DATE（Orig.

）：April 26，2012

Control Plan DATE（Rev.）：June 26，2012

Sample □ Production
Trial □ Key Contact：Lv Jinming Phone：0510－88998588 Customer Quality Approval/Date（if Req'd）：
■
Control Plan Nunber：QP 09-27-A/2
Core Team ：Lv Jinming,Xu Ting，Lv Hong，Wu Shuang Customer Project Approval/Date（if Req'd）：

Part number /Latest Change Level： Supplier/Plant：Yinbang Clad Material Co., Ltd Other Approval/Date（if Req'd）：

Part Name/Description:9KD6 Supplier Code： Other Approval/Date（if Req'd）：

Characteristics Methods
Process Production
Special
Process Name / equipments, Product / Process Evaluation
Characteristic Sample Action Plan
Number Operation Jigs and Product Process Specifications/ &Measurement Who Frequency Control Method
s Registration Size
Description Tools, etc. Tolerance Technique

Incoming inspection
Chemical Al>99.7%;
composition Si<0.08%
OES inspector 1 each batch report NCR
<QR-8.3.1-18-A/0>
1-1 Purchase N/A
Incoming inspection
additive <ZYTJJ01-2010> visual inspection inspector 1 each batch report NCR
<QR-8.3.1-18-A/0>

Incoming inspection
Inspect all of visual
1-2 Inspection N/A
incoming goods
<ZYWLD01-2010>
inspection,OES
inspector 1 each batch report NCR
<QR-8.3.1-18-A/0>

Raw materials
1-3 Storage forklift time FIFO visual inspection operator 1 each batch
billboards
NCR

Melting and casting

Chemical each process inspection
composition
★ <TN001> OES inspector 3
furnace records
NCR
<QP 13-40-A/0>

Melting and casting

each process inspection
Stirring time 10±2 min observing time operator 100%
furnace records
NCR
<QP 13-40-A/0>

melting
1-4 Melting furnace、hol
ding furnace
 403：50kg in holding
furnace Melting and casting
melting 311、304：60kg in weighting each process inspection
Refining flux
smelting furnace and
operator 2
furnace records
NCR
1-4 Melting furnace、hol
ding furnace 80kg in holding <QP 13-40-A/0>
furnace

Melting and casting

Melting each process inspection
temperature
☆ ≤760℃ thermocouple operator 1
furnace records
NCR
<QP 13-40-A/0>

Melting and casting

403：60±10min each process inspection
Holding time
311、304：30±10min
observing time operator 1
furnace records
NCR
<QP 13-40-A/0>

Melting and casting

Content of analyze using each process inspection
hydrogen
≤0.35ml/100g
hydrogen gauge
inspector 1
furnace records
NCR
<QP 13-40-A/0>

Melting and casting

each process inspection
Ceramic filter 50ppi visual inspection operator 1
furnace records
NCR
<QP 13-40-A/0>

Melting and casting

each process inspection
Filter screen use visual inspection operator 1
furnace records
NCR
<QP 13-40-A/0>

argon
Melting and casting
pressure:0.1±0.02MPa
Degassing each process inspection
parameters
HMI display operator 1
furnace records
NCR
rotate
<QP 13-40-A/0>
speed:350±50RPM

Melting and casting

Chemical each process inspection
composition
<TN001> OES inspector 3
furnace records
NCR
<QP 13-40-A/0>

1-5 Casting Casting mill

1-5 Casting Casting mill
Melting and casting
Al-Ti-B silk each process inspection
speed
180mm±10mm/min HMI display operator 1
furnace records
NCR
<QP 13-40-A/0>

Melting and casting

403：57±2mm/min
each process inspection
Casting speed ☆ 304：48±2mm/min HMI display operator 1
furnace records
NCR
311：40±2mm/min
<QP 13-40-A/0>

Melting and casting

403：710~730℃
Casting thermocouple each process inspection
temperature
☆ 304：730~740℃
pyrometer
operator 1
furnace records
NCR
311：735~745℃
<QP 13-40-A/0>

Melting and casting

Cooling water each process inspection
flow
<ZYRZ126-2011> HMI display operator 1
furnace records
NCR
<QP 13-40-A/0>

Melting and casting

Cooling water each process inspection
temperature
＞38℃ HMI display operator 1
furnace records
NCR
<QP 13-40-A/0>

Cutting process
cutting
1-6 cutting
machine
Cut length ≥200mm tapeline operator 100% each slab inspection records NCR
<QP 13-56-A/0>

Milling process
0.55±0.05m/min first
Milling speed
0.55±0.05mm second
HMI display operator 100% each slab inspection records NCR
<QP 13-42-A/0>

1-7 Milling scalper

403、311：6±0.5mm
first Milling process
Depth of milling 4±0.5mm second tapeline operator 1 each slab inspection records NCR
304：5±0.5mm first <QP 13-42-A/0>
3±0.5mm second
 Heating、homogenizi
311 ng、hot rolling
each
Homogenizing 610±10℃ HMI display operator 100%
furnace
process inspection NCR
temperature records <QR-WIIHE-
Homogenizin 02-A/1>
Homogenizin
g（core
1-8 g Furnace
material）

Heating、homogenizi
311 ng、hot rolling
each
Homogenizing ≥20h HMI display operator 100%
furnace
process inspection NCR
time records <QR-WIIHE-
02-A/1>

Heating、homogenizi
ng、hot rolling
thickness of 403 45±1.2mm vernier caliper operator 100% each slab process inspection NCR
records <QR-WIIHE-
02-A/1>

Heating、homogenizi
Hot rolling ng、hot rolling
Hot rolling
1-9 mill thickness of 311 340±2mm vernier caliper operator 100% each slab process inspection NCR
records <QR-WIIHE-
02-A/1>

Heating、homogenizi
ng、hot rolling
thickness of 304 45±1.2mm vernier caliper operator 100% each slab process inspection NCR
records <QR-WIIHE-
02-A/1>

Cladding process
each three belts of
packaging belt
right and left
visual inspection operator 100% each slab inspection records NCR
<QR-WIICL-01-A/1>
Rolling brush
Cladding
1-10 machine
Cladding process
surface of slabs No oil or grease Dyne pen operator 100% each slab inspection records NCR
<QR-WIICL-01-A/1>
 Heating、homogenizi
ng、hot rolling
Heating 1-3 area：510±10℃
temperature
☆
4 area：500±10℃
HMI display operator 100% each slab process inspection NCR
records <QR-WIIHE-
02-A/1>
Heating
1-11 Heating
furnace
Heating、homogenizi
ng、hot rolling
Heating time ☆ 13±1.5h HMI display operator 100% each slab process inspection NCR
records <QR-WIIHE-
02-A/1>

Heating、homogenizi
ng、hot rolling
Hotrolling
thickness
★ 6.0±0.3mm micrometer operator 1 each coil process inspection NCR
records <QR-WIIHE-
02-A/1>

Heating、homogenizi
ng、hot rolling
oil stain <WIIHR01> visual inspection operator 100% each coil process inspection NCR
records <QR-WIIHE-
02-A/1>

Heating、homogenizi
ng、hot rolling
edge crack <TN029> visual inspection operator 100% each coil process inspection NCR
records <QR-WIIHE-
02-A/1>
Hot rolling
1-12 Hot rolling
mill
Heating、homogenizi
ng、hot rolling
scratch <TN029> visual inspection operator 100% each coil process inspection NCR
records <QR-WIIHE-
02-A/1>

Heating、homogenizi
ng、hot rolling
Beginning
temperature
480±20℃ thermocouple operator 1 each coil process inspection NCR
records <QR-WIIHE-
02-A/1>
 Heating、homogenizi
ng、hot rolling
finishing
temperature
≥250℃ thermocouple operator 1 each coil process inspection NCR
records <QR-WIIHE-
02-A/1>

Cold rolling process

Thickness 0.6±0.02mm micrometer operator 100% each coil inspection records NCR
<QP 13-351-A/0>

Cold rolling process

compare with
scratch <WIICR02>
the limit sample
operator 100% each coil inspection records NCR
<QP 13-351-A/0>

Cold rolling process

Cold rolling wave <WIICR02> visual inspection operator 100% each coil inspection records NCR
1-13 Cold rolling
mill <QP 13-351-A/0>

Cold rolling process

open coil
tension
<TN014> HMI display operator 100% each coil inspection records NCR
<QP 13-351-A/0>

Cold rolling process

close coil tension <TN014> HMI display operator 100% each coil inspection records NCR
<QP 13-351-A/0>

Foil rolling process

Thickness ★ 0.23±0.012mm micrometer operator 100% each coil inspection records NCR
<QP 13-36-A/0>

Rm：160~210MPa， head and Foil rolling process

mechanical
properties
★ Rp0.2≥150MPa tensile testing inspector 6 tail of each inspection records NCR
A50≥8% coil <QP 13-36-A/0>

Foil rolling process

compare with
scratch <WIIFR02>
the limit sample
operator 100% each coil inspection records NCR
Foil rolling <QP 13-36-A/0>
1-14 Foil rolling
mill

Foil rolling process

wave <WIIFR02> visual inspection operator 100% each coil inspection records NCR
<QP 13-36-A/0>
1-14 Foil rolling
mill

Foil rolling process

open coil
tension
<TN014> HMI display operator 100% each coil inspection records NCR
<QP 13-36-A/0>

Foil rolling process

close coil tension <TN014> HMI display operator 100% each coil inspection records NCR
<QP 13-36-A/0>

Cleaning and
temperature of levelling process
the washing ≥70℃ HMI display operator 1 each coil inspection records NCR
water <QP 13-39-
A/0>

Cleaning and
levelling process
speed 60~220m/min HMI display operator 100% each coil inspection records NCR
<QP 13-39-
A/0>
Cleaning and Tension
1-15
levelling leveller Cleaning and
open coil tension：
levelling process
6±1KN
tension
close coil tension：
HMI display operator 100% each coil inspection records NCR
<QP 13-39-
7±1KN
A/0>

Cleaning and
levelling process
drying
temperature
≥110℃ HMI display operator 100% each coil inspection records NCR
<QP 13-39-
A/0>

Annealing process
annealing each
temperature
☆ <ZYTH12-2012> thermocouple operator 100%
furnace
inspection records NCR
<QP 13-37-A/0>
Annealing
Annealing
1-16 furnace
Annealing process
time of each
annealing
☆ <ZYTH12-2012> timing operator 100%
furnace
inspection records NCR
<QP 13-37-A/0>

Rm：160~210MPa， head and Product inspection

mechanical
properties
★ Rp0.2≥150MPa tensile testing inspector 6 tail of each reports NCR
A50≥8% coil <QR-WIISL-02-A/0>

Inspection Testing
1-17
machines
 Product inspection
0.23±0.012mm
thickness ★ micrometer inspector 2 each coil reports NCR
Inspection Testing <QR-WIISL-02-A/0>
1-17
machines

head and Product inspection

Chemical Accord with TCF
composition
★
requirements
OES inspector 2 tail of each reports NCR
coil <QR-WIISL-02-A/0>

head and Product inspection

403：10±2% metallographic
cladding ratio
304：10±2% test
inspector 6 tail of each reports NCR
coil <QR-WIISL-02-A/0>

Slitting process
width ★ 57.19±0.05 micrometer inspector 1 each coil inspection records NCR
<QR-WIISL-01-A/0>

Slitting process
visual
edge burr <WIISL02>
inspection;touch
operator 100% each coil inspection records NCR
<QR-WIISL-01-A/0>

Slitting process
307mm
coil core
Al core
HMI display operator 1 each coil inspection records NCR
<QR-WIISL-01-A/0>

Product inspection
oil stain <WIISL02> CCD operator 100% each coil reports NCR
<QR-WIISL-02-A/0>

Slitting mill
1-18 slitting Slitting process
lateral bending <WIISL02> tapeline operator 3 each coil inspection records NCR
<QR-WIISL-01-A/0>

Slitting process
shape wave <WIISL02> height gauge operator 3 each coil inspection records NCR
<QR-WIISL-01-A/0>

Slitting process
tower <WIISL02> visual inspection operator 100% each coil inspection records NCR
<QR-WIISL-01-A/0>
 Slitting process
graze scratches <WIISL02> visual inspection operator 100% each coil inspection records NCR
<QR-WIISL-01-A/0>

Packaging process
desiccating
agent
<TN037> visual inspection inspector 1 each pallet inspection records NCR
<QR-WIICP-01-A/0>
packaging
1-19 Packaging machine

Packaging process
tight packing
belt or film
<TN037> visual inspection inspector 100% each pallet inspection records NCR
<QR-WIICP-01-A/0>
更改日期 更改内容 更改者
2012.6.26 1-4：<TN001-03>更改成<TN001> 徐婷

2012.6.26 1-5：<TN001-03>更改成<TN001> 徐婷

1-10:500℃更改成1-3 area：
510±10℃，4 area：
2012.6.26 徐婷
500±10℃；14±2h更改成
13±1.5h