TROUBLESHOOTING TROUBLESHOOTING BY ERROR CODE

Open and short circuit in injector Electrical

CA331
#2
Open or short circuit ENG E03 ENGINE • • system
Open and short circuit in injector Electrical
CA332
#4
Open or short circuit ENG E03 ENGINE • • system
Abnormal engine controller data Electrical
CA342
matching consistency
Matching inconsistency ENG E04 ENGINE • • system
Abnormal circuit for injector sys- Electrical
CA351
tem
Abnormal circuit ENG E03 ENGINE • • system
SENSOR Electrical
CA352 Sensor power source 1 too low Excessively low voltage detected ENG E03
VOLTAGE
• • system
SENSOR Electrical
CA386 Sensor power source 1 too high Excessively high voltage detected ENG E03
VOLTAGE
• • system
FUEL FIL- Electrical
CA428 Water detection sensor too high Excessively high voltage detected ENG E01 — —
TER system
FUEL FIL- Electrical
CA429 Water detection sensor too low Excessively low voltage detected ENG E01 — —
TER system
Abnormal engine oil pressure ENG OIL Electrical
CA435
switch
Abnormal signal circuit ENG E02
PRESS SW
• • system
BATTERY Electrical
CA441 Power supply voltage too low Excessively low voltage detected ENG E04
VOLTAGE
• • system
BATTERY Electrical
CA442 Power supply voltage too high Excessively high voltage detected ENG E04
VOLTAGE
• • system
Electrical
CA449 Common rail pressure too high 2 Excessively high pressure detected ENG E03 ENGINE • • system
Common rail pressure sensor too Electrical
CA451
high
Excessively high voltage detected ENG E03 ENGINE • • system
Common rail pressure sensor too Electrical
CA452
low
Excessively low voltage detected ENG E03 ENGINE • • system
CAC
Charge temperature too high Exceeded upper control limit of Electrical
CA488
torque derated temperature
ENG E03 OVER- • • system
HEAT
Electrical
CA553 Common rail pressure too high 1 Excessively high pressure detected ENG E02 ENGINE • • system
Electrical
CA559 Supply pump no pressure 1 No pressure feeding detected ENG E02 ENGINE • • system
ENG Electrical
CA689 Abnormal engine Ne speed sensor Abnormality in signal ENG E03
SPEED
• • system
Abnormal engine Bkup speed sen- ENG Electrical
CA731
sor phase
Abnormal phase ENG E03
SPEED
• • system
Loss of all data of engine control- CON- Electrical
CA757
ler
Loss of all data ENG E04
TROLLER
• • system
Abnormal engine Bkup speed sen- ENG Electrical
CA778
sor
Abnormal Bkup signal ENG E03
SPEED
• • system
Abnormal CAN communication
DATA Electrical
CA1633 (Engine controller – HST control- Abnormal communication ENG E03
LINK
• • system
ler)
Decelerator pedal sensor power DECEL Electrical
CA2185
source too high
Excessively high voltage detected ENG E03
PEDAL
• • system
Decelerator pedal sensor power DECEL Electrical
CA2186
source too low
Excessively low voltage detected ENG E03
PEDAL
• • system
Electrical
CA2249 Supply pump no pressure 2 No pressure feeding detected ENG E03 ENGINE • • system
Electrical
CA2311 Abnormal IMV solenoid Abnormal resistance ENG E03 ENGINE • • system
HEATER Electrical
CA2555 Open in air intake heater relay Open ENG E01 — —
RELAY system
Short circuit in air intake heater HEATER Electrical
CA2556 Short circuit ENG E01 — —
relay RELAY system

40-212 D51EX/PX-22
TROUBLESHOOTING TROUBLESHOOTING BY ERROR CODE

N SAFETY Electrical
D130KA Neutral safety relay Open HST E02
RELAY
• • system
N SAFETY Electrical
D130KB Neutral safety relay Short circuit HST E02
RELAY
• • system
“Defective communication
CAN communication (Monitor DATA Electrical
DAFRKR
panel – HST controller)
(Abnormality in objective compo- MON E03
LINK
• • system
nent system)”
“Defective communication
CAN communication (Monitor DATA Electrical
DAFRMC
panel – Engine controller)
(Abnormality in objective compo- MON E03
LINK
• • system
nent system)”
Electrical
DAJ000 HST controller Memory error HST — — — —
system
BATTERY Electrical
DAJ0KK HST controller Lowing of source voltage HST E04
VOLTAGE
• • system
MACHINE Electrical
DAJ0KQ HST controller Machine code error HST E03
CODE
• • system
CON- Electrical
DAJ0KT HST controller Memory error HST E03
TROLLER
• • system
HST controller sensor 5V power SENSOR Electrical
DAJ5KK
supply No. 1
Lowing of source voltage/Input HST E04
VOLTAGE
• • system
HST controller sensor 5V power SENSOR Electrical
DAJ6KK
supply No. 2
Lowing of source voltage/Input HST E03
VOLTAGE
• • system
“Defective communication
CAN communication (HST con- DATA Electrical
DAJRKR
troller – Monitor panel)
(Abnormality in objective compo- HST E03
LINK
• • system
nent system)”
“Defective communication
CAN communication (HST con- DATA Electrical
DB2RKR
troller – Engine controller)
(Abnormality in objective compo- HST E03
LINK
• • system
nent system)”
SHIFT UP Electrical
DD12KA Shift up switch Open HST E02
SW
• • system
SHIFT UP Electrical
DD12KB Shift up switch Short circuit HST E02
SW
• • system
SHIFT Electrical
DD13KA Shift down switch Open HST E02
DOWN SW
• • system
SHIFT Electrical
DD13KB Shift down switch Short circuit HST E02
DOWN SW
• • system
TRAVEL Electrical
DD14KB Travel lock limit switch 1 Short circuit HST E03
LOCK
• • system
Electrical
DD1NL4 Fan rotation selector switch Disagreement of ON/OFF signals HST E01 FAN SW — —
system
R SPEED Electrical
DDDCKB Reverse travel speed switch Short circuit HST E01 — —
SW system
BRAKE Electrical
DDP6KA Brake oil pressure sensor Open HST E02
PRESS
• • system
BRAKE Electrical
DDP6KB Brake oil pressure sensor Short circuit HST E02
PRESS
• • system
BRAKE Electrical
DDP6MA Brake oil pressure sensor Malfunction HST E02
PRESS
• • system
TRAVEL Electrical
DDQ2KA Travel lock limit switch 1 Open HST E03
LOCK
• • system
SHIFT Electrical
DDT0L4 Shift mode switch Disagreement of ON/OFF signals HST E01 — —
MODE SW system
TRAVEL Electrical
DDU1FS Travel lock limit switches 1 and 2 Fixing HST E03
LOCK
• • system
TRAVEL Electrical
DDU1KA Travel lock limit switch 2 Open HST E03
LOCK
• • system
Short circuit with power supply TRAVEL Electrical
DDU1KY Travel lock limit switch 2
line
HST E03
LOCK
• • system

D51EX/PX-22 40-213
TROUBLESHOOTING TROUBLESHOOTING BY ERROR CODE

Electrical
DGS1KA HST oil temperature sensor Open HST E01 OIL TEMP — —
system
Electrical
DGS1KX HST oil temperature sensor Out of input signal range HST E01 OIL TEMP — —
system
HST Electrical
DHH5KA Left HST pump pressure sensor Open HST E02
PRESS
• • system
HST Electrical
DHH5KB Left HST pump pressure sensor Short circuit HST E02
PRESS
• • system
HST Electrical
DHH6KA Right HST pump pressure sensor Open HST E02
PRESS
• • system
HST Electrical
DHH6KB Right HST pump pressure sensor Short circuit HST E02
PRESS
• • system
FUEL Electrical
DK10KA Fuel dial sensor Open HST E03
DIAL
• • system
FUEL Electrical
DK10KB Fuel dial sensor Short circuit HST E03
DIAL
• • system
Electrical
DK30KA Steering angle sensor 1 Open HST E03 ST LEVER • • system
Electrical
DK30KB Steering angle sensor 1 Short circuit HST E03 ST LEVER • • system
Electrical
DK30KX Steering angle sensor Out of input signal range HST E04 ST LEVER • • system
Electrical
DK30KZ Steering angle sensor Open or short circuit HST E04 ST LEVER • • system
Electrical
DK30L8 Steering angle sensor Disagreement of analog signals HST E03 ST LEVER • • system
Electrical
DK31KA Steering angle sensor 2 Open HST E03 ST LEVER • • system
Electrical
DK31KB Steering angle sensor 2 Short circuit HST E03 ST LEVER • • system
BRAKE Electrical
DK40KA Brake pedal sensor Open HST E03
PEDAL
• • system
BRAKE Electrical
DK40KB Brake pedal sensor Short circuit HST E03
PEDAL
• • system
Electrical
DK55KX Directional potentiometer Out of input signal range HST E04 FR LEVER • • system
Electrical
DK55KZ Directional potentiometer Open or short circuit HST E04 FR LEVER • • system
Electrical
DK55L8 Directional potentiometer Disagreement of analog signals HST E03 FR LEVER • • system
Electrical
DK56KA Directional potentiometer 1 Open HST E03 FR LEVER • • system
Electrical
DK56KB Directional potentiometer 1 Short circuit HST E03 FR LEVER • • system
Electrical
DK57KA Directional potentiometer 2 Open HST E03 FR LEVER • • system
Electrical
DK57KB Directional potentiometer 2 Short circuit HST E03 FR LEVER • • system
TRAVEL Electrical
DLM0KX HST motor speed sensor Out of input signal range HST E03
SPEED
• •Open system
TRAVEL Electrical
DLM1KA Left HST motor speed sensor Open HST E01 — —
SPEED system
Electrical
DLM1KB Left HST motor speed sensor Short circuit HST — — — —
system
Electrical
DLM1MA Left HST motor speed sensor Malfunction HST — — — —
system

40-214 D51EX/PX-22
TROUBLESHOOTING INFORMATION IN TROUBLESHOOTING TA-

TRAVEL Electrical
DLM2KA Right HST motor speed sensor Open HST E01 — —
SPEED system
Electrical
DLM2KB Right HST motor speed sensor Short circuit HST — — — —
system
Electrical
DLM2MA Right HST motor speed sensor Malfunction HST — — — —
system

★ Error codes:
The error code table is written in alphabetical order and also starting from small number.
The error code in parentheses is not recorded in the failure history for both electrical system and mechanical system.
★ Applicable equipment:
Applicable equipment indicates in which controller system the failure has occurred.
MON: Monitor panel system
ENG: Engine controller system
HST: HST controller system
★ Error codes:
Error codes indicate what is displayed in the operator mode when a failure is detected.
★ History classification:
History classification indicates in which system, either electrical system or mechanical system in the failure history
display function, a failure has been recorded.
INFORMATION IN TROUBLESHOOTING TABLE

Action code Error code

Display on Trouble Trouble in machine
Display on panel
panel
Contents of
• Condition at the time when the monitor panel or controller detects the trouble
trouble
Action of • The action taken by the monitor panel or controller to protect the system or devices when the monitor panel or controller
controller detects the trouble
Problem that
appears on • The problem that appears on the machine as a result of the action taken by the monitor panel or controller (shown above)
machine
Related
• Information related to the detected trouble or troubleshooting
information

D51EX/PX-22 40-215
TROUBLESHOOTING INFORMATION IN TROUBLESHOOTING TA-

Cause Standard value in normal state/Remarks on troubleshooting

<Contents of description>
1 • Standard value in normal state to judge possible causes
• Remarks on judgment

<Troubles in wiring harness>

• Disconnection
Connector is connected imperfectly or wiring harness is broken.
• Grounding fault
2 Wiring harness which is not connected to chassis ground circuit is in contact with chassis
ground circuit.
Possible causes and standard

• Short circuit with power source

value in normal state

Wiring harness which is not connected to power source (24 V) circuit is in contact with power
source (24 V) circuit.
Possible causes of trouble • Short circuit
(Given numbers are Independent wiring harnesses are in contact with each other abnormally.
3
reference numbers, which do not
indicate priority) <Precautions for troubleshooting>

1. Method of indicating connector No. and handling of T-adapter

Insert or connect T-adapter as explained below for troubleshooting, unless otherwise specified.
• If connector No. has no marks of “male” and “female”, disconnect connector and insert T-adapters
4 in both male side and female side.
• If connector No. has marks of “male” and “female”, disconnect connector and connect T-adapter to
only male side or female side.

2. Entry order of pin Nos. and handling of circuit tester leads

Connect positive (+) lead and negative (–) lead of circuit tester as explained below for troubleshoot-
ing, unless otherwise specified.
5 • Connect positive (+) lead to pin No. or harness entered on front side.
• Connect negative (–) lead to pin No. or harness entered on rear side.

40-216 D51EX/PX-22
TROUBLESHOOTING INFORMATION IN TROUBLESHOOTING TA-
Related circuit diagram

This is the excerpted circuit diagram related to troubleshooting.

•Connector No.: Indicates (model – number of pins) (color)
•Arrow (↔): Indicates the approximate mounting place on machine

D51EX/PX-22 40-217
TROUBLESHOOTING ERROR CODE [6091NX]
12
ERROR CODE [6091NX]

HST CHARGE FILTER ELEMENT CLOGGING

Action code Error code HST charge filter element: Clogging

Trouble
– 6091NX (Mechanical system)

Contents of • When the HST oil temperature reached 50°C or above, the HST charge filter clogging switch was
trouble activated.
• Flashes the HST Charge Filter clogging caution lamp.
Action of
• Flashes the warning lamp and sounds the alarm buzzer.
controller
• If cause of the error disappears, the system resets itself.
Problem that
appears on • If machine is operated as it is, hydraulic components may be damaged.
machine
• Input state from the HST charge filter clogging switch (ON and OFF) can be checked with the monitoring mode.
Related
(Controller: HST, Code: 40910 D-IN [3])
information
• Method of reproducing error code: Start engine and increase the HST oil temperature to 50°C (122°F) or above.

Cause Standard value in normal state/Remarks on troubleshooting

Possibly clogging of the HST charge filter has been detected at present or in the past. It
Possible causes Clogging of HST charge filter (When
1 is, therefore, required investigate the cause and check damages and then repair or replace
and standard system is normal)
damaged parts.
value in normal
state Defective HST charge filter clogging
Carry out troubleshooting of HST charge filter clogging caution lamp system in E-mode
2 caution lamp
“Emergency warning items flash while engine is running.”
system

40-218 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [AA10NX]
12
ERROR CODE [AA10NX]

AIR CLEANER CLOGGING

Action code Error code Air cleaner: Clogging

Trouble
– AA10NX (Mechanical system)

Contents of
• Clogging of air cleaner was detected.
trouble
Action of
• Flashes the air cleaner clogging caution lamp.
controller
Problem that
appears on • If machine is operated as it is, the engine output may drop or the engine may be damaged.
machine
• Input state from the air cleaner clogging switch (ON and OFF) can be checked with the monitoring mode.
(Controller: MONITOR PANEL, Code: 40921 D-IN [6])
Related • If the air cleaner clogging monitor of the monitor panel lights up while engine stopped, air cleaner system may be defective.
information Carry out troubleshooting for Cause 2, 3 and 4 items.
• If the air cleaner clogging monitor of the monitor panel light up while engine running. Air cleaner may be clogging. Carry out
trouble shooting for Cause 1 item.

Cause Standard value in normal state/Remarks on troubleshooting

Clogging of the air cleaner (When
1 Check the air cleaner for clogging and then clean or replace it if clogged.
system is normal)
★ Prepare with starting switch OFF, then start engine and carry out troubleshooting.
Defective air cleaner CN-116 (male) Air cleaner Resistance
2 clogging switch
(Internal disconnection) Value in normal state Max. 1 Ω
Between (1) and (2)
Value when clogged Min. 1 MΩ
Possible causes
and standard
★ Prepare with starting switch OFF, then start engine and carry out troubleshooting.
Disconnection in wiring
value in normal harness (Disconnection or Wiring harness between CN-S03 (female) (13) – CN-116
3 Resistance Max. 1Ω
state (female) (1)
defective contact in
connector) Wiring harness between CN-116 (female) (2) and chassis
Resistance Max. 1 Ω
ground
★ Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch.
4 Defective monitor panel CN-S03 Air cleaner Voltage

Between (13) and chassis Value in normal state Max. 1 V

ground Value when clogged Min. 7 V

D51EX/PX-22 40-219
TROUBLESHOOTING ERROR CODE [AA10NX]
Circuit diagram related to clogged air cleaner

40-220 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [AB00MA]
12
ERROR CODE [AB00MA]

ALTERNATOR MALFUNCTION

Action code Error code Alternator: Malfunction

Trouble
– AB00MA (Mechanical system)

Contents of
• Battery charge caution was detected while the engine is running.
trouble
• Flashes the Battery charge caution lamp.
Action of
• Flashes the warning lamp.
controller
• If cause of error disappears, system resets itself.
Problem that
appears on • If machine is operated as it is, battery charging may be insufficient.
machine
• Power generation state of alternator (voltage) can be checked with the monitoring mode
Related
(Controller: MONITOR PANEL, Code: 04303 R SIGNAL).
information
• Method of reproducing error code: Start engine.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Possibly insufficient battery charging has been detected at present or in
Insufficient battery charging
and standard 1 the past. It is, therefore, required to investigate the cause and check damages and then
(When system is normal)
value in normal repair or replace damaged parts.
state Defective battery charge Carry out troubleshooting for E-mode “Charge level caution flashes
2
caution lamp system while engine is running.”

D51EX/PX-22 40-221
TROUBLESHOOTING ERROR CODE [B@BAZG]
12
ERROR CODE [B@BAZG]

ENGINE OIL LOWERING OF OIL PRESSURE

Action code Error code Engine oil: Lowering of oil pressure

Trouble
– B@BAZG (Mechanical system)

Contents of
• Engine oil pressure low caution was detected while engine is running.
trouble
• Flashes the Engine oil pressure low caution lamp.
Action of
• Flashes the warning lamp and sounds the alarm buzzer.
controller
• Limits output for travel (Limit injection rate and engine speed)
Problem that
• Engine output lowers.
appears on
• If machine is operated as it is, engine may be damaged.
machine
Related
• Method of reproducing error code: Start engine.
information

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Possibly low engine oil pressure has been detected at present or in the past. It is,
Lowering of engine oil
and standard 1 therefore, required to investigate the cause and check
pressure
value in normal damages and then repair or replace damaged parts.
state Defective engine oil pressure If cause 1 is not detected, engine oil pressure switch system may be defective. Carry out
2
switch system troubleshooting for error code [CA435].

40-222 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [B@BAZG]
12
ERROR CODE [B@BCNS]

COOLANT OVERHEAT

Action code Error code Coolant: Overheat

Trouble
– B@BCNS (Mechanical system)
Contents of
trouble
Action of
controller
Problem that
• Engine output lowers.
appears on
• If machine is operated as it is, engine may be damaged.
machine
• Input state from the engine coolant temperature sensor (coolant temperature, sensor voltage) can be checked with the monitoring
Related
mode. (Controller: ENGINE, Code: 04107 COOLANT TEMP and code: 04105 COOLANT TEMP)
information
• Method of reproducing error code: Start engine.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes
Engine coolant overheat
and standard 1 Engine coolant may be overheating. Check it and remove cause if it is overheating.
(When system is normal)
value in normal
state Defective engine coolant If cause 1 is not detected, the engine coolant sensor system may be defective. Carry out
2
temperature sensor system troubleshooting for error codes [CA144] and [CA145].

D51EX/PX-22 40-223
TROUBLESHOOTING ERROR CODE [B@CRNS]
12
ERROR CODE [B@CRNS]

HST OIL OVERHEATING

Action code Error code HST oil: Overheating

Trouble
– B@CRNS (Mechanical system)

Contents of
• The HST oil temperature caution was indicated while the engine was running.
trouble
• Flashes the HST oil temperature caution lamp.
Action of
• Flashes the warning lamp and sounds the alarm buzzer.
controller
• If cause of error disappears, system resets itself.
Problem that
appears on • If machine is operated as it is, HST hydraulic equipment or hydraulic equipment on the work equipment may be damaged.
machine
• Input state from the HST oil temperature sensor (oil temperature, oil temperature sensor voltage) can be checked with the moni-
Related
toring mode. (Code: 04401 HST TEMP and code: 04402 HST TEMP)
information
• Method of reproducing error code: Start engine.

Cause Standard value in normal state/Remarks on troubleshooting

Possible causes Overheat of HST oil (When system Possibly overheat of HST oil has been detected at present or in the past. It is, therefore,
1
and standard is normal) required to investigate the cause and check damages and then repair or replace it.
value in normal Defective HST oil
state Carry out troubleshooting for HST oil temperature caution lamp system in E-mode “Emer-
2 temperature caution lamp
gency warning items flash while engine is running.”
system

40-224 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [B@CRZG]
12
ERROR CODE [B@CRZG]

HST OIL LOWERING OF OIL PRESSURE

Action code Error code HST oil: Lowering of oil pressure

Trouble
– B@CRZG (Mechanical system)

Contents of trouble • When parking brake was released while the engine was running, brake pressure (charge pressure) lowered.
• Flashes the HST charge pressure caution lamp.
Action of
• Blinks the warning lamp and sounds the alarm buzzer.
controller
• If cause of error disappears, system resets itself.
Problem that
appears on • If machine is operated as it is, HST hydraulic equipment or hydraulic equipment on the work equipment may be damaged.
machine
• Input state (oil pressure, voltage) from the brake pressure sensor can be checked with the
Related
monitoring mode. (Controller: HST, CODE: 91902 BRAKE PRESS, CODE: 91903 BRAKE PRESS)
information
• Method of reproducing error code: Start engine, operate parking brake lever (Free) and operate brake pedal (release)

Cause Standard value in normal state/Remarks on troubleshooting

Possibly low HST charge pressure has been detected at present or in the past. It is,
Possible causes HST charge pressure low
1 therefore, required to investigate the cause and check damages and then repair or replace
and standard (When system is normal)
it.
value in normal
state Defective HST oil
Carry out troubleshooting for HST charge pressure caution lamp system in E-mode
2 temperature caution lamp
“Emergency warning items flash while engine is running.”
system

D51EX/PX-22 40-225
TROUBLESHOOTING ERROR CODE [D130KA]
12
ERROR CODE [D130KA]

NEUTRAL SAFETY RELAY DISCONNECTION

Action code Error code Neutral safety relay: Disconnection

Trouble
E02 D130KA (HST controller system)

Contents of
• When the ground circuit of the neutral safety relay is disconnected, 24V is not generated
trouble
Action of • Flashes the warning lamp and sounds the alarm buzzer.
controller • Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that
• When the engine is stopped, it can not be restarted (Disconnection).
appears on
• Engine can be started regardless of the parking lever switch position (Ground fault).
machine
• Output state to the neutral safety switch (ON and OFF, voltage) can be checked with the monitoring mode.
(Controller: HST, code: 40918 D-OUT [3], code: 50901 N-SAFETY)
Related
• Method of reproducing error code: Turn the starting switch ON and operate parking brake lever (Free).
information
• This error code is generated when the primary (coil side) of neutral safety relay has failed. A failure of the secondary cannot be
detected with this code.

Cause Standard value in normal state/Remarks on troubleshooting

★ Prepare with starting switch OFF and carry out troubleshooting without and with
turning starting switch.
Defective starting switch Starting switch Starting switch Resistance
1
(Internal disconnection)
Between T250 (B) and T270 OFF Min. 1 MΩ
(ACC) ON Max. 1 Ω
★ Prepare with starting switch OFF and carry out troubleshooting without turning
Defective neutral safety relay (Inter- starting switch.
2
nal disconnection) CN-11 (Male) Resistance
Between (1) and (2) 200 – 400Ω
★ Prepare with starting switch OFF and carry out troubleshooting without turning
Disconnection of wiring starting switch.

Possible causes and harness Wiring harness between CN-ST2 (female) (8) – CN-11
3 Resistance Max. 1 Ω
standard value in (Disconnection or defective contact of (female) (2)
normal state connector)
Wiring harness between CN-11 (female) (1) – starting
Resistance Max. 1 Ω
switch CN-T270 (ACC)
★ Prepare with starting switch OFF and carry out troubleshooting without turning
starting switch.
Grounding fault in wiring Wiring harness between CN-ST2 (female) (8) – CN-11
Resistance Min. 1 MΩ
4 harness (Short circuit with ground (female) (2) and chassis ground
circuit)
Wiring harness between CN-11 (female) (1) – starting
switch CN-T270 (ACC), – F01 (20F) inlet and chassis Resistance Min. 1 MΩ
ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
5 Defective HST controller CN-ST2 Parking brake lever Voltage
Between (8) and chassis Free 20 – 30 V
ground Lock Max. 1 V

40-226 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [D130KA]
Circuit diagram related to neutral safety relay

D51EX/PX-22 40-227
TROUBLESHOOTING ERROR CODE [D130KB]
12
ERROR CODE [D130KB]

NEUTRAL SAFETY RELAY SHORT CIRCUIT

Action code Error code Neutral safety relay: Short circuit

Trouble
E02 D130KB (HST controller system)

Contents of
• Abnormal current flowed at the GND output to the neutral safety relay.
trouble
Action of • Flashes the warning lamp and sounds the alarm buzzer.
controller • Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that
appears on • When the engine is stopped, it can not be restarted.
machine
• Output state to the neutral safety switch (ON, OFF, and voltage) can be checked with the monitoring mode.
(Controller: HST, code: 40918 D-OUT [3], code: 50901 N-SAFETY)
Related
• Method of reproducing error code: Turn the starting switch ON and operate parking brake lever (Lock).
information
• This error code is generated when the primary (coil side) of neutral safety relay has failed. A failure of the secondary cannot be
detected with this code.

Cause Standard value in normal state/Remarks on troubleshooting

★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Defective neutral safety relay starting switch.
1
(Internal short circuit) CN-11 (Male) Resistance
Between (1) and (2) 200 – 400 Ω
★ Prepare with starting switch OFF, then turn starting switch ON and carry out
Possible causes and Short circuit with power supply line troubleshooting.
standard value in 2 circuit wiring harness
normal state (Contact with 24 V) Wiring harness between CN-ST2 (female) (8) – CN-11
Voltage Max. 1 V
(female) (2) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trouble-
shooting.
3 Defective HST controller CN-ST2 Parking brake lever Voltage

Between (8) and chassis Free 20 – 30 V

ground Lock Max. 1 V

40-228 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [D130KB]
Circuit diagram related to neutral safety relay

D51EX/PX-22 40-229
TROUBLESHOOTING ERROR CODE [DAFRKR]
12
ERROR CODE [DAFRKR]

CAN COMMUNICATION MONITOR PANEL – HST CONTROLLER

Action code Error code CAN communication (Monitor panel – HST controller): Defective communication
Trouble (Abnormality in objective component system)
E03 DAFRKR (Monitor panel system)
Contents of trouble • The monitor panel cannot recognize the HST controller in the CAN communication circuit.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Limits the functions partly.
controller
• If cause of error disappears, system resets itself.
• The system may not work properly.
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• The monitor panel does not display information.
• Method of reproducing error code: Turn the starting switch ON
• Indicate error code [DAFRMC], when the monitor panel cannot recognize the engine controller.
Related
• Indicate error code [DB2RKR], when HST controller cannot recognize the engine controller.
information
• Indicate error code [DAJRKR], when HST controller cannot recognize the monitor panel.
• Indicate error code [CA1633], when engine controller cannot recognize the HST controller.

Cause Standard value in normal state/Remarks on troubleshooting

★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Short circuit in wiring starting switch.
1
harness CN-DT12 (male) Resistance
Between (3) and (10) 50 – 70 Ω
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.

Disconnection in wiring Wiring harness between CN-S04 (female) (1), (6) – CN-
harness 115 (female) (46), – CN-ST2 (female) (32), – CN-G01 Resistance Max. 1 Ω
2 (female) (8), – CN-119 (female) (A), CN-DT12 (male) (3)
(Disconnection or defective contact in
Possible causes and connector) Wiring harness between CN-S04 (female) (3) – CN-115
standard value in (female) (47), – CN-ST2 (female) (22), – CN-G01
normal state Resistance Max. 1 Ω
(female) (7), – CN-119 (female) (B), CN-DT12 (male)
(10)
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
Wiring harness between CN-S04 (female)(1), (6) – CN-
Grounding fault in wiring 115 (female) (46), – CN-ST2 (female) (32), – CN-G01
harness Resistance Min. 1 MΩ
(female) (8), – CN-119 (female) (A), CN-DT12 (male) (3)
3
(Short circuit with ground and chassis ground
circuit)
Wiring harness between CN-S04 (female) (3) – CN-115
(female) (47), – CN-ST2 (female) (22), – CN-G01
Resistance Min. 1 MΩ
(female) (7), – CN-119 (female) (B), CN-DT12 (male)
(10) and chassis ground

40-230 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DAFRKR]

Cause Standard value in normal state/Remarks on troubleshooting

★ Prepare with starting switch OFF, then turn starting switch ON and carry out
troubleshooting.
Wiring harness between CN-S04 (female)(1), (6) – CN-
Short circuit with power 115 (female) (46), – CN-ST2 (female) (32), – CN-G01
Voltage Max. 1 V
4 supply line circuit in wiring harness (female) (8), – CN-119 (female) (A), CN-DT12 (male) (3)
(Contact with 24V circuit) and chassis ground
Wiring harness between CN-S04 (female) (3) – CN-115
(female) (47), – CN-ST2 (female) (22), – CN-G01
Voltage Max. 1 V
(female) (7), – CN-119 (female) (B), CN-DT12 (male)
Possible causes and (10) and chassis ground
standard value in
normal state ★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
5 Defective CAN end point resistance
CN-119 (female) Resistance
Between (A) and (B) 100 – 140 Ω
★ Prepare with starting switch OFF, then carry out troubleshooting without turning
Defective CAN end point resistance starting switch.
6
(Internal of monitor) CN-S04 (male) Resistance
Between (3) and (6) 100 – 140 Ω
Defective monitor panel or HST If causes 1 – 6 are not detected, monitor panel or HST controller may be defective.
7
controller (Since trouble is in system, troubleshooting cannot be carried out.)

Circuit diagram related to CAN communication

D51EX/PX-22 40-231