NEX 17.5 kV Circuit-Breaker Maintenance Guide
NEX 17.5 kV Circuit-Breaker Maintenance Guide
NEX
17.5 kV withdrawable vacuum circuit-breaker
Maintenance & Services Guide
2010
PE90002
NEX
17.5 kV withdrawable vacuum circuit-breaker
PE56388
NEX17 is indoor,
metal-enclosed
switchgear designed
for the MV section
of HV / MV and
MV / MV substations.
It is a Medium
Voltage equipment
comprising cubicles
with breaking
devices, sensors,
Medium Voltage
connections
and auxiliaries.
NEX17 catalogue:
AMTED 302016EN
2010.
Foreword 2
General 4
Operations to be performed
• Control mechanisms 6
• Insulating materials and vents 7
• Power circuits 8
• Low Voltage Auxiliary circuits 9
• Circuit-breaker maintenance 10
• Sepam protection relay maintenance 12
Recommended frequency
• Normal operating conditions 16
• Operating conditions in a corrosive atmosphere 18
Appendices
• Technical reference guides 20
• Safety glossary 21
1
PE90068
Foreword
2
Maintenance and Services Guide
NEX
17.5 kV withdrawable vacuum circuit-breaker
Protective earthing
The user is responsible for conforming to
all the standards and international and
national electrical codes in force regarding
the protective earthing of all the equipment.
3
General
Warning
As Medium-Voltage devices fulfil safety functions, they must be
installed in accordance with certain professional practices.
Similarly, preventive maintenance operations must be strictly
and regularly observed.
PE90069
In the event of a
problem during
a maintenance
operation, please
contact your usual
Schneider Electric
representative.
4
Intervention levels
Different skill levels have been established to define the persons
who are competent to work on Medium-Voltage equipment.
The five intervention levels developed follow the life cycle of
the equipment, whilst at the same time defining the levels of complexity.
Training
1
Level Regular maintenance. The maintenance operations to be carried out on
Schneider Electric
the equipment are generally described in the instruction handbook.
offers a wide choice
They include minor preventive maintenance operations not requiring the removal
of training courses
of any parts of the equipment and servicing by replacement with standard parts
on how to operate
provided for this purpose, carried out by a technician authorised to do so by the user,
or maintain its
according to the manufacturer's maintenance instructions.
equipment. Level
3-4-5 operations
require training on
the equipment.
Operations requiring simple procedures and / or support equipment
Level
2 (integrated into devices or external) that is easy to use and implement. Training programme
This training is
delivered in our
training centres by
Schneider Electric's
3
Level Preventive maintenance operations, such as general adjustment,
accredited qualified
identification and troubleshooting, repairs by exchanging components
staff.
or functional units, minor mechanical repairs carried out by a specialised
technician using the tools and adjusting and measuring instruments
specified in the manufacturer's maintenance instructions.
Level
4 Operations whose procedures involve knowledge of a specific technique
or technology and / or the use of specialised support equipment.
All important corrective or preventive maintenance operations carried out
by the manufacturer's after-sales services. Operations that may affect
switchgear performance.
Level
5 Operations whose procedures involve know-how requiring the use
of particular techniques or technologies, industrial processes or support
equipment. Equipment will generally have to be returned to the factory.
This applies only to moving parts.
5
DE90035
Operations to be performed Equipment must be OFF.
Control mechanisms
Safe operation will be maintained by general dust removal / cleaning,
appropriate lubrication and using the device regularly.
Dust removal A vacuum cleaner must be used for this operation. Do not use compressed Dust, impacts,
air for this cleaning operation. aggressive
atmosphere,
insufficient or
Cleaning A completely clean dry cloth or brush, free from any kind of solvent, excessive lubrication
Degreasing must be used for this operation. High-pressure spraying with products may adversely affect
containing solvents (trichloroethane, trichloroethylene) is strictly prohibited. the mechanical
The main disadvantages of such spraying may be: operation of
• impossibility of reapplying grease to inaccessible lubrication points a device.
(greased for life),
• corrosion or friction on non-regreased areas,
• deterioration due to jet pressure,
• risk of overheating due to the presence of insulating solvent
on the contact areas,
• removal of special protection,
• deterioration of plastics.
Lubrication This operation is carried out after certain mechanical joints, such as
those described in the maintenance procedures, have been cleaned.
Greases recommended by Schneider Electric must be used.
Never apply too much grease, because excessive greasing combined
with dust can cause the mechanism to malfunction.
Grease must never be applied to insulating parts.
PE90140
1 2
1 - Riser bars
2 - Rack-out guide rails
6
DE90036
Do not walk on the parts,
Air vents
Note: the air vents must also be cleaned to help the air to circulate
in the cubicle and avoid overheating. In all cases, the cubicle must be
thoroughly cleaned, especially the back of the cubicle.
A vacuum cleaner must be used to extract the dust. Natural ventilation
is required for the cubicles.
The frequency of these operations depends on the environmental and
operating conditions.
PE90142
PE90144
1 2
1 - Insulating supports
2 - Air vents
7
Operations to be performed
Power circuits
The connections between the various switchboard distribution
systems (busbars, cables) and the switchgear are an important
source of heat dissipation.
PE90143
1 2
1 - Power connections
2 - Cable connection
8
Low-Voltage Auxiliary circuits
• Protection relay
• Auxiliary wiring
• Indication contacts
Auxiliary wiring
The status of the control and protection devices provide appropriate
signals to switch and monitoring devices. A degraded connection or
insulating material may prevent the device from operating or cause
unwanted tripping. The auxiliary wiring must be checked and replaced
at regular intervals, if necessary, especially in the event of vibrations,
a high ambient temperature or corrosive atmospheres.
Indication contacts
The contacts indicating the position of the disconnector, earthing switch, contactor
and fuse status allow the operator to view the states and to act accordingly.
Any incorrect indication can lead to device control errors that may endanger
the operators. Contact failure (worn contacts, loose terminals) may be the result
of vibrations, corrosion or abnormal overheating; preventive maintenance must
ensure good continuity (or non-continuity) of the contact in the different states.
PE90145
The operations are carried out on the pole enclosure, the control parts
(springs, control unit, latching mechanism, gear motor) and
the pole mechanism.
PE55101
Evolis circuit-breaker
10
Circuit-breaker maintenance
Description
escription Action Frequency Supplies Medium
Insulating parts must be
Circuit-breaker propulsion truck cleaned with a soft, dry,
Worm screw Clean with 10 years Non-chlorinated Cloth lint-free cloth.
a degreasing agent grease solvent Cleaning processes
that involve spraying a
Grease 10 years Isoflex Topas L152 grease Brush
pressurised insulating
Circuit-breaker notching pins and fingers in the bushing solvent and using
Mechanical grease 10 years Isoflex TOPAS L152 Cloth degreaser aerosols are
or Mobilith SHC100 absolutely forbidden.
The parts must be
Electrical grease 10 years Amblygon TA 15/2 Brush
cleaned to remove
or Mobilith SHC100
the old grease before
new grease is applied.
An electrical or mecha-
nical solvent cleaner
must be used for
cleaning, depending on
the part to be cleaned.
Conditions for intervention and special equipment.
Please see the technical reference guides at your disposal.
11
Operations to be performed
Sepam protection relay maintenance
The Sepam range of protection relays is suitable for all Medium-
Voltage public or industrial distribution network protection
applications.
They satisfy the requirements of IEC 61850.
The range consists of three series of relays, in ascending order of performance The protection
• Sepam series 20, for usual applications, system comprises:
• Sepam series 40, for demanding applications, protection relays
PE55170
Safety instructions
• Only qualified operators familiar with all the installation instructions are
authorised to work on the facility.
• Switch off all power supplies before working on this equipment. Failure to comply
with these instructions
• Always use an appropriate voltage detection device to check may result in serious
that the power supply is off. or fatal injuries.
12
Sepam protection relay maintenance
General Repairs by
The logic inputs and outputs and analogue inputs are the parts of Sepam replacement:
that are the least well covered by the self-tests. when the Sepam or
They should be tested during a maintenance operation. a module is deemed
It is recommended that preventive maintenance be carried out every to be faulty, replace
five years. it with
For the list of Sepam self-tests, please refer to the operating instructions a new producta or
and technical reference guides at your disposal. module, as these
items cannot be
repaired.
Maintenance tests
Carry out all the commissioning tests recommended for the type of Sepam
to be tested, apart from the test specific to the earth leakage protection
function, which is not necessary.
Depending on the module installed, voltage input tests may be required.
Give priority to testing the logic inputs and outputs which are involved Important
in tripping the circuit-breaker. Risk of damaging
Testing the complete system which includes the circuit-breaker is also the Sepam
recommended. • do not open the
For information on how to maintain Sepam devices, see Sepam base unit,
the “Commissioning” chapters in the available technical reference guides. • do not attempt
to repair Sepam
components,
the base unit or
accessories.
Failure to comply
with these
instructions may
damage the
equipment.
13
Operations to be performed
Sepam protection relay maintenance
Troubleshooting: major or minor faults; the list of self-tests
is available in the "Control and monitoring" chapter
of the Sepam technical guides.
PE50359
MAJOR fault Major faults are only
Sepam is in the fallback position. cleared after the
The failures detected are considered to be major faults. cause of the fault
is corrected and
Sepam is switched
MINOR fault on again.
Sepam is not working properly.
The base unit is working (all the protection devices activated
are operating) and indicates that one of the optional modules is faulty,
or that a module is configured but not connected.
Self-tests
PE10139
A number self-tests are performed in the Sepam base unit and additional
modules.
“Sepam Diagnosis”
screen SFT2841
14
Sepam protection relay maintenance
15
Recommended frequency
Normal operating conditions
The optimum recommended frequency is tailored to the product life
cycle, to anticipate requirements and optimise the global cost.
PE90150
About condensation
Condensation is the transformation of a gas or vapour into liquid. It
occurs in air when the latter is saturated with water vapour and results in
the formation of liquid water.
Remedies to reduce and / or resolve condensation problems:
• provide optimum ventilation conditions,
• avoid temperature variations,
• remove any sources of humidity in the vicinity of the substation,
• install an air-conditioning system,
• ensure that the cabling conforms to the applicable rules,
• consider heating resistors.
16
Check Frequency Tools - Products Intervention Power down Approximate Reference
(year) level intervention document
time
COM* 5 Cubicle Switchboard
Switchgear
Visually check the general condition of ■ - - 1 - - 15 mn Please see
the cubicle (front panel, control unit, box, frame) the list of technical
reference guides.
Check the voltage transformer fuses - ■ Multimeter (2) 2-3 - - 1h 30 mn
(if necessary, replace the three fuses
at the same time)
Check the fuses in the feeder cubicles fitted - ■ Multimeter (2) 2-3 ■ - 1h 30 mn
with fused switches (if necessary, replace the
three fuses at the same time)
Removable devices
Remove and replace the rack-out circuit-breaker - ■ - 1 - - 15 mn Please see
the list of technical
Remove and replace the voltage reference guides.
transformer frame - ■ - 1 - ■(1) 45 mn
* Commissioning - (1) Power down the cubicle according to its configuration in the switchboard (for example, the feeder cubicle). - (2) To be selected according to the fuse ratings.
17
Recommended frequency
Operating conditions in a corrosive atmosphere
The optimum recommended frequency is tailored to the product life
cycle, to anticipate requirements and optimise the global cost.
PE90151
18
Check Frequency Tools - Products Intervention Power down Approximate Reference
(year) level intervention document
time
COM* 5 Cubicle Switchboard
Switchgear
Visually check the general condition of ■ - - 1 - - 15 mn Please see
the cubicle (front panel, control unit, box, frame) the list of technical
reference guides.
Check the voltage transformer fuses - ■ Multimeter (2) 2-3 - - 1h 30 mn
(if necessary, replace the three fuses
at the same time)
Check the fuses in the feeder cubicles fitted - ■ Multimeter (2) 2-3 ■ - 1h 30 mn
with fused switches (if necessary, replace the
three fuses at the same time)
Removable devices
Remove and replace the rack-out circuit-breaker - ■ - 1 - - 15 mn Please see
the list of technical
Remove and replace the voltage reference guides.
transformer frame - ■ - 1 - ■(1) 45 mn
* Commissioning - (1) Power down the cubicle according to its configuration in the switchboard (for example, the feeder cubicle). - (2) To be selected according to the fuse ratings.
19
Appendices
Technical reference guides
20
Safety glossary
Failure to comply
with these safety
In the event of a problem during a maintenance operation measures can cause
serious accidents, or
Please contact your usual Schneider Electric representative.
even prove fatal to
the employees.
21
Maintenance & Services Guide
2010
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation of
Head Office the information given in this publication.
35 rue Joseph Monier
CS 30323 This document has been
92506 Rueil-Malmaison printed on ecological paper.
www.schneider-electric.com
Publishing: SYNTHESE ECA, Schneider Electric.
Printing: made in France.
AMTED310004EN 03/2010