TotalCare® Bed System Service Manual Correction (man112re)

Since the release of the TotalCare® Bed System Service Manual (man112re), minor
inaccuracies have been found that require updating. Listed below are the page numbers and
corrections that require updating. Mark these in your service manual. These corrections will
be made during the next revision of the service manual. If there are any questions, contact
Hill-Rom Technical Support at 800-445-3720.

This document, MAN112REE REV 2, replaces document man112re-e1.

NOTE:
Change bars are used to show new changes from previously released corrections for this
manual.

Page Number Correction Required

Page 39 of this Item 5, change the part number to 6974301PL.
errata sheet
1-68 Add the following before Fluoroscopy Option:
For operating instructions of the TotalCare SpO2RT®a Plus Pul­
monary Therapy System, refer to the TotalCare® Bed System
User Manual (USR042).
1-78 Add the following to Table 1-3.
Model Number: P1901A
Description: TotalCare SpO2RT® Plus Pulmonary Therapy Sys­
tem
2-52 through All 90 and 91 error codes: Delete TFSCM from the “Corrective
2-71 Action” column.
2-66 and 2-67 Error codes 91-69 through 91-74, replace TTM with TFM.
2-71 Error codes 91-144 and 91-145, replace TTM with TFM.
2-74 Error codes 92-70 through 92-74, replace TTM with PPM.
2-78 Error codes 92-144 and 92-145, replace TTM with PPM.
2-81 Error codes 93-69 through 93-74, replace TTM with PRM.
2-85 Error codes 93-144 and 93-145, replace TTM with PRM.
2-88 Error codes 94-69 through 94-74, replace TTM with PBM.
2-92 Error codes 94-144 and 94-145, replace TTM with PBM.
2-115 Replace Figure 2-1 with Figure 1 on page 6 of this errata sheet.
2-117 Add Table 1 on page 7 of this errata sheet after Table 2-12.

© 2005 by Hill-Rom Services, Inc. ALL RIGHTS RESERVED.

No part of this text shall be reproduced without written permission from Hill-Rom Services, Inc.
August 24, 2005 MAN112REE REV2 Page 1 of 52
 3-63 Add the following:
The TotalCare SpO2RT® Plus Pulmonary Therapy System sur­
face is a dynamic air surface, controlling bladder pressure as a
function of patient weight. The software uses patient weight (as
measured by the on-board scale) and head angle as inputs to an
algorithm to determine the appropriate pressure for each zone. A
seat deflate function allows easier ingress and egress from the
side of the bed by exhausting air from the working cushions,
which lowers the patient approximately 3" (8 cm) closer to the
floor.
4-9 Add the following:
Kit-leak test adapter (138265) (P1901A beds only)
4-150 Add the following after step 4:
Step 5. If the bed is in the low-low position, no power, and the
head section is down, remove the fluoroscopy panel.
4-250 Add the section “Power Cord” on page 9 of this errata sheet after
page 4-250.
4-250 Add the section “Pulmonary Surface—P1916EA” on page 12 of
this errata sheet after page 4-250.
5-10 Add the following to “Table 5-1. Recommended Spare Parts”
Part Number: 138123
Quantity: 1
Description: Graphical Caregiver Interface (GCI)®b Control
module (beds manufactured after October 3, 2005)
Part Number: 132648
Quantity: 1
Description: Treatment torso module assembly (P1901A model
only)
Part Number: 132643
Quantity: 1
Description: Pulmonary boost module assembly (P1901A model
only
Part Number: 132645
Quantity: 1
Description: Treatment foot module assembly (P1901A model
only)

Page 2 of 52 MAN112REE REV 2 August 24, 2005

 5-10 (continued) Part Number: 66290
Quantity: 3
Description: Stepper motors assembly
Part Number: 127934
Quantity: 1
Description: Manifold seal kit (Revision A manifolds)
Part Number: 127939
Quantity: 1
Description: Manifold seal kit (Revision B manifolds)
Part Number: 127940
Quantity: 1
Description: Reservoir with seals (Revision B manifolds)
5-43 Item 40, add the following:
Part Number: 138123
Quantity: 1
Description: Graphical Caregiver Interface (GCI)® Control
module (beds manufactured after October 3, 2005)
Item 52, add the following:
Part Number: 71550
Quantity: 1
Description: Gasket, intermediate, G model and newer
5-46 Item 36, add the following:
Part Number: 71550
Quantity: 1
Description: Gasket, intermediate, G model and newer

August 24, 2005 MAN112REE REV 2 Page 3 of 52

 5-47 Item 55, add the following:
Part Number: 132508
Quantity: 1
Description: Label, pulmonary control panel (P1901A model
only)
Item 56, add the following:
Part Number: 131727
Quantity: 1
Description: P.C. board, rotation control (P1901A model only)
5-71 Replace Table 5-24 with Table 2 on page 19 of this errata sheet.
5-91 Item 18, add the following:
Part Number: 138126
Quantity: 1
Description: Air manifold (P1901A model only)
Item 19, add the following:
Part Number: 132648
Quantity: 1
Description: Treatment torso module assembly (P1901A model
only)
Item 20, add the following:
Part Number: 132643
Quantity: 1
Description: Pulmonary boost module assembly (P1901A model
only
5-92 Item 24, add the following:
Part Number: 132645
Quantity: 1
Description: Treatment foot module assembly (P1901A model
only)

Page 4 of 52 MAN112REE REV 2 August 24, 2005

 5-95 Add the following:
Item: 39 (not shown)
Part Number: 66290
Quantity: 1
Description: Stepper motors assembly
5-96 Replace Figure 5-33 with Figure 8 on page 23 of this errata sheet.
5-97 Replace Table 5-33 with Table 3 on page 24 of this errata sheet.
5-100 Replace Figure 5-34 with Figure 9 on page 27 of this errata sheet.
5-101 Replace Table 5-34 with Table 4 on page 28 of this errata sheet.
5-106 Replace Figure 5-37 with Figure 10 on page 30 of this errata
sheet.
5-107 Replace Table 5-37 with Table 5 on page 31 of this errata sheet.
5-108 Replace Figure 5-38 with Figure 11 on page 32 of this errata
sheet.
5-109 Replace Table 5-38 with Table 6 on page 33 of this errata sheet.
5-122 Replace Figure 5-48 with Figure 12 on page 34 of this errata
sheet.
5-123 Replace Table 5-48 with Table 7 on page 35 of this errata sheet.
5-161 Add Table 14 on page 50 of this errata sheet to Item 10.
5-175 Add the Table 15 on page 52 of this errata sheet to Item 3.
5-184 Add pages 37 through 49 of this errata sheet after page 5-184.
6-6 Add the following after step 2:
Step 3. If the bed is in the low-low position, no power, and the
head section is down, remove the fluoroscopy panel.
6-40 Add the following preventive maintenance item:
Function: Intake/Exhaust Assembly
Procedure: Inspect the intake/exhaust filter for cleanliness and
condition. Clean or replace as required.
[Link] SpO2RT® is a registered trademark of Hill-Rom Services, Inc.
[Link] Caregiver Interface (GCI)® is a registered trademark of Hill-Rom Services, Inc.

August 24, 2005 MAN112REE REV 2 Page 5 of 52

 Figure 1. Leak Test Kit (SA9076 with Adaptor Kit 138265)

Page 6 of 52 MAN112REE REV 2 August 24, 2005

 Table 1. Mattress Cushion Pressures—P1916EA
Zone Pressure ("H2O) Pressure (mm Hg)
Head (White) 5.0 + 1.5/-1.2 9.3 +2.8/-2.2
Seat (Red) 9.0 + 1.5/-1.2 16.8 +2.8/-2.2
Thigh (Black) 9.0 + 1.5/-1.2 16.8 +2.8/-2.2
Collapse (Orange) 3.0 +.7/-.5 5.6 +1.3/-.9
Retract (Gray) 3.0 +.7/-.5 5.6 +1.3/-.9
Heel (Violet) 3.0 +.7/-.5 5.6 +1.3/-.9
Left Working (Yellow) 7.0 + 1.5/-1.2 13.1 +2.8/-2.2
Right Working (Green) 7.0 + 1.5/-1.2 13.1 +2.8/-2.2
Head (Clear) 5.0 + 1.5/-1.2 9.3 +2.8/-2.2
Left Boost (Blue) 0.0 + 1.5/-1.2 0.0 +2.8/-2.2
Right Boost (Clear) 0.0 + 1.5/-1.2 0.0 +2.8/-2.2

August 24, 2005 MAN112REE REV 2 Page 7 of 52

NOTES:

Page 8 of 52 MAN112REE REV 2 August 24, 2005

Power Cord
Tools required: T25 Torx® screwdriver
5/16" wrench
Antistatic strap
Hilow cylinder brace (P/N SA695)
Safety analyzer

Removal
1. Raise the bed to the high position.

WARNING:
Unplug the bed from its power source. Failure to do so could result in
personal injury or equipment damage.

2. Unplug the bed.

3. Disable the battery.

4. Remove the four screws (A) securing the center base cover (B) to the bed
(C) (see figure 2 on page 9).
Figure 2. Cover Removal

August 24, 2005 MAN112REE REV 2 Page 9 of 52

 5. Remove the center base cover (B).

6. Remove the two screws (A) securing the head end tub cover (D) to the bed
(C).

7. Remove the head end tub cover (D).

8. Remove the head end left caster cover (E).

9. Install the cylinder braces (see procedure 4.4).

10. Remove the two screws (F) securing the PCM cover (G) to the bed (see
figure 3 on page 10).
Figure 3. Power Cord Disconnect

11. Remove the PCM cover (G).

CAUTION:
When handling electronic components, wear an antistatic strap. Failure
to do so could result in component damage.

12. Put on the antistatic strap.

Page 10 of 52 MAN112REE REV 2 August 24, 2005

 13. Disconnect the power cable (H) from the PCM board (I).

14. Remove the screw (J) securing the ground strap (K) to the bed frame (L).

15. Remove the two nuts (M) securing the U-bolt (N) to the bed (C) (see figure
4 on page 11).
Figure 4. Power Cord Removal

16. Remove the U-bolt (N).

17. Remove the power cord (H) from the bed (C).

Replacement
1. Perform the removal procedure in reverse order.

2. Using the safety analyzer, verify that the electrical ground resistance is less
than 200 milliohms.

3. Using the safety analyzer, verify that the leakage current is less than 100
milliohms.

4. To make sure bed operates correctly, do the “Function Checks’ on page 2­

10.

August 24, 2005 MAN112REE REV 2 Page 11 of 52

Pulmonary Surface—P1916EA
Tools required: None

Removal

NOTE:
Disassemble the pulmonary surface only to the level necessary.

1. Retract the foot section all the way.

NOTE:
It is not necessary to retract the foot section if the foot cushion is not to be
replaced.

2. Raise the bed to the highest position.

3. Make sure the sleep deck is in the flat position.

SHOCK HAZARD:
Failure to unplug the bed could cause personal injury or equipment
damage.

4. Unplug the bed from its power source.

SHOCK HAZARD:
Failure to disable the battery could cause personal injury or equipment
damage.

5. Disable the battery (refer to procedure 6.1).

6. Disconnect the mattress from the air manifold.

7. Unzip the upper ticking (A) from the lower ticking (B) (see figure 5 on
page 13).

8. Remove the upper ticking (A).

9. Remove the sheer liner (C).

Page 12 of 52 MAN112REE REV 2 August 24, 2005

 Figure 5. Pulmonary Surface Ticking Removal

10. Remove the O-ring (D) from around the snap disk (E) at the head end of
the fire barrier (F).

11. Remove the fire barrier (F).

August 24, 2005 MAN112REE REV 2 Page 13 of 52

 Figure 6. Pulmonary Surface Cushion Removal

Page 14 of 52 MAN112REE REV 2 August 24, 2005

 CAUTION:
Hose routing is very important for correct operation of the pulmonary
surface. Incorrect hose routing can easily cause kinked hoses or bed
malfunction.

12. Write down in detail the routing of all the hoses.

13. Remove the percussion/vibration cushion (G) as follows (see figure 6 on

page 14):
a. Release the Velcro®1 (H) on the head end of the percussion/vibration
cushion (G) that attaches it to the head section foam (I).
b. Disconnect the six snaps (J) on the ends of the percussion/vibration
cushion (G).
c. Disconnect the air hoses from the percussion/vibration cushion (G).
d. Remove the percussion/vibration cushion (G).

14. Remove the treatment cushion (K) as follows:

a. Remove the percussion/vibration cushion (G).
b. On both sides of the treatment cushion (K), disconnect the 16 snaps (L)
(eight per side) that attach the treatment cushion (K) to the substrate
(M).
c. Release the Velcro® (not shown) at the head end of the treatment
cushion (K) that attach it to the head cushion (N).
d. Disconnect the air hoses from the treatment cushion (K).
e. Remove the treatment cushion (K).

15. Remove the seat cushion (O) as follows:

a. Disconnect the 24 snaps (P) (12 on each side, 2 on each bladder) that
attach it to the substrate (M).
b. Disconnect the air hoses from the seat cushion (O).
c. Remove the seat cushion (O).

16. Remove the working cushion (Q) as follows:

a. Remove the percussion/vibration cushion (G).
b. Remove the treatment cushion (K).

1. Velcro® is a registered trademark of Velcro Industries, BV (a Dutch corporation).

August 24, 2005 MAN112REE REV 2 Page 15 of 52

 c. On both sides of the working cushion (Q), at the head end, disconnect
the air hose located between the head bolster assembly (R) and the
substrate (M).
d. For each half of the working cushion (Q), disconnect the four snaps (S)
that attach the working cushion (Q) to the torso boost cushion (T).
e. Remove the working cushion (Q).

17. Remove the torso boost cushion (T) as follows:

a. Remove the percussion/vibration cushion (G).
b. Remove the treatment cushion (K).
c. Remove the seat cushion (O).
d. Remove the working cushion (Q).
e. At the foot end of the torso boost cushion (T), disconnect the air hoses
(U).
f. At the head end of the torso boost cushion (T), disconnect the air hoses
(V).
g. For each torso boost cushion (T), disconnect the four snaps (W) that
attach it to the substrate (M).
h. Remove the torso boost cushion (T).

18. Remove the head cushion (N) as the follows:

a. Release the Velcro®1 (X) that attach the head cushion (N) to the head
section foam (I).
b. Disconnect the two snaps (Y) that attach the head cushion (N) to the
two straps (Z).
c. Disconnect the air hose from the head cushion (N).
d. Remove the head cushion (N).

19. Remove the head bolster assembly (R) as follows:

a. Disconnect the two snaps (AA) that attach the head bolster assembly
(R) to the two straps (AB).
b. Slide the head bolster assembly (R) from inside the two straps (AB).

20. Remove the thigh bolster assembly (AC) as follows:

a. Disconnect the two snaps (AD) that attach the thigh bolster assembly
(AC) to the two straps (AE).

1. Velcro® is a registered trademark of Velcro Industries, BV (a Dutch corporation).

Page 16 of 52 MAN112REE REV 2 August 24, 2005

 b. Slide the thigh bolster assembly (AC) from inside the two straps (AE).

21. Remove the foot boost assembly (AF) as follows (see figure 7 on page 17):
a. If installed, lift the foot cushion (AG) up and out of the way.
b. Disconnect the air hoses (AH) from the foot boost assembly (AF).
c. Disconnect the four snaps (AI) on the lower ticking (B).
d. Remove the foot boost assembly (AF).
Figure 7. Foot Cushion Removal

22. Remove the foot cushion (AG) as follows:

a. Disconnect the 24 snaps (AJ).
b. Disconnect the air hoses (AK) from the foot cushion (AG).
c. Remove the foot cushion (AG).

Replacement
1. Do the removal procedures in reverse order.

2. Do the “Function Checks” on page 2-10.

August 24, 2005 MAN112REE REV 2 Page 17 of 52

NOTES:

Page 18 of 52 MAN112REE REV 2 August 24, 2005

 Table 2. Power Control Module
Item Number Part Number Quantity Description
1 4735801 (1900) 1 Connector, receptacle, duplex (120 V
accessory AC receptacle model only)
2 49508 (1900) 10 or 12 Screw
3 68742S (1900) 1 Night light sensor/cable assembly (night
light model only)
4 4734001S 1 Cable assembly bridge
(1900)
5 43878 (1900) 26 or 27 Screw, machine, pan
6 11247 (1900) 2 or 4 Locknut
7 4733601 (1900) 1 Cable, line cord (North
American model only)
8 49179 (1900) 1 or 2 U-bolt
9 6006201 (1900) 1 Capacitor, motor (110 V/120 V/127 V
model only)
6359701 (1900) 1 Capacitor, motor, 440 V (220 V/230 V/
240 V model only)
71547 (1900) 1 Capacitor, motor, 250 V AC (100V model
only)
10 64565 (1900) 1 Cable tie mount, adhesive back
11 4738701 (1900) 1 Cable, accessory AC receptacle (acces­
sory AC receptacle model only)
12 4947448 1 Bracket, battery (battery model only)
(“A” or “B” model only)
6616548 1 Bracket, battery (battery model only)
(“C” model only)
13 4840501 (1900) 1 Battery, lead acid, sealed (battery model
only)
14 47293pl (1900) 1 Sensor mounting bracket, head lift
(battery model only)
15 4734901S 1 Cable assembly, battery (battery model
(1900) only)
16 4704301S 1 Transformer assembly, North America
(1900) (120 V)
70919 (1900) 1 Transformer assembly, 220 V/230 V/
240 V
70918 (1900) 1 Transformer assembly, 100V/110V/127V

August 24, 2005 MAN112REE REV 2 Page 19 of 52

Item Number Part Number Quantity Description
17 4853601S 1 Cable assembly, night light (night light
(1900) model only)
18 4143910 (1900) 1 Filter, power line (power line filter
without air module only)
3084201 (1900) 1 Filter, power line, 10 A (power line filter
with air module only)
19 49175pl (1900) 1 Enclosure, night light (night light model
only)
20 47224pl (1900) 1 Cover, power/control P.C. board
21 49164 (1900) 11 Long plastic spacer
22 4704101 (1900) 1 Power/control P.C. board assembly
(110 V/120 V/127 V model only)
4704102 (1900) 1 Power/control P.C. board assembly,
230 V (220 V/230 V/240 V model only)
23 47223pl (1900) 1 Enclosure, power/control P.C. board
24 42006 (1900) 4 Screw lock
25 4853801 (1900) 1 Cable assembly, power distribution
26 4851001 (1900) 1 Cable assembly, signal distribution
27 4733701 (1900) 1 Cable assembly, AC power
70922 (1900) 1 Cable assembly, 127 V/240 V
70920 (1900) 1 Cable assembly, 100 V/220 V
70921 (1900) 1 Cable assembly, AC, 110 V/230 V
28 32741 (1900) 1 Wire joint
29 63166 (1900) 1 Lobe, special head type, #23 screw
30 6351201 (1900) 1 Cable assembly, Continental Europe
6351202 (1900) 1 Cable assembly, Switzerland
6351203 (1900) 1 Cable assembly, United Kingdom
6351204 (1900) 1 Cable assembly, Australia
6351208 (1900) 1 Cable assembly, AC, Japan
6351209 (1900) 1 Cable assembly, AC, Taiwan
6351210 (1900) 1 Cable assembly, AC, China
6351206 (1900) 1 Cable assembly, AC, Italy
6351205 (1900) 1 Cable assembly, AC, Denmark
6351207 (1900) 1 Cable assembly, AC, Saudi Arabia

Page 20 of 52 MAN112REE REV 2 August 24, 2005

Item Number Part Number Quantity Description
31 4714948 (1900) 1 Barrier, high voltage
32 44125 (1900) 1 Plug (230 V model only)
33 44127 (1900) 1 Washer, color-coded green/yellow (230 V
model only)
34 44128 (1900) 1 Washer, serrated lock (230 V model only)
35 44126 (1900) 1 Nut (230 V model only)
36 3084501 (1900) 2 Faston®a tab adapter (power line with air
module model only)
37 4840401 (1900) 1 Diode, rectifier, 25A, 100A, D34A
38 4734501 (1900) 1 Lamp, miniature incandescent, 13.5V,
0.59A
a. Faston® is a registered trademark of The Whitaker Corporation.

August 24, 2005 MAN112REE REV 2 Page 21 of 52

NOTES:

Page 22 of 52 MAN112REE REV 2 August 24, 2005

 Figure 8. Air Module—Low Noise Blower Assembly Kit

August 24, 2005 MAN112REE REV 2 Page 23 of 52

 Table 3. Air Module—Low Noise Blower Assembly Kit
Item Number Part Number Quantity Description
1 63166 (1900) 10 or 13 Screw, lobe
2 6437448 (1900) 1 Cover, blower enclosure
3 64447 (1900) 1 Insulation, blower assembly top
4 64416 (1900) 1 Seal, blower assembly, vacuum port
5 64449 (1900) 3 Mount, ¼"-20 stud, isolation (“A” or “B”
model only)
6444901 (1900) 3 Mount, isolation (“C” or later model
only)
6 64448 (19000 1 Insulation, blower assembly, side wall
7 64446 (1900) 1 Insulation, blower assembly, bottom
8 64572 (1900) 1 Hose, pressure vent
9 6446848S 1 Blower enclosure weldment assembly
(1900)
10 6446948S 1 Pressure port tube/flange assembly
(1900)
11 64417 (1900) 1 Seal, blower assembly pressure port
12 64427 (1900) 6 Bushing, blower assembly, isolation (“A”
or “B” model only)
66433 (1900) 3 Washer, blower assembly isolation (“C”
or later model only)
13 64571 (1900) 1 Insulation, tub wall
14 64570 (1900) 1 Insulation, blower muffler
15 SA3618 (1900) As required Blue Loctite®a threadlocker, 10 cc bottle
16 6453001S 1 Cable assembly, blower motor
(1900)
17 49309 (1900) 1 Blower, 120 V, multi-stage
18 43878 (1900) 8 Torx®b button head screw (“D” model
only)
19 6458248S 1 Weldment, muffler (“D” model only)
(1900)
20 67228 (1900) 1 Intake/exhaust muffler assembly
21 20802 (1900) 3 Nut, keps, hex
22 71789 (1900) 1 Cable, blower isolation adapter (110 V/
230 V model only)

Page 24 of 52 MAN112REE REV 2 August 24, 2005

Item Number Part Number Quantity Description
23 71724 (1900) 2 Bracket, P.C. board (110 V/230 V model
only)
24 71700 (1900) 1 Blower isolation P.C. board assembly
(110 V/230 V model only)
25 4214101 (1900) 4 Screw, hilow (110V/230V model only)
26 3924013 (1900) 1 Ground strap assembly—17" (110 V/
230 V model only)
27 49493 (1900) 1 Screw, formed, pan (110 V/230 V model
only)
28 4853501S 1 Cable assembly, air source, 120 V
(1900)
70939 (1900) 1 Cable assembly, air source, 110 V/230 V
70940 (1900) 1 Cable assembly, air source, 127 V/240 V
70938 (1900) 1 Cable assembly, air source, 110 V/220 V
29 43879 (1900) 3 Torx® button head screw (110 V/230 V
model only)
30 71726PL (1900) 1 P.C. board bracket (110 V/230 V model
only)
31 62024 (1900) 1 Insulation foam, rear base cover
32 62025 (1900) 1 Insulation foam, rear base cover
33 64660 (1900) 1 Plate, vent hose
34 31844 (1900) 3 Wire tie
35 64695 (1900) 2 Hose clamp
36 64564 (1900) 1 Hose, intake/exhaust
37 64560 (1900) 1 Muffler, intake/exhaust
38 64561 (1900) 1 Filter, intake/exhaust
39 64727 (1900) 1 Muffler, intake/exhaust assembly
a. Loctite® is a registered trademark of Loctite Corporation.
b. Torx® is a registered trademark of Textron, Inc.

August 24, 2005 MAN112REE REV 2 Page 25 of 52

NOTES:

Page 26 of 52 MAN112REE REV 2 August 24, 2005

 Figure 9. Air Module—Supply Hose Assembly and Routing (New Style)

August 24, 2005 MAN112REE REV 2 Page 27 of 52

 Table 4. Air Module—Supply Hose Assembly and Routing (New Style)
Item Number Part Number Quantity Description
1 43878 (1900) 8 Screw
2 64694 (1900) 2 Hose clamp
3 19124 (1900) 20 Cable tie (short)
4 128661 (1900) 2 Hose
5 128112 (1900) 1 Hose guide assembly, lh
6 128117 (1900) 1 Hose retainer, lh
7 128113 (1900) 1 Hose retainer, rh
8 128106 (1900) 1 Hose guide assembly, rh
9 40421 (1900) 2 Cable tie mount
10 63166 (1900) 4 Screw

Page 28 of 52 MAN112REE REV 2 August 24, 2005

NOTES:

August 24, 2005 MAN112REE REV 2 Page 29 of 52

Short Stay Surface—P1915EC8, P1915EAZZ, P1915EA25 and
P1915EA28
Figure 10. Short Stay Surface—P1915EC8, P1915EAZZ, P1915EA25, and P1915EA28

Page 30 of 52 MAN112REE REV 2 August 24, 2005

 Table 5. Short Stay Surface—P1915EC8, P1915EAZZ, P1915EA25, and P1915EA28
Item Number Part Number Quantity Description
1 SA4589 (1900) 3 Magnet
2 66455 (1900) 1 Ticking assembly (United States units
only)
72518 (1900) 1 Ticking assembly (United Kingdom units
only)
72526 (1900) 1 Ticking assembly (Italian units only)
128408 (1900) 1 Ticking assembly (French and European
units only)
3 4933601 (1900) 5 Cap plug, ½"
4 4933602 (1900) 6 Cap plug, ¾"
5 65328 (1900) 1 Foundation foam
6 65330 (1900) 1 Head tray foam
7 49326 (1900) 3 Foot strap
8 6050601 (1900) 3 Snap rivet, female
9 6050602 (1900) 3 Snap rivet, male
10 4941401 (1900) 1 Foam foot module
11 49442 (1900) 1 Foam foot assembly
12 49370 (1900) 1 Foam foot slip sock
13 71805 (1900) 1 Continuous topper foam
14 71663 (1900) 1 Sheer liner, short stay
15 49409 (1900) 1 Fire barrier

August 24, 2005 MAN112REE REV 2 Page 31 of 52

Treatment Surface—P1915EE9, P1915EA24, and P1915EA27
Figure 11. Treatment Surface—P1915EE9, P1915EA24, and P1915EA27

Page 32 of 52 MAN112REE REV 2 August 24, 2005

 Table 6. Treatment Surface—P1915EE9, P1915EA24, and P1915EA27
Item Number Part Number Quantity Description
1 SA4589 (1900) 3 Magnet
2 66455 (1900) 1 Ticking assembly (United Stated, French,
and European units only)
72518 (1900) 1 Ticking assembly (United Kingdom units
only)
128410 (1900) 1 Ticking assembly (Italian units only)
3 49368 (1900) 1 Air foot module
4 19124 (1900) 2 Cable ties
5 4923802 (1900) 6 Velcro®a hook
6 4923803 (1900) 6 Velcro® loop
7 6050601 (1900) 21 Snap rivet, female
8 6050602 (1900) 21 Snap rivet, male
9 49369 (1900) 1 Slip sheet
10 64544 (1900) 1 Thigh air bladder assembly
11 71805 (1900) 1 Continuous topper foam
12 64543 (1900) 1 Torso air bladder assembly
13 65327 (1900) 1 Foundation foam
14 65329 (1900) 1 Head tray foam
15 49326 (1900) 3 Foot strap
16 4932901 (1900) 3 Quick disconnect
17 4933601 (1900) 2 Cap plug, ½"
18 4932902 (1900) 3 Quick disconnect, 3/8"
19 19124 (1900) 3 Cable tie
20 70192 (1900) 1 Sheer liner
21 49409 (1900) 1 Fire barrier
a. Velcro® is a registered trademark of Velcro Industries, BV (a Dutch Corporation).

August 24, 2005 MAN112REE REV 2 Page 33 of 52

Pulmonary Surface, P1915EC5 (P1900D Model)
Figure 12. Pulmonary Surface, P1915EC5 (P1900D Model)

Page 34 of 52 MAN112REE REV 2 August 24, 2005

 Table 7. Pulmonary Surface, P1915EC5 (P1900D Model)
Item Number Part Number Quantity Description
1 67001 (1900) 1 Thigh assembly
2 67000 (1900) 1 Head assembly
3 65999 (1900) 1 Foot cushion
4 66087 (1900) 2 Thigh bolster assembly
5 66086 (1900) 2 Head bolster assembly
6 66089 (1900) 1 Head cushion
7 66106 (1900) 1 Inlet, straight
8 66066 (1900) 2 Boost cushion, torso
9 65997 (1900) 1 Working cushion
10 66085 (1900) 1 Treatment cushion
11 66080 (1900) 1 Topper foam
12 66287 (1900) 1 Percussion and vibration cushion
13 66999 (1900) 2 Percussion and vibration sleeve assembly
14 66088 (1900) 1 Foot boost cushion
15 49243 (1900) 3 Magnet
16 66155 (1900) 1 Ticking assembly (United States units
only)
72533 (1900) 1 Ticking assembly (French and European
units only)
72529 (1900) 1 Ticking assembly (Italian units only)
72522 (1900) 1 Ticking assembly (United Kingdom units
only)
17 4935703 (1900) 1 O-ring
18 49410 (1900) 1 Super snap disk
19 4932704 (1900) 1 Fire barrier
or
128411 (1900) 1 Fire barrier (percussion and vibration
bladders)
20 70193 (1900) 1 Sheer liner, TotalCare SpO2RT®a
Pulmonary Therapy System
[Link] SpO2RT® is a registered trademark of Hill-Rom Services, Inc.

August 24, 2005 MAN112REE REV 2 Page 35 of 52

NOTES:

Page 36 of 52 MAN112REE REV 2 August 24, 2005

IntelliDrive® Transport System—Drive Box (New Style1)
Figure 13. IntelliDrive® Transport System—Drive Box (New Style)

1. The New Style is identified by the LEDs on the right side of the box and made after May 17, 2004.

August 24, 2005 MAN112REE REV 2 Page 37 of 52

 Table 8. IntelliDrive® Transport System—Drive Box (New Style)
Item Number Part Number Quantity Description
1 7046848 (1900) 1 Cover, drive mechanism
2 70342 (1900) 1 Screw
3 70411PL (1900) 1 Weldment, lever, linear actuator
4 35325 (1900) 1 E-ring
5 35306 (1900) 4 Hinge pin
6 128983 (1900) 1 Link, linear actuator
7 69739 (1900) 1 Linear actuator
8 70052 (1900) 1 Guide, linear actuator
9 128990 (1900) 1 Motor mount assembly
10 43728 (1900) 5 Screw
11 69824 (1900) 2 Screw
12 68306 (1900) 2 Sprocket
13 69077 (1900) 25 Screw
14 128989 (1900) 1 Cover, actuator lever
15 128991 (1900) 1 Gasket
16 68308 (1900) 2 Battery, 12 V
17 30252 (1900) 1 Label
18 68295 (1900) 1 Circuit breaker
19 69196PC (1900) 1 Bracket, battery retainer
20 69354 (1900) 1 Foam, battery retainer
21 69931 (1900) 1 End plate, battery side
22 68869 (1900) 1 Pad, battery
23 42140 (1900) 8 Screw
24 128984 (1900) 1 Pan
25 68865 (1900) 1 Kit, Sound reducing
26 70097 (1900) 1 Switch
27 70246 (1900) 1 PACM P.C. board
28 128985 (1900) 1 Plate, drive compartment
29 49508 (1900) 2 Screw
30 68307 (1900) 1 Motor controller
31 42141 (1900) 4 Screw
32 72300 (1900) 1 Battery indicator
33 69932 (1900) 1 End plate, motor side

Page 38 of 52 MAN112REE REV 2 August 24, 2005

Item Number Part Number Quantity Description
34 7046748 (1900) 1 Strap, mounting linear actuator
35 72135 (1900) 1 Boot, toggle switch
36 71529 (1900) 1 Motor gear
37 43728 (1900) 3 Screw

August 24, 2005 MAN112REE REV 2 Page 39 of 52

IntelliDrive® Transport System—Drive Belt (New Style1)
Figure 14. IntelliDrive® Transport System—Drive Belt (New Style)

1. The New Style is identified by the LEDs on the right side of the box and made after May 17, 2004.

Page 40 of 52 MAN112REE REV 2 August 24, 2005

 Table 9. IntelliDrive® Transport System—Drive Belt (New Style)
Item Number Part Number Quantity Description
1 68809 (1900) 4 Screw
2 70636 (1900) 2 Return link
3 68808 (1900) 4 Bearing
4 69316 (1900) 2 Chain/spring assembly
5 6974301PL 1 Weldment
(1900)
6 68291P (1900) 1 Drive shaft
7 68284 (1900) 5 Bearing
8 69738PL (1900) 1 Plate
9 68306 (1900) 2 Sprocket
10 69824 (1900) 2 Screw
11 49521 (1900) 6 Screw
12 6974501PL 1 Pulley side plate, lh
(1900)
13 68290 (1900) 6 Shaft, drive pulley
14 68287 (1900) 1 Pulley, 32 teeth
15 68286 (1900) 1 Pulley, 24 teeth
16 68285 (1900) 1 Belt
17 68292 (1900) 1 Coupling drive
18 6974502 (1900) 1 Pulley side plate, rh

August 24, 2005 MAN112REE REV 2 Page 41 of 52

IntelliDrive® Transport System—Wiring (New Style1)
Figure 15. IntelliDrive® Transport System—Wiring (New Style)

1. The New Style is identified by the LEDs on the right side of the box and made after May 17, 2004.

Page 42 of 52 MAN112REE REV 2 August 24, 2005

 Table 10. IntelliDrive® Transport System—Wiring (New Style)
Item Number Part Number Quantity Description
1 70057 (1900) 1 Cable (J-box to PACM)
2 3924001 (1900) 1 Ground strap assembly
3 19124 (1900) 1 Wire tie
4 68436 (1900) 2 Harness, circuit breaker
5 68437 (19000 1 Harness, battery (battery to P.C. board)
6 6843801 (1900) 1 Wire, motor controller (green)
7 6843802 (1900) 1 Wire, motor controller (white)
8 6843803 (1900) 1 Wire, motor controller (black)
9 6843804 (1900) 1 Wire, motor controller (red)
10 68435 (1900) 1 Harness, motor controller logic
11 70056 (1900) 1 Cable assembly, battery indicator

August 24, 2005 MAN112REE REV 2 Page 43 of 52

Pulmonary Surface—P1916EA
Figure 16. Pulmonary Surface—P1916EA

Page 44 of 52 MAN112REE REV 2 August 24, 2005

 Table 11. Pulmonary Surface—P1916EA
Item Number Part Number Quantity Description
1 70193 1 Sheer liner
2 134799 1 Ticking
3 49410 1 Super snap disk
4 4935703 1 O-ring
5 49243 3 Magnet
6 4932704 1 Fire barrier
7 132660 1 Percussion and Vibration cushion
8 132659 1 Treatment cushion
9 65997 1 Working cushion
10 66066 2 Boost cushion, torso
11 132665 1 Head cushion
12 132674 1 Head assembly
13 66086 2 Head bolster assembly
14 135715 8 Foam block
15 66087 2 Thigh bolster assembly
16 135728 1 Thigh assembly
17 66088 1 Foot boost assembly
18 137815 1 Foot cushion assembly
19 132661 1 Heel cushion mounting substrate
20 132658 1 Cushion mounting substrate
21 137814 1 Seat cushion assembly

August 24, 2005 MAN112REE REV 2 Page 45 of 52

Pulmonary Surface Plumbing—P1916EA
Figure 17. Pulmonary Surface Plumbing—P1916EA

Page 46 of 52 MAN112REE REV 2 August 24, 2005

 Table 12. Pulmonary Surface Plumbing—P1916EA
Item Number Part Number Quantity Description
1 66964 1 Plumbing assembly, P and V cushion
2 132673 1 Plumbing assembly, foot
3 67272 3 Ring clamp
4 19124 2 Cable tie
5 132654 1 Plumbing assembly, head cushion (clear)
6 66957 1 Plumbing assembly
7 66960 1 Plumbing assembly, boost, left (blue)
8 66959 1 Plumbing assembly, boost, right (clear)
9 132675 1 Plumbing assembly, treatment cushion
10 66961 1 Plumbing assembly, working cushion

August 24, 2005 MAN112REE REV 2 Page 47 of 52

Pulmonary Surface Tubing Exit Plumbing—P1916EA
Figure 18. Pulmonary Surface Tubing Exit Plumbing—P1916EA

Table 13. Pulmonary Surface Tubing Exit Plumbing—P1916EA

Item Number Part Number Quantity Description
1 132066 3 Quick disconnect, 1/4" barb
2 4932901 1 Quick disconnect, 1/4" barb
3 4932902 2 Quick disconnect, 3/8" barb
4 66913 2 Quick disconnect, APC, 3/8" barb
5 66685 1 Percussion and Vibration connector
6 132067 3 Quick disconnect, 3/8" barb
7 19124 7 Cable tie

Page 48 of 52 MAN112REE REV 2 August 24, 2005

NOTES:

August 24, 2005 MAN112REE REV 2 Page 49 of 52

 Table 14. International Labels—Left-Hand Intermediate Siderail
Item Number Part Number Quantity Description
10 132509 1 Label, pulmonary head panel—
German (P1901A model only)
132510 1 Label, pulmonary head panel—French
(P1901A model only)
132511 1 Label, pulmonary head panel—
Spanish (P1901A model only)
132512 1 Label, pulmonary head panel—
Portuguese (P1901A model only)
132513 1 Label, pulmonary head panel—Italian
(P1901A model only)
132514 1 Label, pulmonary head panel—Dutch
(P1901A model only)
132515 1 Label, pulmonary head panel—
Swedish (P1901A model only)
132516 1 Label, pulmonary head panel—Arabic
(P1901A model only)
132517 1 Label, pulmonary head panel—
Chinese—Traditional (P1901A model
only)
132518 1 Label, pulmonary head panel—
Chinese—Simplified (P1901A model
only)
132519 1 Label, pulmonary head panel—
Japanese (P1901A model only)
132520 1 Label, pulmonary head panel—Greek
(P1901A model only)

Page 50 of 52 MAN112REE REV 2 August 24, 2005

NOTES:

August 24, 2005 MAN112REE REV 2 Page 51 of 52

 Table 15. International Labels—IntelliDrive® Transport System
Item Number Part Number Quantity Description
3 7081301 1 Label, IntelliDrive® Transport System
override—English (new style)
7081302 1 Label, IntelliDrive® Transport System
override—German (new style)
7081303 1 Label, IntelliDrive® Transport System
override—French (new style)
7081304 1 Label, IntelliDrive® Transport System
override—Spanish (new style)
7081305 1 Label, IntelliDrive® Transport System
override—Portuguese (new style)
7081306 1 Label, IntelliDrive® Transport System
override—Italian (new style)
7081307 1 Label, IntelliDrive® Transport System
override—Dutch (new style)
7081308 1 Label, IntelliDrive® Transport System
override—Swedish (new style)
7081309 1 Label, IntelliDrive® Transport System
override—Arabic (new style)
7081310 1 Label, IntelliDrive® Transport System
override—Chinese—Traditional (new
style)
7081311 1 Label, IntelliDrive® Transport System
override—Chinese—Simplified (new
style)
7081312 1 Label, IntelliDrive® Transport System
override—Japanese (new style)
7081313 1 Label, IntelliDrive® Transport System
override—Greek (new style)
7081315 1 Label, IntelliDrive® Transport System
override—Thai (new style)
7081316 1 Label, IntelliDrive® Transport System
override—Korean (new style)

Page 52 of 52 MAN112REE REV 2 August 24, 2005