65 6.72 4.50 8.11
Calculation of Pipe Cost: 400 406.40 106.80 126 1.72 0.22 1.50 3.44 4.80 7.10 500 600 80 4.05 8.72 4.85 10.34
600 700 100 4.50 12.42 5.40 14.72
Sr. No. DIA. Outer T/Head Required Wall Wt /mtrs. Cost of Pipe Wt of Flange Cost for 1m of Cost of Rate of Painting Cost of Cost of Labour Add for Bends Total cost for 1 mtrs. 700 800 125 4.85 16.59 5.40 18.19
Dia i/c surge Thickness per rmt Table 17 pipe (6m long) Welding per sqm 1m Painting @ 3.27/kg for MS etc @ 2% of pipe 800 900 150 4.85 19.27 5.40 21.67
900 1000
1 200 219.10 176.89 6.40 33.57 R$ 1,007.14 8.44 R$ 157.55 R$ 62.83 159 R$ 99.90 R$ 109.78 R$ 20.14 R$ 1,457.34 1000 1200
2 250 273.10 129.83 6.40 42.09 R$ 1,262.83 12.06 R$ 225.05 R$ 78.54 159 R$ 124.88 R$ 137.65 R$ 25.26 R$ 1,854.20 1200 1000
3 300 323.90 110.38 6.40 50.11 R$ 1,503.37 15.52 R$ 289.76 R$ 94.25 159 R$ 149.85 R$ 163.87 R$ 30.07 R$ 2,231.16 1200 1200
4 350 355.60 99.01 6.40 55.12 R$ 1,653.46 24.60 R$ 459.11 R$ 109.96 159 R$ 174.83 R$ 180.23 R$ 33.07 R$ 2,610.66 1200
5 400 406.40 91.83 7.10 69.92 R$ 2,097.48 32.79 R$ 612.10 R$ 125.66 159 R$ 199.81 R$ 228.63 R$ 41.95 R$ 3,305.63

Sr. Dia of Rising Length in F/Losses/ Total losses Velocity of Velocity of Delivery Suction lift Entrance Residual Total Surge Total BHP required
No. main in mm metres 1000 i/c 10% other pressure Water in Head Losses Head Head(5+6+8+9+ pressure Head(12+13) @60% eff.
losses wave "C" pipe 10+11) (Water Q*H/(75*0.60)
1 2 3 4 5 6 7 8 9 10 11 12 Hammer)
13 14 15

1 200 375 5.41 2.23 1199.76 0.77 68.12 9.74 0.01 3.00 83.11 93.78 176.89 44.57
2 250 375 1.83 0.75 1158.35 0.49 68.12 0.00 0.01 3.00 71.88 57.95 129.83 38.55
3 300 375 0.75 0.31 1120.95 0.34 68.12 0.00 0.00 3.00 71.43 38.94 110.38 38.31 BHP required
4 350 375 0.35 0.15 1086.95 0.25 68.12 0.00 0.00 3.00 71.27 27.74 99.01 38.22 @60% 15 eff.
5 400 375 0.19 0.08 1055.87 0.19 68.12 0.00 0.00 3.00 71.20 20.63 91.83 38.19 #REF!
Q*H/(75*0.60)

#REF!

S,N Dia of Rising Annual Capitalised P/cost for Ist Capitalised I/Inv. For Pipe & joint G/Total of Pipe Dia. Remarks.
o. Electric E/charges for 15 Yrs@ Rs. E/charges Pumps for cost [Link](Col.
Charges(HP* Ist 15 Yrs. 3500 per H.P. for next 15 next 15 (17+18+19+2
0.746*Rate* Yrs. Yrs. 0+21)
T/pumping @0.1827
Hours of of col.18
#REF!
Year)
1 2 16 17 18 19 20 21 22 23 24

1 200 R$ 340,918 R$ 2,831,064 R$ 200,582 R$ 316,985 R$ 58,999 R$ 546,504 R$ 3,954,134 Not Economical Hence the economical diameter is 300 mm
2 250 R$ 294,856 R$ 2,448,558 R$ 173,481 R$ 274,157 R$ 51,028 R$ 695,323 R$ 3,642,547 250 HP Required = 38.31 HP
3 300 R$ 293,025 R$ 2,433,349 R$ 172,403 R$ 272,454 R$ 50,711 R$ 836,685 R$ 3,765,602 Not Economical Keep Overloading Margin (%) = 15
4 350 R$ 292,348 R$ 2,427,727 R$ 172,005 R$ 271,825 R$ 50,594 R$ 978,998 R$ 3,901,149 Not Economical BHP including 15 % Overloading is = 44.06
5 400 R$ 292,058 R$ 2,425,322 R$ 171,835 R$ 271,555 R$ 50,543 R$ 1,239,611 R$ 4,158,867 Not Economical Provide 3 Sets of 175 HP Each

* CLASSIFICTION (THICK. & CLASS) OF RISING MAIN *

NAME OF WORK: C/O 10 Nos T/wells (Tube well at Toki)
Data:
Dia of Rising Main= 300 mm Carring [Link] R/M= 2085 kL/Day
Water requirement 1390 kL/Day Velocity = 0.34 m/sec.
Pumping Hours = 16 Head Loss /1000m = 0.75 m/1000m
R.D. of end point = 375 RL = 106.62
R.D. of Start point = 0 RL = 38.50

Sr. RD RL Total Total losses Total Surge Max FTP = Min Pipe -ve Tolerance Corrosion Total Thickness Provide Flange Table for Length of pipe with
No. F/Losses i/c i/c 10% other operating pressure (1.5 Thickness Allownce Thickness the range this classification
10% other losses pressure at (Water [Link]), Required
losses the point Hammer) (1.5 x [Link]),
(OpPr+ Surge)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 0 38.50 0.75 0.31 71.43 38.94 110.37 1.42 0.18 1.50 3.10 4.40 11 120.00
2 120 512.92 0.75 0.21 -403.09 38.94 -364.15 -4.68 -0.59 1.50 -3.77 4.40 5 420.00
3 540 567.70 0.75 -0.14 -458.22 38.94 -419.27 -5.39 -0.67 1.50 -4.56 4.40 5 100.00
4 640 608.85 0.75 -0.22 -499.45 38.94 -460.51 -5.92 -0.74 1.50 -5.16 4.40 5 460.00
5 1100 658.50 0.75 -0.60 -549.48 38.94 -510.54 -6.56 -0.82 1.50 -5.88 4.40 5 Complete
 WEIGHT AND PRESURE TAKEN BY MS PIPES FOR DIFFERENT DIA & THICKNESSES

MSERW PLAIN ENDED PIPES

**Max Pressure allowed as p
Nominal Weight of pipe & Pressure taken for different thicknesses
Outer ([Link] per BIS 1978-82 and pressu
Dia of
Dia (mm) 3.2 3.6 4 4.4 4.8 5.2 5.6 6.4 6.6
Pipe

125 141.30 10.90 13.54 16.16 18.74 21.92

(Test Pressure) 598 747 897 1046 1233
150 168.30 13.03 14.62 16.21 17.78 19.35 20.92 22.47 25.55
(Test Pressure) 502 565 627 690 753 816 878 1004
200 219.10 17.04 21.22 25.37 29.49 33.57
(Test Pressure) 386 482 578 675 771
250 273.10 26.55 31.76 36.94 42.09
(Test Pressure) 387 464 541 619
300 323.90 34.67 37.77 43.96 50.11
(Test Pressure) 359 391 456 522
350 355.60 41.53 44.94 55.12
(Test Pressure) 356 386 475
400 406.40 47.54 51.45 55.35 63.13
(Test Pressure) 312 338 364 416
450 457.00 53.53 62.34 71.12
(Test Pressure) 277 324 370
500 508.00 69.38 79.17
(Test Pressure) 291 333
550 559.00 76.43 87.22
(Test Pressure) 264 302
600 610.00 95.27
(Test Pressure) 277
650 660.00 103.16
(Test Pressure) 256
700 711.00 111.21
(Test Pressure) 238
750 762.00 119.26
(Test Pressure) 222
800 813.00 127.31
(Test Pressure) 208
850 864.00 135.36
(Test Pressure) 196
900 914.00 143.25
(Test Pressure) 185
950 965.00
(Test Pressure)
1000 1016.00
(Test Pressure)

Weight per m of GI Pipe Heavy Class Labour for Laying Jointing & Testing

Dia Medium Class Heavy Class Rate

 Thick. Weight Thick. Weight per Ton per m
40 3.25 3.75 4.05 4.59 6.85 30000 #N/A #N/A
50 3.65 5.28 4.50 6.35 6.85 30000 #N/A #N/A
65 3.65 6.72 4.50 8.11 10.05 30000 #N/A #N/A
80 4.05 8.72 4.85 10.34 10.05 30000 #N/A #N/A
100 4.50 12.42 5.40 14.72 13.40 30000 #N/A #N/A
125 4.85 16.59 5.40 18.19 18.10 30000 #N/A #N/A
150 4.85 19.27 5.40 21.67 25.10 30000 #N/A #N/A

Min Wall Thicknes

40 48.8 GI Pipe
50 60.8 GI Pipe
65 76.6 GI Pipe
80 89.9 GI Pipe
100 115 GI Pipe
125 140.8 GI Pipe
150 166.50 GI Pipe
200 219.10 4.0 4.8 5.6 6.4 7 7.9
250 273.10 4.0 4.8 5.6 6.4 7.1 7.8
300 323.90 4.4 4.8 5.6 6.4 7.1 7.9
350 355.60 4.8 5.2 6.4 7.1 7.9 8.7
400 406.40 4.8 5.2 5.6 6.4 7.1 7.9
450 457.00 4.8 5.6 6.4 7.1 7.9 8.7
500 508.00 5.6 6.4 7.1 7.9 8.7 9.5
550 559.00 5.6 6.4 7.1 7.9 8.7 9.5
600 610.00 6.4 7.1 7.9 8.7 9.5 11.1
650 660.00 6.4 7.1 7.9 8.7 9.5 11.1

8.2 #N/A

WEIGHT AND DIMENSIONS OF GI PIPES FOR DIFFERENT DIA & CLASS CONFORMING TO IS:1239

GI PIPES MEDIUM CLASS

Nominal DiOuter Dia (mm) Thickness Weight of Galvanised Tubes

Max Min (mm) Plain End Screw/Socket

15 21.8 21 2.65 1.28 1.29

20 27.3 26.5 2.65 1.66 1.67
25 34.2 33.3 3.25 2.54 2.56
32 42.9 42 3.25 3.26 3.29
40 48.8 47.9 3.25 3.75 3.79
50 60.8 59.7 3.65 5.28 5.35
65 76.6 75.3 3.65 6.72 6.84
80 89.9 88 4.05 8.72 8.89
100 115 113.1 4.5 12.42 12.72
125 140.8 138.5 4.85 16.59 17.09
150 166.5 163.9 4.85 19.27 20.27

GI PIPES HEAVY CLASS

Nominal DiOuter Dia (mm) Thickness Weight of Galvanised Tubes
Max Min (mm) Plain End Screw/Socket

15 21.8 21 3.25 1.51 1.52

20 27.3 26.5 3.25 1.98 1.99
25 34.2 33.3 4.05 3.07 3.09
32 42.9 42 4.05 3.96 3.99
40 48.8 47.9 4.05 4.59 4.63
50 60.8 59.7 4.5 6.35 6.42
65 76.6 75.3 4.5 8.11 8.23
80 89.9 88 4.85 10.34 10.51
100 115 113.1 5.4 14.72 15.02
125 140.8 138.5 5.4 18.19 18.69
150 166.5 163.9 5.4 21.67 22.27
**Max Pressure allowed as per BIS 3589 is 5 mpa
([Link] per BIS 1978-82 and pressure as per BIS 3589-91 for Fe 330)
7 7.1 7.8 7.9

23.50 25.99
1327 1476
28.23 31.25
1114 1239
36.61 41.15
843 952
46.58 51.03
686 754
55.47 61.56
579 644
61.02 67.74
527 587
69.92 77.64
461 513
78.78 87.50
410 456
87.71 97.43
369 411
96.64 107.37
335 373
105.57 117.30
307 342
114.32 127.05
284 316
123.25 136.98
264 293
132.18 146.92
246 274
141.11 156.85
231 257
150.04 166.79
217 241
158.80 176.53
205 228
186.47
216
196.40
205
 DETAIL OF PLATE FLANGES FOR WELDING

Nominal TABLE OF FLANGE 3 (UPTO 25 M HEAD)

Dia of Outer Dia Inner Dia Total Number of Dia of Holes Thickness of Inner Dia of Weight of
Flange Df D1f Thickness b Holes N D2f Groove f Recess D4f Flange W kg

1200 1375 1220.0 36 32 30 5 1280 75.995

1400 1575 1420.0 42 36 30 5 1480 103.871
1600 1790 1620.0 46 40 30 5 1690 144.579
1800 1990 1820.0 52 44 30 5 1890 184.216
2000 2190 2020.0 58 48 30 5 2090 228.618

Nominal TABLE OF FLANGE 5 (UPTO 60M HEAD)

Dia of Outer Dia Inner Dia Total Number of Dia of Holes Thickness of Inner Dia of Weight of
Flange Df D1f Thickness b Holes N D2f Groove f Recess D4f Flange W kg

10 75 17.2 12 4 11 2 35 0.310
15 80 21.3 12 4 11 2 40 0.351
20 90 26.9 14 4 11 2 50 0.532
25 100 33.7 14 4 11 2 60 0.650
32 120 42.4 16 4 14 2 70 1.058
40 130 48.3 16 4 14 3 80 1.180
50 140 60.3 16 4 14 3 90 1.299
65 160 76.1 16 4 14 3 110 1.642
80 190 88.9 18 4 18 3 120 2.608
100 210 114.3 18 4 18 3 148 2.914
125 240 139.7 20 8 18 3 178 3.945
150 265 168.3 20 8 18 3 202 4.351
200 320 219.1 22 8 18 3 258 6.412
250 375 273.0 24 12 18 3 312 8.476
300 440 323.9 24 12 22 4 365 10.918
350 490 355.6 26 12 22 4 415 15.756
400 540 406.4 28 16 22 4 465 18.823
500 645 508.0 30 20 22 4 570 25.418
600 755 609.6 32 20 26 5 670 33.161
700 860 711.2 34 24 26 5 775 41.824
800 975 812.8 38 24 30 5 880 58.111
900 1075 914.4 42 24 30 5 980 71.787
1000 1175 1016.0 46 28 30 5 1080 85.826
1200 1405 1220.0 56 32 33 5 1295 147.554
1400 1630 1420.0 66 36 36 5 1510 231.467
1600 1830 1620.0 74 40 36 5 1710 295.396
1800 2045 1820.0 84 44 39 5 1920 402.497
2000 2265 2020.0 92 48 42 5 2125 531.113
Nominal TABLE OF FLANGE 11 (UPTO 100M HEAD)
Dia of Outer Dia Inner Dia Total Number of Dia of Holes Thickness of Inner Dia of Weight of
Flange Df D1f Thickness b Holes N D2f Groove f Recess D4f Flange W kg

200 340 219.1 24 8 22 3 258 8.594

250 395 273.0 26 12 22 3 320 11.248
300 445 323.9 26 12 22 4 370 12.631
350 505 355.6 28 16 22 4 430 19.320
400 565 406.4 32 16 26 4 482 26.385
500 670 508.0 38 20 26 4 585 39.245
600 780 609.6 42 20 30 5 685 52.919
700 895 711.2 46 24 30 5 800 73.302
800 1015 812.8 52 24 33 5 905 104.403
900 1115 914.4 56 28 33 5 1005 123.778
1000 1230 1016.0 62 28 36 5 1110 162.319
1200 1455 1220.0 74 32 39 5 1330 255.365

Nominal TABLE OF FLANGE 17 (UPTO 160M HEAD)

Dia of Outer Dia Inner Dia Total Number of Dia of Holes Thickness of Inner Dia of Weight of
Flange Df D1f Thickness b Holes N D2f Groove f Recess D4f Flange W kg

10 90 17.2 14 4 14 2 40 0.535
15 95 21.3 14 4 14 2 45 0.596
20 105 26.9 16 4 14 2 58 0.854
25 115 33.7 16 4 14 2 68 1.019
32 140 42.4 16 4 18 2 78 1.478
40 150 48.3 16 4 18 3 88 1.613
50 165 60.3 18 4 18 3 102 2.187
65 185 76.1 18 4 18 3 122 2.678
80 200 88.9 20 8 18 3 138 3.298
100 220 114.3 20 8 18 3 158 3.652
125 250 139.7 22 8 18 3 188 5.024
150 285 168.3 22 8 22 3 212 6.051
175 315 193.7 24 8 22 3 242 7.877
200 340 219.1 24 12 22 3 268 8.440
250 405 273.0 26 12 26 3 320 12.056
300 460 323.9 28 12 26 4 378 15.523
350 520 355.6 32 16 26 4 438 24.595
400 580 406.4 36 16 30 4 490 32.791
500 715 508.0 44 20 33 4 610 59.874
600 840 609.6 52 20 36 5 725 94.017
700 910 711.2 58 24 36 5 795 99.042
800 1025 812.8 64 24 39 5 900 133.184
900 1125 914.4 72 28 39 5 1000 164.876
1000 1255 1016.0 78 28 42 5 1115 228.559
1200 1485 1220.0 94 32 48 5 1330 361.526
Nominal TABLE OF FLANGE 23 (UPTO 250M HEAD)
Dia of Outer Dia Inner Dia Total Number of Dia of Holes Thickness of Inner Dia of Weight of
Flange Df D1f Thickness b Holes N D2f Groove f Recess D4f Flange W kg

175 330 193.7 26 12 26 3 248 9.415

200 360 219.1 28 12 26 3 278 11.868
250 425 273.0 32 12 30 3 335 17.736
300 485 323.9 38 16 30 4 395 25.559
350 555 355.6 42 16 33 4 450 40.333
400 620 406.4 46 16 36 4 505 53.618
500 730 508.0 58 20 36 4 615 85.835
600 845 609.6 66 20 39 5 720 121.862

Nominal TABLE OF FLANGE 28(UPTO 400M HEAD)

Dia of Outer Dia Inner Dia Total Number of Dia of Holes Thickness of Inner Dia of Weight of
Flange Df D1f Thickness b Holes N D2f Groove f Recess D4f Flange W kg

10 90 17.2 16 4 14 2 40 0.622
15 95 21.3 16 4 14 2 45 0.692
20 105 26.9 18 4 14 2 58 0.971
25 115 33.7 18 4 14 2 68 1.158
32 140 42.4 18 4 18 2 78 1.681
40 150 48.3 20 4 18 3 88 2.078
50 165 60.3 20 4 18 3 102 2.462
65 185 76.1 22 8 18 3 122 3.195
80 200 88.9 24 8 18 3 138 4.026
100 235 114.3 26 8 22 3 162 5.673
125 270 139.7 28 8 26 3 188 7.687
150 300 168.3 30 8 26 3 218 9.722
175 350 193.7 32 12 30 3 260 13.820
200 375 219.1 34 12 30 3 285 16.252
250 450 273.0 42 12 33 3 345 28.451
300 515 323.9 50 16 33 4 410 42.083
350 580 355.6 56 16 36 4 465 62.875
400 660 406.4 64 16 39 4 535 94.025
500 755 508.0 72 20 42 4 615 118.961
Nominal TABLE OF FLANGE 34 (UPTO 640M HEAD)
Dia of Outer Dia Inner Dia Total Number of Dia of Holes Thickness of Inner Dia of Weight of
Flange Df D1f Thickness b Holes N D2f Groove f Recess D4f Flange W kg

50 180 60.3 26 4 22 3 102 3.929

65 205 76.1 26 8 22 3 122 4.757
80 215 88.9 30 8 22 3 138 5.941
100 250 114.3 32 8 26 3 162 8.116
125 295 139.7 34 8 30 3 188 11.819
150 345 168.3 36 8 33 3 218 17.036
175 375 193.7 40 12 33 3 260 21.096
200 415 219.1 46 12 36 3 285 29.424
250 470 273.0 54 12 36 3 345 41.957
300 530 323.9 62 16 36 4 410 57.075
350 600 355.6 72 16 39 4 465 89.925
400 670 406.4 78 16 42 4 535 119.561

Nominal TABLE OF FLANGE 38 (UPTO 1000M HEAD)

Dia of Outer Dia Inner Dia Total Number of Dia of Holes Thickness of Inner Dia of Weight of
Flange Df D1f Thickness b Holes N D2f Groove f Recess D4f Flange W kg

10 100 17.2 20 4 14 2 40 1.006

15 105 21.3 20 4 14 2 45 1.106
20 130 26.9 22 4 18 2 58 1.867
25 140 33.7 24 4 18 2 68 2.372
32 155 42.4 24 4 22 2 78 2.805
40 170 48.3 26 4 22 3 88 3.593
50 195 60.3 28 4 26 3 102 5.009
65 220 76.1 30 8 26 3 122 6.361
80 230 88.9 34 8 26 3 138 7.773
100 265 114.3 36 8 30 3 162 10.409
125 315 139.7 42 8 33 3 188 17.364
150 355 168.3 48 12 33 3 218 23.836
175 385 193.7 54 12 33 3 260 31.257
200 430 219.1 60 12 36 3 285 43.258
250 505 273.0 72 12 39 3 345 69.843
300 585 323.9 84 16 42 4 410 104.688
350 655 355.6 95 16 48 4 465 151.290
400 715 406.4 106 16 48 4 535 197.432
500 870 508.0 128 20 56 4 615 336.377