Autopilot Owners
Autopilot Owners
Control Panel
Owner's Manual
For
Software Version 2.00
0998901_B
© 2015 Valmont Industries, Inc., Valley, NE 68064 USA. All rights reserved.
www.valleyirrigation.com
Valley AutoPilot Control Panel
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Valley AutoPilot Control Panel
Valley AutoPilot Control Panel Owner's Manual.1 Table of Contents
Table of Contents.................................................. 3
Quick Reference Guide......................................... 5 Swing Around Rainger Linear............................. 41
Setup Run Time Position............................... 42
EC Declaration of Conformity.............................. 7 Setup GPS Position....................................... 43
Electrical Safety Statement.................................. 8 Swing Around Two or Four Wheel Linear............ 45
Minimum Control Panel Setup.......................... 45
About This Manual................................................ 8 Setup Run Time Position............................... 46
Setup GPS Position....................................... 47
Ancillary Equipment Warranty............................. 8 Standard Rainger or Two Wheel Linear.............. 49
Minimum Control Panel Setup.......................... 49
Safety...................................................................... 9 Setup Run Time Position............................... 50
Recognize Safety Information............................... 9 Setup GPS Position....................................... 51
Safety Messages................................................ 9 Towable Pivot...................................................... 53
Information Messages........................................ 9 Minimum Control Panel Setup.......................... 53
Use of Personal Protective Equipment............... 10 Setup Pivot Positions..................................... 54
Conductive Materials and Equipment................. 10 Setup GPS Position....................................... 55
Fall Protection..................................................... 10 Setup Position Loss (Optional)............................ 56
Minimum Working Clearance.............................. 11 Auto-Prog Transition Table.................................. 57
Qualified Person.................................................. 11 Voltage................................................................ 58
Overhead Power Lines........................................ 12 Low Voltage......................................................... 58
Minimal Lockout / Tagout Procedure................... 13 Estimated Drive Unit Speed Table...................... 58
Sequence of Lockout........................................ 13 GPS Angular Conversion Table........................... 59
Restoring Equipment to Service....................... 13 Angular Degree Examples.................................. 59
Operate Safely.................................................... 14 System Constants Record.................................. 60
Safety Decals...................................................... 18 Option / Notice / Events.................................... 60
OverView.............................................................. 23 End Gun Settings............................................. 61
Wide Boundary Settings................................... 61
Applications......................................................... 23
Universal Linear............................................... 23 Operation.............................................................. 63
Swing Around Rainger Linear.......................... 24 Run The Machine Wet (With Water)................... 63
Swing Around Two or Four Wheel Linear......... 24 Run The Machine Dry (Without Water)............... 63
Standard Rainger or Two Wheel Linear............ 25
Stopping The Machine........................................ 64
Towable Pivot................................................... 26
Emergency Stopping........................................ 64
Control Panel...................................................... 27 Stopping Under Normal Conditions.................. 64
Main Disconnect............................................... 27
Safety Override Switch..................................... 27 Diagnostics.......................................................... 65
3 Second Delay Timer...................................... 27 Diagnostics Screen............................................. 65
Pump Restart Delay......................................... 27 System Faults..................................................... 65
Control Panel Display....................................... 28 Viewing System Faults..................................... 66
Function Keys................................................... 30 Status Screen Diagnostics.................................. 66
Numeric Entry Keys.......................................... 31 Clearing An Error Code.................................... 66
Command Selection Keys................................ 32 Error Codes...................................................... 67
Symbols and Conventions................................ 33
Error Logs........................................................... 67
Command Prompt............................................ 33
Viewing An Error Log....................................... 68
Exiting Screens................................................ 33
Resetting An Error Log To Zero....................... 68
Screen Delays.................................................. 33
Illustrations.......................................................... 33 Troubleshooting................................................... 69
System Faults..................................................... 70
Minimum Control Panel Setup............................ 35
Error Codes......................................................... 72
Auto Universal Linear.......................................... 37
Setup Run Time Position............................... 38 Troubleshooting List............................................ 74
Setup GPS Position....................................... 39 Sensor Value Error Codes.................................. 76
Hard Reset.......................................................... 76
Executing A Hard Reset................................... 76
Advanced Feature Guide.................................... 77
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Valley AutoPilot Control Panel
Table of Contents
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Valley AutoPilot Control Panel
TO RUN THE MACHINE: Quick Reference Guide
(Refer to the Overview section for a detailed explanation)
1. ALWAYS make sure that vehicles, other equipment, livestock, and persons are clear of the machine before operating.
2. Turn the control panel main disconnect switch to the ON position. If the power is supplied by an engine driven generator, adjust the RPM of the generator
until the voltmeter reads 460 – 505 volts. DO NOT EXCEED 505 VOLTS.
Run The Machine Wet (With Water) Run The Machine Dry (Without Water)
• Use to set water application by inches (mm) of water. • Use to set water application by percent timer setting.
E01 BBRAM - BATTERY BACKED RAM CHECKSUM FAILED AT E10 PRESSURE SENSOR - MECHANICAL SWITCH COULD BE
POWER UP. STUCK.
E02 EEPROM - CHECKSUM FAILED AT POWER UP. E11 RESOLVER - ANGLE JUMPING AROUND, LUBE J PIPE.
E03 UNIT RESETS - THIS IS LOGGED WHEN THE SOFTWARE E12 RESOLVER - POSSIBLY DISCONNECTED.
RESETS. E13 KEYPAD - POSSIBLE KEY STUCK CHECK KEYPAD
E04 POWER DROP - POWER DROPPED BELOW LOW CONNECTION.
VOLTAGE LIMIT. E14 FWD/REV SENSE - POSSIBLE SHORT, CHECK WIRING.
E05 SYSTEM SAFETY - POSSIBLE TOWER MISALIGNMENT, E15 NO COMMUNICATION WITH SOIL PROBE.
DRIVE UNIT MAY BE STUCK.
E16 SOIL PROBE DATA ALL ZEROS.
E06 PUMP SAFETY - PRESSURE TOO LOW AFTER PRESSURE
DELAY. E17 NOT ASSIGNED. DISPLAY WILL BE SHOWN AS "NOT
AVAILABLE".
E07 PRESSURE SENSOR - OUT OF RANGE HIGH, CHECK
CONNECTION. E18 GPS COMMUNICATION ERROR.
E08 PRESSURE SENSOR - OUT OF RANGE LOW, CHECK E19 GPS SIGNAL LOSS.
CONNECTION. E20 DGPS SIGNAL LOSS.
E09 PRESSURE SENSOR - PRESSURE HIGH WITH PUMP OFF,
CHECK CONNECTION.
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AutoPilot Version 2.00
Valley AutoPilot Control Panel
Quick Reference Guide
Minimum Control Panel Setup - Auto Universal Linear
To setup the control panel for use with the Auto Universal Linear, follow one of the procedures below:
RunTime Position without GPS
1. Set the System Type to Universal Linear, press SYSTEM, 1, 8, 8, 8, 5, 1 and SYSTEM.
2. Set the Language and Unit of Measure, press SYSTEM and 7.
NOTE
(a) Select the desired Language. Refer to the Owner’s Manual for minimum
QUICK REFERENCE GUIDE
(b) Select the desired Unit of Measure. Press SYSTEM to return to the machine status screen. control panel setup for all other machine
3. Set the Linear and Pivot Minimum Application, press SYSTEM, 1, 8 and 1. types.
(a) Enter the Linear Minimum Application rate from the sprinkler chart. Press ENTER.
(b) Enter the Pivot Minimum Application rate from the sprinkler chart. Press ENTER, and SYSTEM. BUTTON TABLE
4. Set the Time Per Revolution, press SYSTEM, 1, 8, and 2.
(a) Enter the Time Per Revolution from the sprinkler chart. Press ENTER, and SYSTEM. = ENTER
5. Calibrate the pressure transducer to the current water pressure reading of zero.
(a) With pump OFF and machine dry, press SYSTEM, 1, 8, 8, 8, 1, 1 and SYSTEM.
6. Set the Linear position and speed and Pivot position, press SYSTEM, 1 and 5. = SYSTEM
(a) Press 1, Enter the Linear Start position, usually zero (0). Press ENTER.
(b) Press 2, Enter the Linear End position. Press ENTER.
= PROGRAM
(c) Press 3, Enter the estimated Linear Position. Press ENTER.
(d) Press 4, Enter the Linear Intermediate and End Tower Speeds.
(1) Enter the Intermediate Drive Unit speed. Press ENTER. Obtain speed information from the VChart
report for this machine or use the
(2) Enter the End Tower Drive Unit speed. Press ENTER.
Estimated Drive Unit Speed chart.
(e) Press 5, Pivot Position.
(1) Enter Pivot Position in degrees. Press ENTER, and SYSTEM. • If machine is in Linear A, the Pivot Position is 0°.
7. Set the Linear Stop-In-Slot position in Zone A, press SYSTEM, 1, 3, 2, 2, and 1. • If machine is in Linear B, the Pivot Position is 180°.
(a) Enter the Linear Stop-In-Slot position. Press ENTER.
(b) Select the Direction for Linear Stop-In-Slot to work, 0 = Both, 1 = Forward, 2 = Reverse. Press ENTER, and SYSTEM.
(c) Load the Auto Transition Program, press PROGRAM and 4.
(d) Select the desired Auto Transition Program number from Auto-Prog Transitions Table in the program section.
GPS Position with Backup RunTime
1. Set the System Type to Universal Linear, press SYSTEM, 1, 8, 8, 8, 5, 1 and SYSTEM.
2. Set the Language and Unit of Measure, press SYSTEM and 7.
NOTE
(a) Select the desired Language. • GPS is used for Linear
(b) Select the desired Unit of Measure. Press SYSTEM to return to the machine status screen. Position Only. A resolver is
3. Activate the GPS and set the Baud Rate, press SYSTEM, 1, 8, 8, 7, 2, 1, 6, 2, 4 and SYSTEM. used for Pivot Position.
4. Set the Linear and Pivot Minimum Application, press SYSTEM, 1, 8, and 1. • If the Latitude or Longitude
(a) Enter the Linear Minimum Application rate from the sprinkler chart. Press ENTER. position is shown as West
(b) Enter the Pivot Minimum Application rate from the sprinkler chart. Press ENTER, and SYSTEM. or South the position MUST
5. Set the Time Per Revolution, press SYSTEM, 1, 8, and 2. be entered as a Negative
(a) Enter the Time Per Revolution from the sprinkler chart. Press ENTER, and SYSTEM. Degree.
6. Calibrate the pressure transducer to the current water pressure reading of zero.
• In North America:
(a) With pump OFF and machine dry, press SYSTEM, 1, 8, 8, 8, 1, 1 and SYSTEM.
- Latitude is always Positive.
7. Set the Linear Start position. Follow step a or b below.
- Longitude is always Negative.
(a) Set Latitude and Longitude values automatically to the current position of machine.
(1) Run the machine to the Linear Start position.
90°
(2) Press SYSTEM, 1, 5, 1, 1, 1, 1 and SYSTEM.
Use a handheld GPS receiver to obtain
OR the GPS coordinates for the position. Use
(b) Set Latitude and Longitude values manually. the GPS Angular Conversion chart to
(1) Press SYSTEM, 1, 5, 1, 1 and 2. convert the values into decimals of
(2) Enter the latitude. Press ENTER. degree.
Pivot
Transition 3 Transition 4 180°
(3) Enter the longitude. Press ENTER, and SYSTEM.
0°
Zone B
8. Set the Linear End position. Follow step a or b below.
(a) Set Latitude and Longitude values automatically to the current position of machine.
(1) Run the machine to the Linear End position.
(2) Press SYSTEM, 1, 5, 1, 2, 1, 1 and SYSTEM.
Use a handheld GPS receiver to obtain 270°
OR the GPS coordinates for the position. Use
(b) Set Latitude and Longitude values manually. the GPS Angular Conversion chart to
(1) Press SYSTEM, 1, 5, 1, 2 and 2. convert the values into decimals of Linear
FORWARD
Linear
(2) Enter the latitude. Press ENTER. degree. Zone A REVERSE Zone B
(3) Enter the longitude. Press ENTER, and SYSTEM.
9. Set the Linear Speed and Pivot Position. Obtain speed information from the VChart 90°
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AutoPilot Version 2.00
Valley AutoPilot Control Panel
Declaration Of Conformity
The above-referenced equipment is in conformity with all safety-related clauses (Not all clauses reflecting com-
mercial preference are met) of the following documents:
The Crop Irrigation System is excluded from the scope of the Pressure Equipment Directive, by the
language of Article 1, Sections 3.2, 3.6 & 3.10. This equipment is classified less than Category 1.
The Crop Irrigation System is excluded from the scope of the RoHS Directive, by the language of Article
2, Section 4(e), being a “Large Scale Fixed Installation.”
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Valley AutoPilot Control Panel
Electrical Safety Statement
Installation Of The Valley Electric Irrigation Machine - European Union Only
Valmont Industries Inc. does not install a differential (ground fault) circuit breaker in the control panel of the
Valley electric irrigation machine because the standards of protection vary according to country of destination.
The distributor must provide and install a differential (ground fault) circuit breaker that meets the standards of
the country where the Valley irrigation machine is installed.
In the European Union, differential circuit breaker protection is fixed at a maximum of 24 volts.
Good grounding of the Valley irrigation machine is required.
• If resistance to ground is lower than 80 ohms, a differential (ground fault) circuit breaker of 300 mA will meet
requirements.
• If resistance to ground is between 80 and 800 ohms, a differential (ground fault) circuit breaker of 30 mA will
meet requirements.
The power supply installation and inspection of equipment protection components or machines are the re-
sponsibility of the installer. Valmont Industries Inc. is not responsible for the failure of equipment protection
components or machines not of their manufacture.
Valley pivot irrigation machines receiving power from a generator must have a cable connected from the irriga-
tion machine structure to a ground rod and another cable from the irrigation machine structure to the ground
terminal on generator in order for the differential (ground fault) circuit breaker to work.
• The resistance between the irrigation machine and the generator must be substantially below 80 ohms.
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Valley AutoPilot Control Panel
Safety
Recognize Safety Information
This irrigation equipment can be powered by high voltage, which can be extremely dangerous if used improp-
erly. For maximum safety and optimum performance of the machine, all owner/operators and maintenance
personnel must read and understand the owner/operator manual(s), all safety messages in this manual and
safety signs/decals on the machine before operating this equipment.
Anyone assembling, operating, servicing or maintaining this machine must read and understand all opera-
tion, maintenance, troubleshooting, testing, installation, assembly instructions and all safety messages in this
manual before operating the machine or beginning any maintenance, troubleshooting, testing, installation or
assembly of components.
These instructions alert you to certain things you should do carefully; if you don’t, you could hurt yourself or
others, hurt the next person who operates the equipment, or damage the equipment.
Safety Messages
Safety messages in this manual are preceded by the hazard symbol and one of three words: DANGER, WARN-
ING or CAUTION. These messages alert you to potential hazards that could hurt you or others and or cause
property damage.
! This HAZARD SYMBOL is used to alert you to information about unsafe actions or situations, and may
be followed by the word DANGER, WARNING or CAUTION.
! DANGER
The HAZARD SYMBOL used with the word DANGER describes immediate hazards that can result in severe
personal injury or death.
! WARNING
The HAZARD SYMBOL used with the word WARNING describes unsafe actions or situations that can result in
severe injury, death and/or major equipment or property damage.
! CAUTION
The HAZARD SYMBOL used with the word CAUTION describes unsafe actions or situations that can result in
injury, and/or minor equipment or property damage.
Information Messages
Important information messages in this manual are preceded by the word NOTE.
NOTE
The word NOTE is used to alert you to information that describes procedures or tips to help you install, operate
or maintain your equipment properly.
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Valley AutoPilot Control Panel
Safety
Use of Personal Protective Equipment
• People working in areas where there are potential electrical hazards must use, personal protective equipment
that is appropriate for the specific parts of the body to be protected and for the work to be performed. Refer to
U.S. Occupational Safety & Health Administration (OSHA) Regulations (Standards - 29 CFR) Safeguards for
personnel protection. - 1910.335, or applicable national, state or local regulations, for additional information.
• Personal protective equipment must be maintained in a safe, reliable condition and periodically inspected or
tested.
• Protective shields, protective barriers, or insulating materials must be used to protect each person from shock,
burns, or other electrically-related injuries while that person is working near exposed energized parts which
might be accidentally contacted or where dangerous electric heating or arcing might occur. When normally en-
closed live parts are exposed for maintenance or repair, they must be guarded to protect unqualified persons
from contact with the live parts.
• Safety signs and tags. Safety signs, safety symbols, or accident prevention tags must be used where neces-
sary to warn people about electrical hazards which may endanger them.
Fall Protection
Identify potential fall hazards and determine if fall protection equipment is appropriate for the task, before begin-
ning the work. Pay attention to hazards associated with routine and non-routine tasks. Inspect fall protection
equipment (harnesses, lanyards) and devices (guardrails, tie-off points) before each use. Use fall protection
equipment if required for the job. Be sure the fall protection equipment is right for the task, fits properly, and is in
good condition. Refer to U.S. Occupational Safety & Health Administration (OSHA) Regulations Standards - 29
CFR 1926.500, 1926.501 and 1926.502, or applicable national, state or local regulations for more information.
• When using scaffolds, make sure there is proper access, full planking, stable footing, and guard railing.
• When using a boom lift, keep feet firmly on the platform of a boom lift, use fall protection equipment tied-off at
all times to the guardrail or tie-off point.
• When using a ladder, make sure the ladder is non-conductive and the correct size for the task. Read the ladder
user instructions and be sure the ladder is in good condition. Make sure ladder is set on stable footing and at
the correct angle.
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Valley AutoPilot Control Panel
Safety
Minimum Working Clearance
To reduce the risk of injury, all persons require adequate working clearance around the electrical panel or other
electrical equipment. The table below identifies the minimum working clearance needed. Refer to U.S. Occupa-
tional Safety & Health Administration (OSHA) Regulations (Standards - 29 CFR) Safeguards for personnel pro-
tection. -1910.303(g)(1)(i), or any other applicable national, state or local regulations, for additional information.
MINIMUM WORKING CLEARANCE 0-600 VOLTS
WIDTH HEIGHT MINIMUM WORKING CLEARANCE
OF WORKING OF WORKING IN FRONT OF ELECTRICAL PANEL/EQUIPMENT
CLEARANCE CLEARANCE
AREA AREA EXPOSED LIVE PARTS EXPOSED LIVE PARTS EXPOSED LIVE PARTS
ON ONE SIDE OF WORK ON ONE SIDE OF WORK ON ONE SIDE OF WORK
SPACE AND NO LIVE SPACE AND LIVE SPACE AND EXPOSED
GROUNDED PARTS ON GROUNDED PARTS ON LIVE PARTS ON THE
THE OTHER SIDE. THE OTHER SIDE. OTHER SIDE.
30in.(760mm) 78in.(1980mm) 36in.(915mm) MINIMUM 42in.(1065mm) MINIMUM 48in.(1220mm) MINIMUM
MINIMUM OR MINIMUM OR
WIDTH OF HEIGHT OF
ENCLOSURE, ENCLOSURE,
WHICH EVER IS WHICH EVER IS
GREATER GREATER
Qualified Person
A Qualified Person is one who, by possession of a recognized degree, certificate, or professional standing, or
who by extensive knowledge, training, and experience, has successfully demonstrated his/her ability to solve or
resolve problems related to the subject matter, the work, or the project.
Only qualified persons may work on electric circuit parts or equipment that have not been de-energized.
Refer to U.S. Occupational Safety & Health Administration (OSHA) Regulations Standards - 29 CFR 1926.32(m)
and 1910.333, or applicable national, state or local regulations for additional information.
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Valley AutoPilot Control Panel
Safety
Overhead Power Lines
Assembling, towing or transporting irrigation machine components such as but not limited to the pivot point,
linear cart, span/drive unit assemblies, overhangs and/or corner assemblies underneath or near power lines is
extremely dangerous because of the risk of electrocution.
Operating equipment that elevates irrigation machine components, such as but not limited to an aerial lift or
crane, near power lines is extremely dangerous because of the risk of electrocution. Only qualified personnel
should operate this type of equipment. Before operating the equipment, qualified personnel must read the
equipment manufacturers’ operating and safety instructions.
Refer to U.S. Occupational Safety & Health Administration (OSHA) Regulations (Standards - 29 CFR) Cranes
and derricks. - 1926.550, or any other applicable national, state or local regulations for additional information.
• Always presume that any overhead power line is an energized line unless and until the person(s) owning
the line and/or the electrical utility authorities indicate that it is not an energized line and it has been visibly
grounded.
• Before operating any equipment near any power line make sure the line has been de-energized and visibly
grounded at the point of work.
• Electrocution can occur without touching an electrical power line. Electricity, depending on the magnitude,
can jump or become induced into equipment or conductive materials that come in close proximity to, but do
not touch a power line. High wind, lightning, wet ground and other environmental conditions will increase the
possibility of electrocution and require additional consideration.
• Transmitter towers can induce the equipment or materials being handled with an electrical charge. Before
working or operating equipment near transmitter towers, make sure the transmitter is de-energized.
• Select the location where the span/drive unit will be assembled to ensure that neither the irrigation machine,
or the equipment used during the assembly process, will violate the minimum clearance guidelines.
• Never operate equipment or allow the load, ropes or tag lines within 10 ft (3.05 m) of any power line rated 50
kV or lower whether it is energized or not. For lines rated over 50 kV, the minimum clearance shall be 10 ft (3.05
m) plus 0.4 inch (1.1 cm) for each kV over 50 kVs.
• Never assemble, tow, transport or allow irrigation machine components underneath or within 10 ft (3.05 m)
of any power line rated 50 kV or lower whether it is energized or not. For lines rated over 50 kV, the minimum
clearance shall be 10 ft (3.05 m) plus 0.4 inch (1.1 cm) for each kV over 50 kVs. Overhang support angles,
cables and spinner drive components regularly extend 10 ft to 12 ft (3.1 m to 3.7 m) above the irrigation
pipeline (span).
• Use barricades to identify areas where interference with overhead power lines could occur. Keep the assembly,
towing or transporting of irrigation machine components and the operation of equipment including load, ropes
or tag lines away from any power line, in the distances described above, whether the line is energized or not.
• Always designate a person to observe clearance between the power line and all equipment being operated or
moved in order to give timely warning for all operations to STOP if the minimum clearance is violated.
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Valley AutoPilot Control Panel
Safety
Minimal Lockout / Tagout Procedure
The following procedure establishes the minimum requirements for the lockout of energy isolating devices
whenever maintenance or servicing is done on machines or equipment. It is used to ensure that the machine
or equipment is stopped, isolated from all potentially hazardous energy sources and locked out before person-
nel perform any servicing or maintenance where the unexpectedly energized or start-up of the machine or
equipment or release of stored energy could cause injury. All personnel, upon observing a machine or piece of
equipment which is locked out to perform servicing or maintenance shall not attempt to start, energize, or use
that machine or equipment.
When the energy isolating devices are not lockable, tagout should be used and affected personnel must wear
full personal protection.
Refer to U.S. Occupational Safety & Health Administration (OSHA) Regulations (Standards - 29 CFR) Typical
minimal lockout procedures - 1910.147 App A, or applicable national, state or local regulations, for additional
information.
Sequence of Lockout
1. Notify all affected personnel that servicing or maintenance is required on a machine or equipment and that
the machine or equipment must be shut down and locked out to perform the servicing or maintenance.
2. The authorized personnel shall identify the type and magnitude of the energy that the machine or equip-
ment utilizes, shall understand the hazards of the energy, and shall know the methods to control the energy.
3. If the machine or equipment is operating, shut it down by the normal stopping procedure (depress the stop
button, open switch, close valve, etc.).
4. De-activate the energy isolating device(s) so that the machine or equipment is isolated from the energy
source(s).
5. Lock out the energy isolating device(s) with assigned individual lock(s).
6. Stored or residual energy (such as that in capacitors, springs, elevated machine members, rotating fly-
wheels, hydraulic systems, and air, gas, steam, or water pressure, etc.) must be dissipated or restrained by
methods such as grounding, repositioning, blocking, bleeding down, etc.
7. Ensure that the equipment is disconnected from the energy source(s) by first checking that no personnel
are exposed, then verify the isolation of the equipment by operating the push button or other normal operat-
ing control(s) or by testing to make certain the equipment will not operate. CAUTION: Return operating
control(s) to neutral or “off” position after verifying the isolation of the equipment.
8. The machine or equipment is now locked out.
! DANGER
• WHEN PERSONNEL WILL BE EXPOSED TO CIRCUIT ELEMENTS AND ELECTRICAL PARTS, A
QUALIFIED PERSON MUST USE TEST EQUIPMENT TO VERIFY THAT THE CIRCUIT ELEMENTS AND
EQUIPMENT PARTS OF THE EQUIPMENT ARE DE-ENERGIZED.
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Valley AutoPilot Control Panel
Safety
Operate Safely
Valley Irrigation machines are designed with safety in mind. However, if this machine is operated incorrectly, it
may pose a safety threat to the operator. A good safety program is much like a chain, it is only as strong as its
weakest link. The manufacturer, dealer, and operator must maintain and improve all safety programs. Following
is a list of safety operating tips which you and all other persons servicing or operating the machine must read
and understand:
! CAUTION ! WARNING
• DO NOT OPERATE THIS MACHINE WITHOUT PROPER GROUNDING
FIRST READING THE OWNER’S MANUALS DO NOT attempt to start the machine until the electri-
FOR THE MACHINE. cal service is properly installed and grounded by a
• READ ALL SAFETY MESSAGES IN THIS qualified electrician as per the electrical standards.
MANUAL AND SAFETY SIGNS ON THE MA- If the power supplied to the machine is not grounded
CHINE. properly, severe injury, or death can result should an
• DO NOT LET ANYONE OPERATE THIS MA- electrical malfunction occur.
CHINE WITHOUT PROPER INSTRUCTIONS. It is your responsibility to ensure that your power
• UNAUTHORIZED MODIFICATIONS MAY IM- supplier and/or electrical contractor has grounded
PAIR THE FUNCTION AND/OR SAFETY OF the irrigation machine as required by the National
THE MACHINE. Electrical Code and by applicable local electrical
codes. If a machine is properly grounded and fuse
• IF YOU DO NOT UNDERSTAND ANY PART sizing is correct, there is extremely low probability of
OF THIS MANUAL, CONTACT YOUR VALLEY an individual being injured by electrical shock.
DEALER.
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Valley AutoPilot Control Panel
Safety
Operate Safely (Continued)
! DANGER ! CAUTION
DISCONNECT POWER WHEN SERVICING QUALIFIED SERVICE PERSONNEL
ALWAYS disconnect electrical power before servic- If you do not understand electricity or other parts of
ing or performing maintenance to the machine. the machine, have qualified service personnel per-
If you are going to perform maintenance on the ma- form any hazardous repairs or maintenance.
chine, YOU MUST shut off and lock the main power
disconnect as shown below. Refer to Figure 15-1. ! CAUTION
GUARD ALL POWER TAKE-OFF DRIVES
This includes all belt and power line drives.
1
Replace any guards and shields removed for main-
tenance.
! WARNING
MARK AND GUARD ALL POWER LINES
Do NOT deep rip or chisel near the buried power
service wires.
Do NOT deep rip in a circle at the drive unit. The
deep chisel track will cause severe stresses on the
structure.
2
If you do deep rip your field, run the machine with the
percent timer at 100% for the first revolution.
! WARNING
SUSPECTED SHORT CIRCUITS
Figure 15-1 1. Main Power Disconnect DO NOT touch the machine if you suspect a short-
2. Lock
circuit situation. Call a qualified electrician or an
The blue (OSHA safety color code) tag shown below authorized Valley dealer immediately.
should also be filled out and attached to the discon-
Circumstances which may cause you to suspect haz-
nect after locking. Refer to Figure 15-2.
ardous voltage situations may include:
The tag should reveal the name of a person to con-
• Physical damage to the machine or span cable
tact before restoring power to the machine.
• Recent electrical storms (lightning)
• Unusual operating characteristics of the machine
If you suspect a short circuit due to feeling a rippling
tingle when touching the machine, DO NOT touch
DANGER DANGER the machine again. Call a qualified electrician or an
DO NOT REMOVE
authorized Valley dealer immediately.
DO NOT THIS TAG
OPERATE REMARKS: ____________________________________
________________________________________________
________________________________________________
________________________________________________
SIGNED BY: ____________________________________
________________________________________________
DATE: ____________________________________
Figure 15-2
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Valley AutoPilot Control Panel
Safety
Operate Safely (Continued)
! WARNING ! CAUTION
LIGHTNING AND THE MACHINE AVOID HIGH PRESSURE WATER STREAMS
Stay away from the machine during an electrical Avoid body contact with high pressure water streams.
storm. An irrigation machine makes a good path to
earth. It is also probably the tallest object in the field, ! WARNING
which makes it a good lightning receptor! AVOID CHEMICALS
Be certain you have the proper fuse sizes in place If you plan on chemigating, make certain you have
before initial start-up and when replacing fuses. complied with state or local regulations in regard to
safety equipment, certification, operation and calibra-
! CAUTION tion of the injector pump. Make certain you have first
aid and fresh water available in case of an accident.
PLUG - IN CONNECTORS You must also be familiar with the correct cleanup
Disconnect power before connecting or disconnect- procedures in case of a spill.
ing any plug-in connectors. • USE OF PROTECTIVE CLOTHING IS RECOM-
MENDED WHEN HANDLING CHEMICALS.
! CAUTION SAFETY GLASSES, GLOVES, AND PROTECTIVE
OUTERWEAR SHOULD BE WORN WHEN HAN-
DO NOT OPERATE AT FREEZING TEMPERATURES
DLING CHEMICALS.
Spraying water has a cooling effect and water will
• CONTAMINATION OF THE WATER SUPPLY MAY
freeze even though the air temperature is slightly
OCCUR IF EFFECTIVE SAFETY DEVICES ARE
above freezing.
NOT INSTALLED/USED IN CONNECTION WITH
Shut the machine down at 40 degrees Fahrenheit INJECTION EQUIPMENT FOR CHEMIGATION.
(4.5 degrees Celsius). Do not operate machine when
temperature is below 40° F (4.5° C). ! DANGER
• DAMAGE TO EQUIPMENT RESULTING FROM
DRIVE SHAFTS START WITHOUT WARNING
FREEZE-UP IS NOT COVERED UNDER WAR-
An electric motor on each tower of the center pivot
RANTY.
powers two or more drive shafts connected to wheel
• IT IS IMPORTANT TO MAKE SURE ALL PIPE gear drives. These drive shafts start and stop without
DRAINS FUNCTION PROPERLY TO PREVENT warning.
PIPELINE FREEZE-UP DURING COLD WEATH-
• DO NOT TOUCH ROTATING DRIVE SHALT OR
ER.
SHIELD, CLOTHING OR LIMBS MAY BECOME
ENTANGLED, RESULTING IN SEVERE INJURY.
• DO NOT SERVICE THE MACHINE UNTIL THE
MAIN DISCONNECT IS LOCKED IN THE OFF
POSITION.
• ALWAYS REPLACE DRIVE SHAFT SHIELDS AFTER
SERVICING.
• DRIVE SHAFT SHIELDS MUST ALWAYS BE IN
PLACE WHEN OPERATING THE MACHINE.
16
Valley AutoPilot Control Panel
Safety
Operate Safely (Continued)
! CAUTION ! CAUTION
CHECK WHEEL TRACKS BEFORE STARTING
AUTO REVERSE OPERATION SAFETY
Make sure all objects, livestock or persons are clear If the machine reverses direction at a roadway or a
of the machine before starting. Drive trains are pow- physical object such as a building, tree line, power
erful and can climb over vehicles, equipment, etc. pole, etc., then you MUST provide a backup device
to stop the machine if the reversing mechanism were
! CAUTION to fail. Refer to Figure 17-1.
KEEP CHILDREN AWAY Contact your Valley dealer for more information
concerning physical barricades for machines under
Pivots are NOT playground equipment. these circumstances.
Prevent children from playing or climbing around
on the machine. This can be extremely dangerous,
especially if the machine is operating.
! CAUTION
CHECK MACHINE DIRECTION
DO NOT operate the machine if it moves in the direc-
tion opposite to that which was chosen. 1
! CAUTION
KEEP WATER OFF ROADWAYS
It is against the law in most states to allow water to Figure 17-1 1. Physical Barricade
spray on state and county roadways. This is a seri-
ous hazard to passing motorists.
! CAUTION
If end guns are used, make sure you read and under-
stand the correct procedures for setting the on and PROPER USE OF THE SAFETY OVERRIDE
off positions to avoid watering the roadways. Caution MUST be taken by the operator when using the
safety override function as it will bypass or disable all of the
If an end gun is watering a roadway, immediately machine’s automatic safety shutdown circuits.
discontinue use and adjust the shutoff setting or
call your Valley dealer to repair the end gun shut off • NEVER DEPRESS AND HOLD THE START/STOP
mechanism. SAFETY OVERRIDE SWITCH IN THE START PO-
SITION FOR MORE THAN 3 TO 5 SECONDS.
If the machine is not in full view by the operator, do
not use the Safety Override function.
The operator MUST inspect the entire machine be-
tween each safety override start attempt.
Repeated safety override start attempts can cause
severe structural damage.
Call your Valley dealer if the machine fails to start.
17
Valley AutoPilot Control Panel
Safety
Safety Decals
These Danger, Warning, and Caution decals appear in various locations on a Valley irrigation machine. You
MUST familiarize yourself and other operator’s with these safety decals. For replacement of any decal, contact
your local Valley dealer.
AUX
RUN
START
ENGINE
0999135
18
Valley AutoPilot Control Panel
Safety
Safety Decals (Continued)
0999119
DANGER
HIGH VOLTAGE
DO NOT OPEN UNLESS PIVOT
DISCONNECT SWITCH IS IN
THE "OFF" POSITION
0991148
19
Valley AutoPilot Control Panel
Safety
Safety Decals (Continued)
0999122
WARNING
0991532
20
Valley AutoPilot Control Panel
Safety
Safety Decals (Continued)
WARNING
Improper installation of this motor may
result in fire, explosion, electrical shock or
other personal injuries. Read operating
instructions
Disconnect power before maintenance.
Open all circuits before removing conduit
box cover. Be sure motor is properly
grounded per local and national codes.
Not Offered
DANGER DANGER
Drive Shaft Starts Without Warning!
Drive Shaft Starts Without Warning!
Do not touch rotating drive shaft or shield. Clothing
Do not touch rotating drive shaft or shield. Clothing or limbs may become entangled, resulting in severe
or limbs may become entangled, resulting in severe injury.
injury. Do not service until machine is locked in the off
Do not service until machine is locked in the off position.
position. Always replace drive shaft shield after servicing.
Always replace drive shaft shield after servicing.
DANGER DANGER
Drive Shaft Starts Without Warning! Drive Shaft Starts Without Warning!
Do not touch rotating drive shaft or shield. Clothing Do not touch rotating drive shaft or shield. Clothing
or limbs may become entangled, resulting in severe or limbs may become entangled, resulting in severe
injury. injury.
Do not service until machine is locked in the off Do not service until machine is locked in the off
position. position.
Always replace drive shaft shield after servicing. Always replace drive shaft shield after servicing.
DANGER
Drive Shaft Starts Without Warning!
Do not touch rotating drive shaft or shield. Clothing
or limbs may become entangled, resulting in severe
injury.
Do not service until machine is locked in the off
position.
Always replace drive shaft shield after servicing.
0994146
21
Valley AutoPilot Control Panel
Safety
22
Valley AutoPilot Control Panel
OverView
The pages in this section provide a brief description of the Valley AutoPilot control panel applications, compo-
nents, and controls.
Applications
Universal Linear
The Universal Linear can operate
as a pivot or a linear. See figure Pivot
23-1. Zone
B
In pivot mode, the cart has a swivel
so the span can pivot around the Transition 3 Transition 4
Auto Mode
The Auto mode can be used with 90°
270°
the universal linear.
When the auto mode is used, Linear FORWARD Linear
transition commands can be pro- Zone REVERSE Zone
grammed to automatically control Pivot A B
the transition from linear mode to 0° Transition 3 Zone Transition 4 180°
B 90°
pivot mode and pivot mode to lin-
ear mode based on position in the REVERSE
field.
The Basic Field configuration ex-
Pivot
ample consists of four transitions: 270°
0° Transition 5 Zone Transition 6 180°
two linear zones and two pivot C
zones. See figure 23-2. Linear FORWARD Linear
Zone REVERSE Zone
The advanced field configuration A B
example consists of eight transi- FORWARD
90°
tions: two linear zones and four 270°
pivot zones. See figure 23-3. REVERSE
Pivot
0° Transition 1 Zone Transition 2 180°
Transition 1 Transition 2
A
Pivot
Zone
A
FORWARD
270°
Figure 23-2 Universal Linear Basic Figure 23-3 Universal Linear Advanced
Field Configuration Example Field Configuration Example
23
Valley AutoPilot Control Panel
Applications (continued)
Swing Around Rainger Linear
The Swing Around Rainger Linear can function as a linear and a pivot. See
90°
figure 24-1.
The swing around Rainger linear cart
has a swivel so the span can pivot Pivot
1000ft (304.8M)
around the cart and the resolver is
1000ft (304.8M) 0° Linear End Zone Linear End 180°
24
Valley AutoPilot Control Panel
Applications (continued)
Standard Rainger or Two Wheel Linear
The Standard Rainger or Two Wheel Linear can only operate as a linear
because it does not have a swivel and the cart is mounted solid to the first
span. See figure 25-1.
The system type in the AutoPilot control panel is set to standard linear and
the zone is set to either linear A or linear B. The auto mode cannot be used
with a standard linear. Linear
Zone
A or B
FORWARD
REVERSE
25
Valley AutoPilot Control Panel
Applications (continued)
Towable Pivot
The skid tow, four wheel towable, and two wheel towable are all towable pivots. See figure 26-1.
1 2 3
Figure 26-1 1. Skid Tow Pivot 2. Four Wheel Towable Pivot 3. Two Wheel Towable Pivot
A towable pivot can only function as a pivot. There is a swivel so a resolver is used to indicate radial position.
End-gun, stop-in-slot settings, and programs can be set for each pivot zone.
The auto mode cannot be used with a towable pivot.
The towable pivot can be towed to multiple field locations. A field configuration example consists of four pivot
zones: A, B, C, or D. See figure 26-2.
Pivot Pivot
Zone Zone
A D
Pivot
Zone
B
Pivot
Zone
C
Figure 26-2
26
Valley AutoPilot Control Panel
Control Panel
The Valley AutoPilot control panel uses a key pad for execution of operator commands. The key pad works in
conjunction with the display screen on the control panel module. See figure 27-1.
Main Disconnect
This switch disconnects all power to the machine except at the incoming (upper) terminals on the Main Disconnect
Switch inside the control panel. The function of the disconnect is to turn the power ON or OFF. See figure 27-1.
Safety Override Switch
The machine’s safety circuit can be overridden by depressing this switch in conjunction with the start key. See figure
27-1.
! WARNING
• NEVER DEPRESS THE SAFETY OVER RIDE SWITCH FOR LONGER THAN THREE SECONDS AT
ANY TIME. USING THE SAFETY OVERRIDE CAN CAUSE SERIOUS STRUCTURAL DAMAGE. CALL
YOUR LOCAL VALLEY DEALER, SHOULD YOUR MACHINE FAIL TO START.
3 Second Delay Timer
A three-second delay timer is standard equipment built into the circuitry of the control panel.
In the event of a momentary power loss or voltage drop, the machine will remain running if power is returned within
three seconds.
Pump Restart Delay
When the control panel also controls an irrigation pump that is set to automatically start, the irrigation pump must be
protected from damage with a pump restart delay. The pump restart delay must be in the pump circuit between the
irrigation machine control panel and the pump.
! CAUTION
• TO REDUCE THE POSSIBILITY OF DAMAGE TO AN AUTOMATICALLY CONTROLLED ELECTRIC
PUMP DUE TO A MOMENTARY POWER LOSS OF 3 SECONDS OR LESS, A PUMP RESTART DELAY
IS REQUIRED IN THE PUMP CIRCUIT BETWEEN THE IRRIGATION MACHINE CONTROL PANEL AND
THE PUMP.
1 2
5
MANUAL 821 FT STOPPED
LINEAR A 0. .PSI FORWARD
477 VOLTS 100 % WATER OFF 3
48.0 HR 0.25 IN SIS. 500
ENTER 1.AUTO 2.PIVOT 3.LINEAR (3) >
AUX
AUTO RUN
REVERSE
AUTO START
STOP ENGINE
27
Valley AutoPilot Control Panel
Control Panel Display - Item 1
The control panel display is used to show current machine status and information for programming and select-
ing functions. When the control panel main disconnect is turned on and at all other times when the operator is
not programming the control panel, the control panel display shows the current machine status on the status
screen. See figure 28-1. A short explanation of the Status Screen - Item 2 elements is given below and on the
following pages.
NOTE • This Status Screen example illustrates the operating conditions of a typical irrigation
machine. The Status screen of your machine will show different conditions.
2 1
3
Hours/Rev - Item 6
In a pivot mode/zone: Indicates the number of hours 13:45:00 *PROGRAM* 180..DEG RUNNING
to complete one revolution based on the percent 08/18/07 *RESTART* 33..PSI FORWARD
timer setting. See figure 28-1. 477 VOLTS E05 50 % WATER ON
In a linear mode/zone: Indicates the number of hours 48.0 HR *AUX1.0N* 0.50 IN SIS...90
to complete one pass based on the percent timer and
linear speed setting. See figure 28-1.
Figure 28-2
28
Valley AutoPilot Control Panel
Control Panel Display (Continued)
Program Notice - Item 1
Indicates a program has been loaded and
is waiting to be executed. See figure 29-1. 1 5 9
AUTO *PROGRAM* 821 FT. 10 RUNNING
• If no programs are loaded or waiting, AUTO 2 6 821 FT RUNNING
LINEAR
LINEARA A *RESTART* 33..PSI
33. FORWARD
.PSI FORWARD
then the *PROGRAM* message will not 477 VOLTS
477 VOLTS E08 50
50 %% WATER
WATERON ON
appear. 48.0 HR3 7 0.50 IN 11SIS. 500
48.0 HR *AUX1.ON* 0.50 IN SIS.. 500
4 8 12
Restart Notice - Item 2
Indicates AUTORESTART, DAILY OPS,
and/or CYCLE are ON. See figure 29-1.
• If AUTORESTART, DAILY OPS, and
CYCLE are off, the *RESTART* mes-
sage will not appear.
Error Code Notice - Item 3 Figure 29-1 1. Program Notice 7. Percent Timer Setting
Displays an error code indicating that an 2. Restart Notice 8. Depth Setting
input status change has been detected. 3. Error Code Notice 9. Machine Status
4. Auxiliary 1 Notice 10. Direction Status
See figure 29-1. 5. Field Position 11. Water Status
• If no input status changes are detected, 6. Water Pressure 12. Stop-In-Slot Notice
the error code notice will not appear.
Machine Status - Item 9
Auxiliary #1 Notice - Item 4 Indicates the current status of the irrigation machine
Indicates the AUXILIARY #1 output is ON. See fig- either RUNNING, STOPPED, or WAITING for water
ure 29-1. pressure. See figure 29-1.
• If Auxiliary #1 output is off, the *AUX1.ON* mes- Direction Status - Item 10
sage will not appear. Indicates the direction, FORWARD or REVERSE,
• The Auxiliary #2 status is not displayed. that the machine is set to move in or is moving in the
forward or clockwise direction. See figure 29-1.
Field Position - Item 5
Indicates the machine location in the field. See figure Water Status - Item 11
29-1. Indicates the current setting for applying water, either
• When the machine is in the pivot zone, the loca- WATER ON or WATER OFF. See figure 29-1.
tion of the machine is expressed in degrees. Stop-In-Slot Notice - Item 12
• When the machine is in the linear zone, the loca- Indicates the current Stop-In-Slot setting. See figure
tion of the machine is expressed in feet or meters 29-1.
away from the linear starting point.
• If the Stop-In-Slot is ON and in the same zone
Water Pressure - Item 6 as the machine, SIS plus the Stop-In-Slot position
Indicates the current water pressure at the pres- will be displayed. See figure 29-1.
sure transducer, in pounds per square inch (psi) or Example: Pivot Zone = SIS..90 (degrees)
kilopascal (kPa) depending on the selected unit of Linear Zone = SIS.. 500 (feet or meters)
measure. See figure 29-1.
• If the Stop-In-Slot is ON but NOT in the same
Percent Timer Setting - Item 7 zone as the machine, only SIS...ON is displayed.
Indicates the current pivot or linear percent timer set- • If the Stop-In-Slot is OFF, SIS...OFF will be dis-
ting. See figure 29-1. played.
Depth Setting - Item 8
Indicates the current pivot or linear depth setting in
inches or millimeters depending on the selected unit
of measure. See figure 29-1.
29
Valley AutoPilot Control Panel
Function Keys
The function keys are located on the far left side of the keypad. See figure 30-1.
The function keys are used to program the panel, view data, and select options not frequently used. Following
are explanations of each function key:
30
Valley AutoPilot Control Panel
Numeric Entry Keys
The numeric entry keypad is used to input values such as percentage timer setting, water application depth,
SIS setting, etc. and is also used for programming the panel. See figure 31-1. The functions of these keys are
explained below:
AUTO
AUTO *PROGRAM* 821821
FTFT. RUNNING
RUNNING
LINEAR A
LINEAR A *RESTART* 33
33. .PSIPSI FORWARD
FORWARD
477VOLTS
477 VOLTS E08 50 50
%% WATER
WATER ONON
48.048.0
HR HR NUMERIC ENTRY
*AUX1.0N* 0.50KEYS
ININ
0.50 SIS.
SIS.. 500
500
1 6
2
5 8
3
Figure 31-1 1. Number Keys 5. Escape Key
2. Decimal Point Key 6. Contrast Darker Key
3. Back Arrow Key 7. Contrast Lighter Key
4. Minus Sign Key 8. Enter Key
Enter Key
- Minus Sign Key Use at the end of a numerical value entry
Use to input negative values (generally not or programming sequence. See figure
used). See figure 31-1. 31-1.
31
Valley AutoPilot Control Panel
Command Selection Keys
The command selection keys are used for general operation of the irrigation machine. See figure 32-1. A short
explanation of each command selection key is given below:
1 4 5
2 6 7
3
8 9
10 11
Figure 32-1 1. Percent Key 4. Start Key 7. Reverse Key 10. Stop-In-Slot ON Key
2. Depth Key 5. Stop Key 8. Water ON Key 11. Stop-In-Slot OFF Key
3. Pivot/Linear Key 6. Forward Key 9. Water OFF Key
32
Valley AutoPilot Control Panel
Symbols and Conventions
This manual uses a few symbols and conventions which are explained below.
Command Prompt
Any command which requires the operator to input
data will show a command prompt on the bottom line
of the screen. 0 EXIT 3 SIS 6 PRES DLY
1 TIME 4 END-GUN 7 LOW PRE
Next to the command prompt, the screen will display 2 DATE 5 POSITION 8 OTHER
the current value (in parentheses). The value in pa- CURRENT DATE (XX / XX / XX) >
rentheses is the default value. See figure 33-1.
2 1
If the default value in parentheses is what the operator
Figure 33-1 1. Command Prompt
wants to enter, press and this value will be 2. Default Value
entered. Otherwise, input the desired value.
The command prompt is always identified by > in the
bottom line of the screen. See figure 33-1. NOTE
Exiting Screens • The value shown in parenthesis indicates
the current value being used by the control
Press 0 or ESC one time to step backward from the module.
current screen to the previous screen.
0 EXIT 3 SIS 6 PRES DLY
Press 0 or ESC repeatedly to step backward from 1 TIME 4 END-GUN 7 LOW PRE
the current screen, through previous screens until 2 DATE 5 POSITION 8 OTHER
the Status screen is displayed. CURRENT DATE (XX / XX / XX) > 08 / 31 / 07
1. Press , 1 , and 2
for the Date screen.
See figure 33-2.
2. The date is entered in a month/day/year format
when the unit of measure is set to inch or day/
month/year format when unit of measure is set
to metric.
If the date is 08/31/07 and the unit of measure is
set to inch.
Press 0 , 8 , 3 , 1
, 0
, 7
for 08/31/07.
See figure 33-2.
33
Valley AutoPilot Control Panel
34
Valley AutoPilot Control Panel
Control Panel Setup
Minimum Control Panel Setup
This section is a guide to minimum Control Panel Setup for each available system type based on product type.
See the Valley AutoPilot Control Panel Advanced Features Manual, part number 0998907 (English), for detailed
information on other features not shown in this section.
There are four System Types available:
• AUL/VSAL
AUL = Auto Universal Linear
VSAL = Valley Swing Around Linear
• Swing Around Linear
• Linear (No Swing), Standard Linear
• Towable Pivot
Contents
Auto Universal Linear..................................................................................................................................... 37
Setup Run Time Position.............................................................................................................................. 38
Setup GPS Position...................................................................................................................................... 39
Swing Around Rainger Linear........................................................................................................................ 41
Setup Run Time Position.............................................................................................................................. 42
Setup GPS Position...................................................................................................................................... 43
Swing Around Two or Four Wheel Linear...................................................................................................... 45
Minimum Control Panel Setup........................................................................................................................... 45
Setup Run Time Position.............................................................................................................................. 46
Setup GPS Position...................................................................................................................................... 47
Standard Rainger or Two Wheel Linear......................................................................................................... 49
Minimum Control Panel Setup........................................................................................................................... 49
Setup Run Time Position.............................................................................................................................. 50
Setup GPS Position...................................................................................................................................... 51
Towable Pivot................................................................................................................................................... 53
Minimum Control Panel Setup........................................................................................................................... 53
Setup Pivot Positions.................................................................................................................................... 54
Setup GPS Position...................................................................................................................................... 55
Setup Position Loss (Optional)...................................................................................................................... 56
Auto-Prog Transition Table.............................................................................................................................. 57
Voltage.............................................................................................................................................................. 58
Low Voltage...................................................................................................................................................... 58
Estimated Drive Unit Speed Table.................................................................................................................. 58
GPS Angular Conversion Table...................................................................................................................... 59
Angular Degree Examples.............................................................................................................................. 59
System Constants Record.............................................................................................................................. 60
Option / Notice / Events..................................................................................................................................... 60
End Gun Settings.............................................................................................................................................. 61
Wide Boundary Settings.................................................................................................................................... 61
35
Valley AutoPilot Control Panel
Control Panel Setup
36
Valley AutoPilot Control Panel
Control Panel Setup
Auto Universal Linear
To setup the control panel for use on an Auto Universal Linear machine with
Run Time positioning or GPS positioning, see figure 37-1, do the following:
1. Set the System Type to AUL/VSAL. See figure 37-1.
(a) Enter the time in the 24 hour format. Press to retain the value.
1 2
4. Set the Current Date, press , , and .
(a) Enter the current date.
• When the Unit of Measure is set to Inches, enter the date in a mm/dd/yy format.
• When unit of measure is set to Metric, enter the date in a dd/mm/yy format.
(a) Enter the Linear Minimum Application rate from the VChart. Press to retain the value.
(b) Enter the Pivot Minimum Application rate from the VChart. Press to retain the value.
1 8 2
6. Set the Time Per Revolution, press , , , and .
(a) Enter the Time Per Revolution from the sprinkler chart. Press to retain the value.
1 8 3
7. Set the Current Voltage, press , , , and .
(a) Enter the current voltage. See Voltage in the back of this section
(b) Press to retain the value.
1 8 8 4
8. Set the Low Voltage Limit if lower than 440 volts, press , , , and .
(a) Enter the low voltage limit. See Low Voltage in the back of this section.
(b) Press to retain the value.
9. Calibrate the pressure transducer to the current water pressure reading of zero.
1 8 8 8 1 1
(a) With pump OFF and machine dry, press , , , , , , and .
37
Valley AutoPilot Control Panel
Control Panel Setup
Auto Universal Linear
4
10. Load the Auto Transition Program, press and .
(a) Select the desired Auto Transition Program number from Auto-Prog Transition Table in this section.
11. Program the position related control panel settings based on how the machine is equipped:
• If the machine is NOT equipped with GPS Position, continue with STEP 12 on this page.
• If the machine is equipped with GPS Position, use the SETUP GPS POSITION procedure on the next page.
(a) Enter the Linear Stop-In-Slot position. Press to retain the value.
0 1 2
(b) Select the Direction for Linear Stop-In-Slot to work, = Both, = Forward, = Reverse. Press
to retain the value.
Minimum control panel setup of an Auto Universal Linear machine that is NOT equipped with GPS Position
is complete.
38
Valley AutoPilot Control Panel
Control Panel Setup
Auto Universal Linear
Setup GPS Position
To setup the GPS position type use the SET CURRENT method and do the following.
• In order for the GPS receiver to calculate an initial position fix, make sure the GPS receiver is on for 5
minutes or more before beginning the setup procedure.
• Obtain intermediate and last tower speed information from the VChart report for this machine or use the
Estimated Drive Unit Speed chart in this section.
• Be prepared to run the machine to the Linear Start and Linear End positions in order to set the GPS
coordinates.
1. Set the 25-Pin Com Port protocol to GPS,
(a) Press , 1 , 8 , 8 , 7 , 2 , 1
, and 6
.
NOTE
2. Set the Baud Rate value to 4800 baud, • GPS is used for Linear Position Only. A
resolver is used for Pivot Position.
(a) Press ESC , 2 , and 4 .
3. Set the Linear Start position using the SET CURRENT
method.
(a) Run the machine to the Linear Start position.
1 5 1 1
(b) Press , , , and .
1
(c) Press , to set the Linear Start position to the current position.
1 2
(d) Press to save or to cancel.
(e) Press to go back to the status screen
4. Set the Linear End position using the SET CURRENT method.
(a) Run the machine to the Linear End position.
1 5 1 2
(b) Press , , , and .
1
(c) Press , to set the Linear End position to the current position.
1 2
(d) Press to save or to cancel.
(e) Press two times to go back to the position screen.
ESC
39
Valley AutoPilot Control Panel
Control Panel Setup
40
Valley AutoPilot Control Panel
Control Panel Setup
Swing Around Rainger Linear
To setup the control panel for use on an Swing Around Rainger Linear machine
with Run Time positioning or GPS positioning, see figure 41-1, do the following:
NOTE
• Do not set this System Type as a Swing Around, the system type must
be set up as a AUL/VSAL to operate properly.
1. Set the System Type to AUL/VSAL. See figure 41-1. Figure 41-2 Swing Around
1 8 8 8 5 1 Rainger Linear
(a) Press , , , , , , and .
7
2. Set the Language and Unit of Measure, press and .
1 2 3 4 5
(a) Select the desired Language: = English, = Spanish, = French, = Italian, = Portuguese
0 1
(b) Select the desired Unit of Measure: = Inches or = Metric
1 1
3. Set the Current Time, Press , , and .
(a) Enter the time in the 24 hour format. Press to retain the value.
1 2
4. Set the Current Date, press , , and .
(a) Enter the current date.
• When the Unit of Measure is set to Inches, enter the date in a mm/dd/yy format.
• When unit of measure is set to Metric, enter the date in a dd/mm/yy format.
(a) Enter the Linear Minimum Application rate from the VChart. Press to retain the value.
(b) Enter the Pivot Minimum Application rate from the VChart. Press to retain the value.
1 8 2
6. Set the Time Per Revolution, press , , , and .
(a) Enter the Time Per Revolution from the sprinkler chart. Press to retain the value.
1 8 3
7. Set the Current Voltage, press , , , and .
(a) Enter the current voltage. See Voltage in the back of this section
(b) Press to retain the value.
1 8 8 4
8. Set the Low Voltage Limit if lower than 440 volts, press , , , and .
(a) Enter the low voltage limit. See Low Voltage in the back of this section.
(b) Press to retain the value.
9. Calibrate the pressure transducer to the current water pressure reading of zero.
1 8 8 8 1 1
(a) With pump OFF and machine dry, press , , , , , , and .
41
Valley AutoPilot Control Panel
Control Panel Setup
Swing Around Rainger Linear
10. Set up the Transition Programs depending on the application
• If the hose inlet is on each end of the machine, use the End Inlet Transition Setup below.
• If the hose inlet is on the side of the machine, use the Side Inlet Transition Setup below.
End Inlet Transition Setup Side Inlet Transition Setup
Setup all of the Transition Programs (T1 - T8) to Setup the Transition Programs (T1 - T4) to stop at
stop at each transition when reached in a pivot or each transition when reached in a pivot running
linear running mode. mode and change direction at each transition
when reached in a linear running mode.
3 1
(a) Press , , and .
3 1
1 5 5 5 5 (a) Press , , and .
(b) Set T1, press , , , ,
1 5 5 4 3
2 5 5 5 5 (b) Set T1, press , , , ,
(c) Set T2, press , , , ,
2 5 5 4 3
3 5 5 5 5 (c) Set T2, press , , , ,
(d) Set T3, press , , , ,
3 5 5 4 3
4 5 5 5 5 (d) Set T3, press , , , ,
(e) Set T4, press , , , ,
5 5 5 5 5 (e) Set T4, press 4 , 5 , 5 , 4 , 3
(f) Set T5, press , , , ,
Setup the Transition Programs (T5 - T8) to stop
6 5 5 5 5
(g) Set T6, press , , , , at each transition when reached in a pivot or lin-
7 5 5 5 5 ear running mode.
(h) Set T7, press , , , ,
5 5 5 5 5
(i) Set T8, press 8
, 5
, 5
, 5
, 5 (f) Set T5, press , , , ,
6 5 5 5 5
(g) Set T6, press , , , ,
7 5 5 5 5
(h) Set T7, press , , , ,
8 5 5 5 5
(i) Set T8, press , , , ,
11. Program the position related control panel settings based on how the machine is equipped:
• If the machine is NOT equipped with GPS Position, continue with STEP 12 on this page.
• If the machine is equipped with GPS Position, use the SETUP GPS POSITION procedure on the next page.
Setup Run Time Position
1 5
12. Set the Linear position, speed and Pivot position, press , , and .
1
(a) Press , Enter the Linear Start position, usually zero (0). Press to retain the value.
2
(b) Press , Enter the Linear End position. Press to retain the value.
3
(c) Press , Enter the estimated Linear Position. Press to retain the value.
4
(d) Press , Enter the Linear Speed (Intermediate and End Tower Drive Unit) from the VChart or Esti-
mated Drive Unit Speed chart at the end of this section. Press to retain the value.
5
(e) Press , Enter Pivot Position in degrees. If the machine is in Linear A then Pivot Position is 0°. If the
machine is in Linear B, then the Pivot Position is 180°. Press to retain the value.
1 3 2 2 1
13. Set the Linear Stop-In-Slot position in Zone A, press , , , , , and .
(a) Enter the Linear Stop-In-Slot position. Press to retain the value.
0 1 2
(b) Select the Direction for Linear Stop-In-Slot to work, = Both, = Forward, = Reverse. Press
to retain the value.
Minimum control panel setup of a Swing Around Rainger Linear machine that is NOT equipped with GPS
Position is complete.
42
Valley AutoPilot Control Panel
Control Panel Setup
Swing Around Rainger Linear
Setup GPS Position
To setup the GPS position type use the SET CURRENT method and do the following.
• In order for the GPS receiver to calculate an initial position fix, make sure the GPS receiver is on for 5
minutes or more before beginning the setup procedure.
• Obtain intermediate and last tower speed information from the VChart report for this machine or use the
Estimated Drive Unit Speed chart in this section.
• Be prepared to run the machine to the Linear Start and Linear End positions in order to set the GPS coor-
dinates.
1. Set the 25-Pin Com Port protocol to GPS,
(a) Press , 1 , 8 , 8 , 7 , 2 , 1
, and 6
.
2. Set the Baud Rate value to 4800 baud, NOTE
2 4 • GPS is used for Linear Position Only. A
(a) Press ,
ESC
, and .
3. Set the Linear Start position using the SET CURRENT resolver is used for Pivot Position.
method.
(a) Run the machine to the Linear Start position.
1 5 1 1
(b) Press , , , and .
1
(c) Press , to set the Linear Start position to the current position.
1 2
(d) Press to save or to cancel.
(e) Press to go back to the status screen
4. Set the Linear End position using the SET CURRENT method.
(a) Run the machine to the Linear End position.
1 5 1 2
(b) Press , , , and .
1
(c) Press , to set the Linear End position to the current position.
1 2
(d) Press to save or to cancel.
(e) Press ESC two times to go back to the position screen.
5. Set the Linear Speed.
4
(a) Press
(b) Enter the Intermediate Drive Unit speed. Press to retain the value.
(c) Enter the End Tower Drive Unit speed. Press to retain the value.
(d) Press to go back to the status screen
1 3 2 2 1
6. Set the Linear Stop-In-Slot position in Zone A, press , , , , , and .
(a) Enter the Linear Stop-In-Slot position. Press to retain the value.
0 1 2
(b) Select the Direction for Linear Stop-In-Slot to work, = Both, = Forward, = Reverse. Press
to retain the value.
Minimum control panel setup of a Swing Around Rainger Linear machine equipped with GPS Position
is complete. Customizing the Position Loss constants is OPTIONAL. If desired see SETUP POSITION
LOSS (OPTIONAL) in this section.
43
Valley AutoPilot Control Panel
Control Panel Setup
44
Valley AutoPilot Control Panel
Control Panel Setup
Swing Around Two or Four Wheel Linear
To setup the control panel for use with Swing Around Two or Four Wheel Linear machine with Run Time posi-
tioning or GPS positioning, see figure 45-1, do the following:
1. Set the System Type to Swing Around Linear. See figure 45-1.
(a) Enter the time in the 24 hour format. Press to retain the value.
1 2
4. Set the Current Date, press , , and .
(a) Enter the current date.
• When the Unit of Measure is set to Inches, enter the date in a mm/dd/yy format.
• When unit of measure is set to Metric, enter the date in a dd/mm/yy format.
(a) Enter the Linear Minimum Application rate from the VChart. Press to retain the value.
(b) Enter the Pivot Minimum Application rate from the VChart. Press to retain the value.
1 8 2
6. Set the Time Per Revolution, press , , , and .
(a) Enter the Time Per Revolution from the sprinkler chart. Press to retain the value.
1 8 3
7. Set the Current Voltage, press , , , and .
(a) Enter the current voltage. See Voltage in the back of this section
(b) Press to retain the value.
1 8 8 4
8. Set the Low Voltage Limit if lower than 440 volts, press , , , and .
(a) Enter the low voltage limit. See Low Voltage in the back of this section.
(b) Press to retain the value.
9. Calibrate the pressure transducer to the current water pressure reading of zero.
1 8 8 8 1 1
(a) With pump OFF and machine dry, press , , , , , , and .
45
Valley AutoPilot Control Panel
Control Panel Setup
Swing Around Two or Four Wheel Linear
10. Program the position related control panel settings based on how the machine is equipped:
• If the machine is NOT equipped with GPS Position, continue with STEP 11 on this page.
• If the machine is equipped with GPS Position, use the SETUP GPS POSITION procedure on the next page.
(a) Enter the Linear Stop-In-Slot position. Press to retain the value.
0 1 2
(b) Select the Direction for Linear Stop-In-Slot to work, = Both, = Forward, = Reverse. Press
to retain the value.
Minimum control panel setup of a Swing Around Two or Four Wheel Linear machine that is NOT equipped
with GPS Position is complete.
46
Valley AutoPilot Control Panel
Control Panel Setup
Swing Around Two or Four Wheel Linear
Setup GPS Position
To setup the GPS position type use the SET CURRENT method and do the following.
• In order for the GPS receiver to calculate an initial position fix, make sure the GPS receiver is on for 5
minutes or more before beginning the setup procedure.
• Obtain intermediate and last tower speed information from the VChart report for this machine or use the
Estimated Drive Unit Speed chart in this section.
• Be prepared to run the machine to the Linear Start and Linear End positions in order to set the GPS coor-
dinates.
1. Set the 25-Pin Com Port protocol to GPS,
(a) Press , 1 , 8 , 8 , 7 , 2 , 1
, and 6
.
2. Set the Baud Rate value to 4800 baud,
NOTE
(a) Press ESC , 2 , and 4 . • GPS is used for Linear Position Only.
3. Set the Linear Start position using the SET CURRENT
method.
(a) Run the machine to the Linear Start position.
1 5 1 1
(b) Press , , , and .
1
(c) Press , to set the Linear Start position to the current position.
1 2
(d) Press to save or to cancel.
(e) Press to go back to the status screen
4. Set the Linear End position using the SET CURRENT method.
(a) Run the machine to the Linear End position.
1 5 1 2
(b) Press , , , and .
1
(c) Press , to set the Linear End position to the current position.
1 2
(d) Press to save or to cancel.
(e) Press ESC two times to go back to the position screen.
5. Set the Linear Speed.
4
(a) Press .
(b) Enter the Intermediate Drive Unit speed. Press to retain the value.
(c) Enter the End Tower Drive Unit speed. Press to retain the value.
(d) Press to go back to the status screen
1 3 2 2 1
6. Set the Linear Stop-In-Slot position in Zone A, press , , , , , and .
(a) Enter the Linear Stop-In-Slot position. Press to retain the value.
0 1 2
(b) Select the Direction for Linear Stop-In-Slot to work, = Both, = Forward, = Reverse. Press
to retain the value.
Minimum control panel setup of a Two or four Wheel Linear Swing Around machine equipped with GPS
Position is complete. Customizing the Position Loss constants is OPTIONAL. If desired see SETUP POSI-
TION LOSS (OPTIONAL) in this section.
47
Valley AutoPilot Control Panel
Control Panel Setup
48
Valley AutoPilot Control Panel
Control Panel Setup
Standard Rainger or Two Wheel Linear
To setup the control panel for use with a Standard Rainger or Two wheel Linear
machine with Run Time positioning or GPS positioning, see figure 49-1, do the
following:
1. Set the System Type to Linear (No Swing). See figure 49-1.
(a) Enter the time in the 24 hour format. Press to retain the value.
1 2
4. Set the Current Date, press , , and .
(a) Enter the current date.
• When the Unit of Measure is set to Inches, enter the date in a mm/dd/yy format.
• When unit of measure is set to Metric, enter the date in a dd/mm/yy format.
(a) Enter the Linear Minimum Application rate from the VChart. Press to retain the value.
1 8 3
6. Set the Current Voltage, press , , , and .
(a) Enter the current voltage. See Voltage in the back of this section
(b) Press to retain the value.
1 8 8 4
7. Set the Low Voltage Limit if lower than 440 volts, press , , , and .
(a) Enter the low voltage limit. See Low Voltage in the back of this section.
8. Calibrate the pressure transducer to the current water pressure reading of zero.
1 8 8 8 1 1
(a) With pump OFF and machine dry, press , , , , , , and .
49
Valley AutoPilot Control Panel
Control Panel Setup
Standard Rainger or Two Wheel Linear
9. Program the position related control panel settings based on how the machine is equipped:
• If the machine is NOT equipped with GPS Position, continue with STEP 11 on this page.
• If the machine is equipped with GPS Position, use the SETUP GPS POSITION procedure on the next page.
(a) Enter the Linear Stop-In-Slot position. Press to retain the value.
0 1 2
(b) Select the Direction for Linear Stop-In-Slot to work, = Both, = Forward, = Reverse. Press
to retain the value.
Minimum control panel setup of a Standard Rainger or Two Wheel Linear machine that is NOT equipped
with GPS Position is complete.
50
Valley AutoPilot Control Panel
Control Panel Setup
Standard Rainger or Two Wheel Linear
Setup GPS Position
To setup the GPS position type use the SET CURRENT method and do the following.
• In order for the GPS receiver to calculate an initial position fix, make sure the GPS receiver is on for 5
minutes or more before beginning the setup procedure.
• Obtain intermediate and last tower speed information from the VChart report for this machine or use the
Estimated Drive Unit Speed chart in this section.
• Be prepared to run the machine to the Linear Start and Linear End positions in order to set the GPS coor-
dinates.
1. Set the 25-Pin Com Port protocol to GPS,
(a) Press , 1 , 8 , 8 , 7 , 2 , 1
, and 6
. NOTE
2. Set the Baud Rate value to 4800 baud,
• GPS is used for Linear Position Only.
(a) Press ESC , 2 , and 4 .
3. Set the Linear Start position using the SET CURRENT
method.
(a) Run the machine to the Linear Start position.
1 5 1 1
(b) Press , , , and .
1
(c) Press , to set the Linear Start position to the current position.
1 2
(d) Press to save or to cancel.
(e) Press to go back to the status screen
4. Set the Linear End position using the SET CURRENT method.
(a) Run the machine to the Linear End position.
1 5 1 2
(b) Press , , , and .
1
(c) Press , to set the Linear End position to the current position.
1 2
(d) Press to save or to cancel.
(e) Press ESC two times to go back to the position screen.
5. Set the Linear Speed.
4
(a) Press
(b) Enter the Intermediate Drive Unit speed. Press to retain the value.
(c) Enter the End Tower Drive Unit speed. Press to retain the value.
(d) Press to go back to the status screen
1 3 2 2 1
6. Set the Linear Stop-In-Slot position in Zone A, press , , , , , and .
(a) Enter the Linear Stop-In-Slot position. Press to retain the value.
0 1 2
(b) Select the Direction for Linear Stop-In-Slot to work, = Both, = Forward, = Reverse. Press
to retain the value.
Minimum control panel setup of a Standard Rainger or Two Wheel Linear machine equipped with GPS Posi-
tion is complete. Customizing the Position Loss constants is OPTIONAL. If desired see SETUP POSITION
LOSS (OPTIONAL) in this section.
51
Valley AutoPilot Control Panel
Control Panel Setup
52
Valley AutoPilot Control Panel
Control Panel Setup
Towable Pivot
To setup the control panel for use with the Towable Pivot with Run Time position-
ing or GPS positioning, see figure 53-1, do the following:
1. Set the System Type to Towable Pivot. See figure 53-1.
(a) Enter the time in the 24 hour format. Press to retain the value.
1 2
4. Set the Current Date, press , , and .
(a) Enter the current date.
• When the Unit of Measure is set to Inches, enter the date in a mm/dd/yy format.
• When unit of measure is set to Metric, enter the date in a dd/mm/yy format.
(a) Enter the Pivot Minimum Application rate from the VChart. Press to retain the value.
1 8 2
6. Set the Time Per Revolution, press , , , and .
(a) Enter the Time Per Revolution from the sprinkler chart. Press to retain the value.
1 8 3
7. Set the Current Voltage, press , , , and .
(a) Enter the current voltage. See Voltage in the back of this section
(b) Press to retain the value.
1 8 8 4
8. Set the Low Voltage Limit if lower than 440 volts, press , , , and .
(a) Enter the low voltage limit. See Low Voltage in the back of this section.
(b) Press to retain the value.
9. Calibrate the pressure transducer to the current water pressure reading of zero.
1 8 8 8 1 1
(a) With pump OFF and machine dry, press , , , , , , and .
53
Valley AutoPilot Control Panel
Control Panel Setup
Towable Pivot
10. Program the position related control panel settings based on how the machine is equipped:
• If the machine is NOT equipped with GPS Position, continue with STEP 11 on this page.
• If the machine is equipped with GPS Position, use the SETUP GPS POSITION procedure on the next page.
(a) Enter pivot span position in degrees. Press to retain the value.
1 3 2
12. Set the Pivot Stop-In-Slot position of each zone, press , , , and .
54
Valley AutoPilot Control Panel
Control Panel Setup
Towable Pivot
Setup GPS Position
To setup the GPS position type use the EDIT method and do the following.
• Use a handheld GPS receiver to obtain the GPS coordinates for the Pivot Point position. If necessary, use the
GPS Angular Conversion chart in this section to convert the GPS coordinate values into decimals of degree.
• In order to set the position of pivot span the GPS receiver must be locked on a satellite. Make sure the GPS
receiver is on for 5 minutes or more before beginning the setup procedure.
• Obtain the last tower speed and pivot length information from the VChart report for this machine or measure
the span length from pivot to last regular drive unit not including the overhang and use the Estimated Drive
Unit Speed chart in this section.
1. Set the 25-Pin Com Port protocol to GPS,
(a) Press , 1 , 8 , 8 , 7 , 2 , 1
, and 6
.
NOTE
• GPS is used for Pivot Point Position and
2. Set the Baud Rate value to 4800 baud.
pivot span position.
(a) Press ESC , 2 , and 4 .
3. Set the Pivot Point position using EDIT.
(a) Press , 1
, 5
, and 1
. NOTE
1 2 3 4 • Latitude and Longitude positions displayed
(b) Select the Zone, = A, = B, = C, = D.
on a handheld GPS receiver are usually
2
(c) Press to EDIT latitude and longitude. displayed as North, South, East or West.
(d) Enter the latitude. Press to retain value • The direction displayed affects how the posi-
tion is entered into the control panel.
(e) Enter the longitude. Press to retain value
• If the position is shown as West or South
4. Set the Fallback Position Run Time.
the position MUST be entered as a Nega-
(a) Press , 1
, 5
, 2
, 3
, 1
and 1
. tive Degree.
• In North America:
(b) Enter pivot speed. Press to retain value.
• - Latitude positions are always Positive.
(c) Enter pivot length. Press to retain value.
5. Set the Position of pivot span. • - Longitude positions are always Negative.
• After setup, if the pivot point position is
(a) Press , 1 , 5 and 3 . shown incorrectly as 90° or 270°, make
(b) Enter pivot span position in degrees. sure that the positive or negative value
was entered correctly.
(c) Press to retain the value.
6. Set the Pivot Stop-In-Slot position of each zone.
1 3 2
(a) Press , , , and .
1 2 3 4
(b) Select the Zone, = A, = B, = C, = D.
(c) Enter the Pivot Stop-In-Slot position. Press to retain the value.
0 1 2
(d) Select the Direction for Linear Stop-In-Slot to work, = Both, = Forward, = Reverse.
(e) Press to retain the value.
(f) Repeat steps a), b), c), d) and e) for each Pivot Zone.
Minimum control panel setup of a Towable Pivot equipped with GPS Position is complete. Customizing the
Position Loss constants is OPTIONAL. If desired see SETUP POSITION LOSS (OPTIONAL) in this section.
55
Valley AutoPilot Control Panel
Control Panel Setup
Setup Position Loss (Optional)
In the event of GPS Position Loss, 3 different position loss functions can be used independently or with each
other to control the machine operation. Listed below are the functions and their default settings.
• Shutdown System: When ON, shuts the system down if GPS position is lost for a specified period of time.
Default setting is ON with10 minute delay.
• Disable Endguns: When ON, disables the endguns if GPS position is lost for a specified period of time. Default
setting is OFF with 10 minute delay.
• Fallback Position: When ON, if GPS position is lost the position is calculated using Backup Runtime until GPS
position is re-acquired. Default setting is ON.
Shutdown System
To setup Shutdown System, do the following.
IN EVENT OF GPS SIGNAL LOSS *=ON
1. Display the Shutdown System screen, 1 SHUTDOWN SYSTEM 3*FALLBACK POSITION
2 DISABLE ENDGUNS
1 5 2 1
• Press , , , and . SYSTEM SHUTDOWN 1..ON 0..OFF >
2. Set to ON or OFF. See figure 56-1. Figure 56-1
56
Valley AutoPilot Control Panel
Control Panel Setup
Auto-Prog Transition Table
AUTO-PROG TRANSITION LOCATIONS, RUNNING TRANSITION NUMBER / TRANSITION MODE
NUMBER MODES AND DIRECTIONS MODE
T1 T2 T3 T4
Pivot/Forward Linear/Forward to T3 Pivot/Forward Pivot/Forward Linear/Reverse to T2
1
LINEAR
D FOR
AR FORWARD W
W T1 T3 RE
AR
SE Pivot/Reverse Pivot/Reverse Linear/Forward to T4 Linear/Reverse to T1 Pivot/Reverse
R
REVERSE
FO
D
VE
R EVE R
RS E
PIVOT PIVOT
FO
REVERSE
VE
R EVE R
D
PIVOT PIVOT
RSE
T1
FORWARD
T3
Linear/Forward Linear/Forward Linear/Forward Pivot/Reverse to T4 Pivot/Forward to T3
T2
T1
T2 T4
T3
T4
REVERSE
3
LINEAR Pivot/Forward Linear/Forward to T3 Pivot/Forward Linear/Reverse to T1 Pivot/Forward
F OR F OR
W FORWARD W
T1
T1 T3
T3
RE RE
AR
AR
VE
D
PIVOT PIVOT
RSE
RSE
T1
T2
T1
T2
FORWARD
T3
T4
T4
Linear/Forward Linear/Forward Linear/Forward Pivot/Reverse to T4 Pivot/Forward to T3
REVERSE
FO
REVERSE
R EVE R
R EVE R
PIVOT PIVOT
T1
FORWARD Linear/Forward Linear/Forward Linear/Forward Pivot/Forward to T4 Pivot/Reverse to T3
T2
T1
T2 T4
T3
REVERSE
5
LINEAR Pivot/Forward Pivot/Forward Pivot/Forward Pivot/Forward Pivot/Forward
FORWARD
T1
T1 T3
T3
REVERSE Pivot/Reverse Pivot/Reverse Pivot/Reverse Pivot/Reverse Pivot/Reverse
RE
W
R
AR
FO
FO
VE
VE
R EVE R
R EVE R
D
PIVOT PIVOT
RSE
RSE
T1 T3
Linear/Forward Pivot/Forward Pivot/Reverse Pivot/Forward Pivot/Reverse
T1
T2
T2 T3
T4
T4
RE
W
AR
D
VE
R EVE R
RS E
PIVOT PIVOT
T1
Linear/Forward Pivot/Reverse Pivot/Forward Pivot/Forward Pivot/Reverse
T2
T3 T4
T1
T2
REVERSE
FO
D
VE
R EVE R
RS E
PIVOT PIVOT
T3 T1
Linear/Forward Pivot/Reverse Linear/Forward Pivot/Forward Pivot/Reverse to T3
T2
T3
T4 T1
T4
T2
RE
W
AR
D
VE
R EVE R
RS E
PIVOT PIVOT
LINEAR
FORWARD
Linear/Forward Linear/Forward Pivot/Forward Pivot/Forward to T4 Pivot/Reverse
T2 T4
REVERSE
Linear/Reverse Pivot/Reverse to T2 Pivot/Forward Linear/Reverse Pivot/Reverse
Figure 57-1 Although part of the Auto Program, this transition mode will never occur because the
machine cannot physically reach the transition in the related running mode.
57
Valley AutoPilot Control Panel
Control Panel Setup
Voltage
The Voltage constant calibrates the volt meter with Nominal Supply Voltage Maximum Supply Voltage
the actual voltage coming into the control panel so
480 VAC @ 60Hz 505 VAC
that the voltage fluctuations can be monitored cor-
415 VAC @ 50Hz 420 VAC
rectly.
400 VAC @ 50Hz 420 VAC
The incoming voltage to the control panel must be
380 VAC @ 50Hz 420 VAC
measured with a meter by a qualified electrician or
service person. This value is entered as the voltage 230 VAC @ 60Hz 253 VAC
constant. 220 VAC @ 50Hz 243 VAC
The supply voltage should never exceed the limits 120 VAC @ 60Hz 132 VAC
shown in the Maximum Supply Voltage chart. Refer 110 VAC @ 50Hz 121 VAC
to Figure 58-1. Figure 58-1 Maximum Supply Voltage
Low Voltage
The Low Voltage constant is used to set the low volt- Nominal Supply Voltage Recommended
age limit. The low voltage limit factory default setting Low Voltage Setting
is 440 volts for use with a supply voltage of 480 VAC 480 VAC @ 60Hz 440 VAC
@ 60Hz. Recommended low voltage limits for other 415 VAC @ 50Hz 375 VAC
supply voltages are shown in the Recommended
400 VAC @ 50Hz 365 VAC
Low Voltage chart. Refer to Figure 58-2.
380 VAC @ 50Hz 355 VAC
If the control panel voltmeter senses voltage below
the low voltage limit, a built-in timer keeps the ma- 230 VAC @ 60Hz 220 VAC
chine running for up to 15 seconds to prevent nui- 220 VAC @ 50Hz 210 VAC
sance shutdowns due to voltage fluctuations. 120 VAC @ 60Hz 105 VAC
If the low voltage condition still exists after 15 sec- 110 VAC @ 50Hz 95 VAC
onds, the machine will be shut down and the diag-
Figure 58-2 Recommended Low Voltage
nostics screen will display a fault for machine power.
! CAUTION
• DO NOT SET LOW VOLTAGE LOWER THAN THE RECOMMENDED LOW VOLTAGE LIMIT.
• LOW VOLTAGE WILL DAMAGE THE DRIVE MOTORS AND OTHER ELECTRICAL COMPONENTS. COR-
RECT THE PROBLEM BEFORE RESUMING OPERATION
480 Volt 60Hz 380 Volt 50Hz 480 Volt 60Hz 380 Volt 50Hz 480 Volt 60Hz 380 Volt 50Hz 480 Volt 60Hz 380 Volt 50Hz
ft./min. M/min. ft./min. M/min. ft./min. M/min. ft./min. M/min. ft./min. M/min. ft./min. M/min. ft./min. M/min. ft./min. M/min.
29 5.90 1.80 4.91 1.50 6.54 1.99 5.45 1.66 6.98 2.13 5.81 1.77 8.06 2.45 6.71 2.04
30 6.10 1.86 5.08 1.55 6.77 2.06 5.64 1.72 7.22 2.20 6.01 1.83 8.34 2.54 6.95 2.12
34 6.95 2.12 5.79 1.76 7.40 2.25 6.16 1.88 8.16 2.48 6.80 2.07 9.45 2.88 7.87 2.40
35 7.12 2.17 5.93 1.81 7.89 2.40 6.57 2.00 8.42 2.56 7.01 2.14 9.73 2.96 8.11 2.47
37 7.53 2.29 6.27 1.91 8.53 2.60 7.11 2.16 8.90 2.71 7.41 2.26 10.28 3.13 8.56 2.61
43 8.75 2.66 7.29 2.22 9.91 3.02 8.26 2.51 10.34 3.15 8.61 2.62 11.94 3.64 9.95 3.03
56 11.39 3.47 9.49 2.89 12.63 3.85 10.52 3.20 13.48 4.10 11.23 3.42 15.56 4.74 12.96 3.95
58 11.80 3.59 9.83 2.99 13.08 3.98 10.90 3.32 13.96 4.25 11.63 3.54 16.12 4.91 13.43 4.09
68 13.84 4.21 11.53 3.51 15.34 4.67 12.78 3.89 16.36 4.98 13.63 4.15 18.90 5.76 15.74 4.79
69 14.03 4.27 11.69 3.56 15.57 4.74 12.97 3.95 16.60 5.05 13.83 4.21 19.18 5.84 15.98 4.86
• 10° 11´ 37˝, reads as 10 degrees, 11 minutes, • 12° 5.245´, read as 12 degrees, 5.245 minutes.
37 seconds. (a) Convert decimals of a minute to decimal
(a) Convert minutes and seconds to a decimal degrees using the table in 59-1 and multi-
degree value using the table in Figure 59-1. ply the decimal of a minute by 0.0167.
11 minutes = 0.1833 degrees 5 minutes = 0.0833 degrees
37 seconds = 0.0103 degrees. 0.245 minutes =
0.245 × 0.0167 = 0.0041 degrees
(b) Add all decimal degree values together. (b) Add all decimal degree values together.
10 degrees = 10.0000 degrees 12 degrees = 12.0000 degrees
11 minutes = 0.1833 degrees 5 minutes = 0.0833 degrees
37 seconds = 0.0103 degrees 0.245 minutes = 0.0041 degrees
10˚ 11' 37" = 10.1936 degrees 12˚ 5.245' = 12.0874 degrees
59
Valley AutoPilot Control Panel
Control Panel Setup
System Constants Record
Enter system constants as needed. If desired fill in the form below with the applicable constants for this machine.
SOIL PROBE
LOW PRES LOW PRESSURE LIMIT
SOIL PROBE A
MIN APP LINEAR MINIMUM APP CONSTANTS
B
PIVOT MINIMUM APP
C
HRS/REV TIME PER REVOLUTION
CPU RESET
ON or OFF
NEW CONSTANT
AR /AS ON or OFF
WARNING 2 AUX1 IN STATUS
EVENTS
PERCENT TIMER CYCLE IN SECONDS AUX2 IN STATUS
Figure 60-1
60
Valley AutoPilot Control Panel
Control Panel Setup
System Constants Record (continued)
End Gun Settings Wide Boundary Settings
Linear A Lower Distance Upper Distance Linear A Lower Distance Upper Distance
Sequence 1 ________ ________ Sequence 1 ________ ________
2 ________ ________ 2 ________ ________
3 ________ ________ 3 ________ ________
4 ________ ________ 4 ________ ________
5 ________ ________ 5 ________ ________
6 ________ ________ 6 ________ ________
Linear B Lower Distance Upper Distance Linear B Lower Distance Upper Distance
Sequence 1 ________ ________ Sequence 1 ________ ________
2 ________ ________ 2 ________ ________
3 ________ ________ 3 ________ ________
4 ________ ________ 4 ________ ________
5 ________ ________ 5 ________ ________
6 ________ ________ 6 ________ ________
Pivot A Left Angle Right Angle Pivot A Left Angle Right Angle
Sequence 1 ________ ________ Sequence 1 ________ ________
2 ________ ________ 2 ________ ________
3 ________ ________ 3 ________ ________
4 ________ ________ 4 ________ ________
5 ________ ________ 5 ________ ________
6 ________ ________ 6 ________ ________
7 ________ ________ 7 ________ ________
8 ________ ________ 8 ________ ________
9 ________ ________ 9 ________ ________
Pivot B Left Angle Right Angle Pivot B Left Angle Right Angle
Sequence 1 ________ ________ Sequence 1 ________ ________
2 ________ ________ 2 ________ ________
3 ________ ________ 3 ________ ________
4 ________ ________ 4 ________ ________
5 ________ ________ 5 ________ ________
6 ________ ________ 6 ________ ________
7 ________ ________ 7 ________ ________
8 ________ ________ 8 ________ ________
9 ________ ________ 9 ________ ________
Pivot C Left Angle Right Angle Pivot C Left Angle Right Angle
Sequence 1 ________ ________ Sequence 1 ________ ________
2 ________ ________ 2 ________ ________
3 ________ ________ 3 ________ ________
4 ________ ________ 4 ________ ________
5 ________ ________ 5 ________ ________
6 ________ ________ 6 ________ ________
7 ________ ________ 7 ________ ________
8 ________ ________ 8 ________ ________
9 ________ ________ 9 ________ ________
Pivot D Left Angle Right Angle Pivot D Left Angle Right Angle
Sequence 1 ________ ________ Sequence 1 ________ ________
2 ________ ________ 2 ________ ________
3 ________ ________ 3 ________ ________
4 ________ ________ 4 ________ ________
5 ________ ________ 5 ________ ________
6 ________ ________ 6 ________ ________
7 ________ ________ 7 ________ ________
8 ________ ________ 8 ________ ________
9 ________ ________ 9 ________ ________
61
Valley AutoPilot Control Panel
Control Panel Setup
62
Valley AutoPilot Control Panel
Operation
Run The Machine Wet (With Water)
1. ALWAYS make sure that vehicles, other equipment, livestock, and persons are clear of the machine before
operating.
2. Turn the control panel main disconnect switch to the ON position. If the power is supplied by an engine
driven generator, adjust the RPM of the generator until the voltmeter reads 460 – 505 volts. DO NOT
EXCEED 505 VOLTS.
(a) Press to set water application by inches of water or to set water application by percent
timer setting.
(b) Use the NUMERIC keys to enter Depth of water in inches or Percent timer setting.
1 2 3
4 5 6
7 8 9
0
5. Select direction of travel.
Press or .
4 5 6
7 8 9
0
5. Select direction of travel.
Press or .
63
Valley AutoPilot Control Panel
Operation
Stopping The Machine
Emergency Stopping
To stop the machine in an emergency situation, shut off any one of the following:
• Main Service Disconnect Switch from public power to the control panel. See figure 64-1.
• Control Panel Main Disconnect Switch. See figure 64-1.
• Any Tower Box Disconnect Switch. See figure 64-1.
AUX
AUTO RUN
REVERSE
1
AUTO START
STOP ENGINE
WARNING
AUX
!
AUTO RUN
REVERSE
AUTO START
STOP ENGINE
64
Valley AutoPilot Control Panel
Diagnostics
Diagnostics Screen
The diagnostics section provides an overview of using the 0 EXIT
diagnostic features incorporated into the control panel. Di-
1 SYSTEM FAULTS
agnostics aid in identifying machine failures, troubleshoot-
2 ERROR LOG
ing, and correcting problems.
PRESS NUMBER >
• Press to view the diagnostics screen. See Figure 65-1
figure 65-1.
System Faults
System Faults are failures that shut the machine down. Any item showing FAULT on the system faults screen will have
caused the machine to shut down.
The faults that can be indicated on the System Fault Screen are shown below in figure 65-2, along with a brief description.
See Troubleshooting section for possible causes and corrective action.
SYSTEM POWER FAULT Voltage may be low or it may have temporarily fallen below the low voltage limit for
more than 15 seconds, while the machine was running.
SYSTEM SAFETY FAULT Caused by a break in the safety return circuit.
PRESSURE FAULT The pressure fell below the low pressure limit for more than thirty seconds or the Pres-
sure Delay is not a sufficient amount of time to build pressure in the machine after it is
started.
COMMAND FAULT The machine was commanded to stop by one of the following:
1) The stop key was pressed.
2) An autostop condition occurred at the end-of-field stop.
3) A programmed stop command was executed.
STOP-IN-SLOT (SIS) FAULT The machine was shut down by the Stop-In-Slot.
BBRAM FAULT An attempt was made to start the machine when error E01 was displayed on the status
screen.
FOR/REV FAULT Both the forward and reverse sense relays were on for more than 15 seconds while the
system was running or waiting.
WIND FAULT The machine shut down because the wind speed reached the high wind limit. The wind
speed indicator is an option. WIND is only displayed on the system faults screen when
wind is turned ON.
DAILY OPS FAULT The daily operations program shut the machine down because it is not allowed to
run between a certain time period. DAILY OPS is only displayed on the system faults
screen when Daily Ops is turned ON.
RELAY COM FAULT There is a hardware or software communication problem between the module and the
electrical relay board within the control panel.
GPS COM FAULT When GPS is selected as a protocol and the System shutdown due to no communica-
tion with GPS for user specified time when shutdown of GPS signal loss is ON, while
system was running or waiting.
GPS LOCK FAULT When GPS is selected as a protocol and the System shutdown due to GPS signal
loss for user specified time when shutdown of GPS signal loss is ON, while system is
running or waiting.
TRANSITION FAULT While the system was running in manual mode:
1. In Linear mode, when the machine transitions between zones.
2. In Pivot mode, when the machine reaches the transition position.
While the system was running in auto mode:
3. A transition programmed stop occurs.
4. While in linear mode, a wrong transition was detected.
5. While in pivot mode, the pivot cart alignment proximity switch was actuated after
the 2° buffer expired.
Figure 65-2
65
Valley AutoPilot Control Panel
Diagnostics
Viewing System Faults
To view the System Faults screen do the following: SYSTEM POWER OK SIS OK
1 SYSTEM SAFETY OK WIND OK
1. Press and to display the System Faults
PRESSURE OK DAILY OPS OK
screen. See figure 66-1. COMMAND FAULT RELAY COM OK
When a recognized fault causes the machine to Figure 66-1
shut down, FAULT is displayed next to the item
responsible for the shut down. 03:00:00 1 180..DEG RUNNING
08/08/07 33..PSI FORWARD
FAULT is automatically cleared the next time the
477 VOLTS E08 50 % WATER ON
machine is ran successfully.
48.0 HR 0.50 IN SIS...90
Status Screen Diagnostics Figure 66-2 1. Error Code
If a failure occurs, an error code appears on the
status screen. If more than one error has occurred, 0 EXIT
1 SEARCH BACKWARD
the errors that have occurred, will sequence between
2 SEARCH FORWARD
each other every second. See figure 66-2.
PRESS NUMBER >
66
Valley AutoPilot Control Panel
Diagnostics
Error Codes
A list of possible error codes is shown below in figure 67-1. See Troubleshooting section for possible causes
and corrective action.
E01 BATTERY BACKED RAM Module self test of battery backed memory detected a data error.
E02 EEPROM Module self test of nonvolatile memory detected a data error.
E03 UNIT RESETS This error code records power cycles and/or software resets.
E04 POWER DROP The machine voltage momentarily dropped below the low voltage
setting.
E05 SYSTEM SAFETY The machine safety circuit was momentarily open.
E06 PUMP SAFETY The water pressure dropped below the low pressure limit for longer
than the built in 30 second pressure drop timer.
E07 PRESSURE SENSOR The water pressure sensor value too high. Above 160 psi (1103.1
kPa).
E08 PRESSURE SENSOR The water pressure sensor value too low. Below 6 psi (41.3 kPa).
E09 PRESSURE SENSOR The water pressure stayed above 7 psi (48.2 kPa) after pump had
been OFF for five minutes.
E10 PRESSURE SENSOR The water pressure was above the low pressure setting after five
minutes with pump OFF.
E11 RESOLVER The pivot swivel jumped or moved 5° or more in one second.
E12 RESOLVER The resolver return voltage value is too high.
E13 KEYPAD The keypad has failed or key is stuck.
E14 FWD/REV SENSE Both forward and reverse run lines were powered for more than 15
seconds.
E15 CPROBE COMMUNICATIONS The control module cannot communicate with the soil probe.
E16 CPROBE DATA INVALID The control module is communicating with the soil probe but all data
is zero.
E17 UNASSIGNED Will display "NOT AVAILABLE".
E18 GPS COMMUNICATIONS ERROR GPS is selected as the protocol. No communication for 10 seconds.
E19 GPS SIGNAL LOSS The GPS signal transitions from Lock to Unlock.
E20 DGPS SIGNAL LOSS The DGPS signal transitions from DGPS to Standard.
Figure 67-1
Error Logs
For each error code there is an error log. 1
When an error occurs information about the error in-
cluding the first time and date that the error occurred, E01 BATTERY BACKED RAM - CHECKSUM
last time and date that the error occurred and total FAILED AT POWER UP 2
4
count of all times that the error occurred is recorded FIRST :00:00:00 01/01/90
in the error log. See figure 67-2. LAST :00:00:00 01/01/90 3 COUNT= 0
67
Valley AutoPilot Control Panel
Diagnostics
Viewing An Error Log
To view an Error Log, do the following: E01 BATTERY BACKED RAM - CHECKSUM
2 1 FAILED AT POWER UP
1. Press , , and to display the E01 Er-
FIRST :00:00:00 01/01/90
ror Log screen. See figure 68-1.
LAST :00:00:00 01/01/90 COUNT= 0
• Viewing the error log screen clears the error E01 BATTERY BACKED RAM - CHECKSUM
codes from the status screen. FAILED AT POWER UP
FIRST :00:00:00 01/01/90
2. Locate the desired error log: LAST :00:00:00 01/01/90 COUNT= 0
1
• Press to search backward through the Er- Figure 68-2
ror Logs.
E04 POWER DROP - POWER DROPPED BELOW
2
• Press to search forward through the Error LOW VOLTAGE LIMIT
Logs. FIRST :07:23:23 07/08/07
LAST :08:37:18 07/09/07 COUNT= 4
Resetting An Error Log To Zero Figure 68-3 Selected Error Log
To reset an Error Log to zero, do the following:
E04 POWER DROP - POWER DROPPED BELOW
1. Press , 2 , and 1 to display the E01 Er- LOW VOLTAGE LIMIT
ror Log screen. See figure 68-2. FIRST :12:26:35 07/10/07
2. Locate the desired error log. See figure 68-3. LAST :12:26:35 07/10/07 COUNT= 0
Figure 68-4
• Press 1 to search backward through the Er-
ror Logs.
2
• Press to search forward through the Error
Logs.
68
Valley AutoPilot Control Panel
Troubleshooting
Use this Troubleshooting section with the machine owner's manual to diagnose and troubleshoot problems with
the machine and/or control panel.
Always perform service or maintenance safely, use personal protection equipment when required, maintain a
minimum working clearance around the control panel and other equipment, use fall protection when required,
always use at least the minimal lockout/tagout procedure when maintaining or servicing the machine. For more
information see Performing Maintenance Safely in the Safety section.
! WARNING
• TO REDUCE THE POSSIBILITY OF SEVERE INJURY OR DEATH:
• TROUBLESHOOTING OR REPAIRING ELECTRICAL PROBLEMS SHOULD ONLY BE PERFORMED
BY A QUALIFIED VALLEY DEALER.
• ALWAYS CONTACT YOUR LOCAL VALLEY DEALER TO TROUBLESHOOT OR CORRECT ANY ELEC-
TRICAL PROBLEMS ON OR ASSOCIATED WITH THE CONTROL PANEL OR MACHINE. NEVER AT-
TEMPT TO TROUBLESHOOT OR CORRECT ELECTRICAL PROBLEMS ON YOUR OWN.
• USE PERSONAL PROTECTION EQUIPMENT WHEN REQUIRED.
• MAINTAIN A MINIMUM WORKING DISTANCE AROUND THE CONTROL PANEL AND OTHER EQUIP-
MENT.
• USE FALL PROTECTION WHEN REQUIRED.
• BEFORE SERVICING OR PERFORMING MAINTENANCE ON THE MACHINE, ALWAYS SHUT OFF
ALL ELECTRICAL POWER TO THE CONTROL PANEL AND MACHINE, THEN USE THE MINIMAL
LOCKOUT/TAGOUT PROCEDURE ON THE SERVICE DISCONNECT AND CONTROL PANEL.
69
Valley AutoPilot Control Panel
Troubleshooting
System Faults
Listed below are the possible system faults with the description, possible causes, whether the machine will
shutdown if the error occurs, and corrective action to take. See figures 70-1 and 71-1.
SYSTEM FAULT DESCRIPTION WITH POSSIBLE CAUSES SHUT CORRECTIVE ACTION
DOWN
SYSTEM POWER FAULT Voltage may be low or it may have temporarily fallen YES Check Low Voltage Limit for correct
below the low voltage limit for more than 15 seconds value.
while the machine was running.
Contact your Valley dealer.
SYSTEM SAFETY FAULT Caused by a break in the safety return circuit for more YES, if Make sure end tower is NOT stuck.
than 3 seconds. more
than 3 Check for flat tire on end tower.
seconds.
Check for wheel gearbox failure.
PRESSURE FAULT The pressure fell below the low pressure limit for more YES, if Make sure pump is ON.
than thirty seconds or the Pressure Delay is not a suffi- more
Set Low Pressure Limit higher.
cient amount of time to build pressure in the machine than 30
after it is started. seconds. Set Pressure Delay for longer period
of time.
Contact your Valley dealer.
COMMAND FAULT The machine was commanded to stop by one of the YES
following:
1. The stop key was pressed. 1. Normal Operation.
2. An autostop condition occurred at the end-of-field 2. Normal Operation.
stop.
3. A programmed stop command was executed. 3. Normal Operation.
STOP-IN-SLOT (SIS) The machine was shut down by the Stop-In-Slot. YES Normal Operation - No corrective ac-
FAULT tion needed.
70
Valley AutoPilot Control Panel
Troubleshooting
System Faults (continued)
SYSTEM FAULT DESCRIPTION WITH POSSIBLE CAUSES SHUT CORRECTIVE ACTION
DOWN
RELAY COM FAULT There is a hardware or software communication prob- YES Contact your Valley dealer.
lem between the module and the electrical relay board
within the control panel.
GPS COM FAULT While the system was running or waiting, all of the fol- YES Check the GPS connection and the
lowing must have occurred: power supply.
1. GPS is selected as a protocol.
2. A GPS signal loss is set to shut down the machine. Contact your Valley dealer.
3. The machine shutdown due to no communication
with the GPS for a user specified time.
GPS LOCK FAULT While the system was running or waiting, all of the fol- YES Check for a clear path above the an-
lowing must have occurred: tenna.
1. GPS is selected as a protocol.
2. A GPS signal loss is set to shut down the machine. Contact your Valley dealer.
3. The machine shut down due to GPS signal loss for a
user specified time.
TRANSITION FAULT While the system was running in manual mode: YES
1. In Linear mode, when the machine transitions be- 1. Normal Operation.
tween zones.
2. In Pivot mode, when the machine reaches the transi- 2. Normal Operation.
tion position.
While the system was running in auto mode:
1. A transition programmed stop occurs. 1. Normal Operation.
2. While in linear mode, a wrong transition was detect- 2. Contact your Valley dealer.
ed.
3. While in pivot mode, the pivot cart alignment proxim- 3. Contact your Valley dealer.
ity switch was actuated after the 2° buffer expired.
Figure 71-1
71
Valley AutoPilot Control Panel
Troubleshooting
Error Codes
Listed below are the possible error codes with the description, threshold for the error to occur, whether the
machine will shutdown if the error occurs and possible causes or corrective action to take to clear error codes
from the status screen by viewing the error code, error log. See figures 72-1 and 73-1.
ERROR DESCRIPTION THRESHOLD SYSTEM POSSIBLE CAUSES SHOWN
FAULT or ON
SHUT CORRECTIVE ACTION SCREEN
DOWN
E01 E01 BBRAM - BATTERY BACKED RAM Batteries should be NO Weak battery backed ram batteries. YES
CHECKSUM FAILED AT POWER UP. changed every 7
years. Contact your Valley dealer.
E02 E02 EEPROM - CHECKSUM FAILED AT One of the blocks YES Power is lost while entering YES
POWER UP. failed. constants.
Try to hard reset module.
Contact your Valley dealer.
E03 E03 UNIT RESETS - THIS IS LOGGED Every time the soft- NO Records every time the module is NO
WHEN THE SOFTWARE RESETS. ware is power cy- power cycled. Normal operation no
cled. corrective action.
E04 E04 POWER DROP - POWER If Running/Waiting YES, See Low Voltage in the Constants YES
DROPPED BELOW LOW VOLTAGE and voltage drops after 15 section for correct setting.
LIMIT. below low voltage. seconds.
Contact your Valley dealer.
E05 E05 SYSTEM SAFETY - POSSIBLE Safety lost while YES, Safety circuit open. YES
TOWER MISALIGNMENT, DRIVE UNIT running. after 3
Misaligned tower.
MAY BE STUCK. seconds.
Overwatering timer timed out.
Contact your Valley dealer.
E06 E06 PUMP SAFETY - PRESSURE TOO Pressure with YES, until Low pressure. YES
LOW AFTER PRESSURE DELAY. pump off. started.
Low pressure set point too close to
operating pressure.
Pump, pressure transducer, or
pressure switch may have failed.
Contact your Valley dealer.
E07 E07 PRESSURE SENSOR - OUT OF > 4.5 volts. NO Pressure transducer has failed. YES
RANGE HIGH, CHECK CONNECTION.
Contact your Valley dealer.
E08 E08 PRESSURE SENSOR - OUT OF < 0.5 volts. NO Pressure transducer has failed. YES
RANGE LOW, CHECK CONNECTION.
Contact your Valley dealer.
E09 E09 PRESSURE SENSOR - PRESSURE Pump off for 5 min. NO Water still in riser pipe. YES
HIGH WITH PUMP OFF, CHECK and more then 7
Machine drain may be plugged.
CONNECTION. PSI.
Recalibrate pressure transducer.
Pressure transducer has failed.
Contact your Valley dealer.
E10 E10 PRESSURE SENSOR - MECHANI- Pump off for 5 min. NO Pressure transducer is stuck. YES
CAL SWITCH COULD BE STUCK. and switch still on.
Pressure transducer has failed.
Contact your Valley dealer.
E11 E11 RESOLVER -ANGLE JUMPING 5° jump in 1 sec- NO Pivot point binding. YES
AROUND, LUBE J PIPE. ond (twice).
J-Tube overtightened or seized.
Pipe not secured to H-bracket.
Collector ring loose.
Contact your Valley dealer.
Figure 72-1
72
Valley AutoPilot Control Panel
Troubleshooting
Error Codes (continued)
ERROR DESCRIPTION THRESHOLD SYSTEM POSSIBLE CAUSES SHOWN
FAULT or ON
SHUT CORRECTIVE ACTION SCREEN
DOWN
E12 E12 RESOLVER - POSSIBLY DISCON- X AND Y = 2.5 NO Resolver wires are loose or short- YES
NECTED. volts. ed.
Contact your Valley dealer.
E13 E13 KEYPAD - POSSIBLE KEY STUCK 10 seconds. NO Keypad failure or key stuck. YES
CHECK KEYPAD CONNECTION.
Contact your Valley dealer.
E14 E14 FWD/REV SENSE - POSSIBLE 2 seconds. YES, Forward and reverse lines are pow- YES
SHORT, CHECK WIRING. after 15 ered.
seconds.
The machine status will show run-
ning when AR/AS is OFF even
though the motor contactor is
disabled.
The machine will stop if AR/AS is
ON and Auto Stop is selected.
If AR/AS is ON and Auto Reverse
is selected, the machine will alter-
nate between forward and reverse
direction control. Since motor
power is disabled until the direction
has locked in the machine will not
move.
Contact your Valley dealer.
E15 E15 NO COMMUNICATION WITH SOIL NO Soil probe sensor, wiring, or R485 YES
PROBE. convertor failure.
Contact your Valley dealer.
E16 E16 SOIL PROBE DATA ALL ZEROS. NO Soil probe sensor may be bad. YES
Contact your Valley dealer.
E17 E17 - NOT ASSIGNED. DISPLAY WILL NO
BE SHOWN AS "NOT AVAILABLE".
E18 E18 - GPS COMMUNICATION ERROR. 10 seconds. YES, if No communication for 10 seconds. NO,
selected. position
Check GPS connection.
will flash.
Loss of power.
E19 E19 - GPS SIGNAL LOSS. 10 seconds. YES, if Signal from GPS transitions from NO,
selected. GPS Lock to GPS Unlock. position
will flash.
Check for clear path above the an-
tenna.
E20 E20 - DGPS SIGNAL LOSS. 10 seconds. NO Signal from DGPS transitions from NO
DGPS to Standard.
Check for clear path above the an-
tenna.
Figure 73-1
73
Valley AutoPilot Control Panel
Troubleshooting
Troubleshooting List
Listed below and on the next page are various problems with the description, possible causes or corrective
action to take. See figure 74-1 and 75-1.
PROBLEM POSSIBLE CAUSE OR CORRECTIVE ACTION
RESOLVER POSITION IS NOT ACCURATE. PIVOT POINT BINDING.
J-TUBE PACKING OVERTIGHTENED OR SEIZED.
PIPE NOT SECURED TO H-BRACKET.
COLLECTOR RING LOOSE.
DIRECTION OFFSET INCORRECT.
CONTACT YOUR VALLEY DEALER.
PIVOT AUTO REVERSES RANDOMLY. CONTACT YOUR VALLEY DEALER.
PIVOT AUTO STOPS RANDOMLY. CONTACT YOUR VALLEY DEALER.
PIVOT BREAKS SAFETY AT BARRICADE. BARRICADE TOO HIGH ON ACTUATOR ARM.
AUTO REVERSE/AUTO STOP DISABLED.
AUTO REVERSE/AUTO STOP BOX NOT CENTERED.
CONTACT YOUR VALLEY DEALER.
PRESSURE TRANSDUCER READING INCORRECT. CALIBRATE WITHOUT WATER.
CHECK VALVE HOLDING WATER IN RISER.
TRANSDUCER HAS ICE AGAINST SENSOR.
TRANSDUCER PLUGGED.
PRESSURE TUBE PLUGGED OR DAMAGED.
CONTACT YOUR VALLEY DEALER.
NO DISPLAY. CONTRAST ADJUSTED TOO LIGHT OR DARK.
DISCONNECT SWITCH OFF.
NO POWER TO PIVOT.
CONTACT YOUR VALLEY DEALER.
END GUN DOES NOT SHUT OFF. INCORRECT END GUN ENTRY.
FILTER PLUGGED.
DEFECTIVE END GUN HARDWARE.
DIRECTION OFFSET INCORRECT; ARC TOO SMALL.
CONTACT YOUR VALLEY DEALER.
END GUN DOES NOT TURN ON. END GUN CONSTANTS NOT PROGRAMMED.
DEFECTIVE END GUN HARDWARE.
END GUN IS DISABLED UNDER OPTIONS.
CONTACT YOUR VALLEY DEALER.
SCREEN CYCLES ON AND OFF. ERRATIC INCOMING POWER.
LOW VOLTAGE.
CONTACT YOUR VALLEY DEALER.
Figure 74-1
74
Valley AutoPilot Control Panel
Troubleshooting
Troubleshooting List (continued)
PROBLEM POSSIBLE CAUSE OR CORRECTIVE ACTION
DOES NOT STOP AT SIS. SIS NOT TURNED ON.
SIS POSITION HAS BEEN CHANGED.
MACHINE MUST MOVE AT LEAST 2° AWAY FROM THE SIS
POSITION BEFORE IT CAN BE STOPPED AGAIN.
CONTACT YOUR VALLEY DEALER.
BACKLIGHT DOES NOT TURN ON. CONTACT YOUR VALLEY DEALER.
BACKLIGHTING DOES NOT TURN OFF. INCORRECT CONSTANT ENTERED.
CONTACT YOUR VALLEY DEALER.
SCREEN DARK. CONTRAST SET TOO HIGH OR LOW.
CONTACT YOUR VALLEY DEALER.
PIVOT WON'T AUTO RESTART. START$ PROGRAM WRITTEN INCORRECTLY OR MISSING.
RESTART CRITERIA HAS NOT BEEN MET.
OFF DAY IN DAILY OPS.
SYSTEM FAULT OTHER THAN POWER OR PRESSURE.
CONTACT YOUR VALLEY DEALER.
PIVOT WON'T STOP WITH DAILY OPS. START/STOP TIMES REVERSED.
DAILY OPS NOT ACTIVE.
A PROGRAM OTHER THAN DAILY OPS STARTS MACHINE.
CONTACT YOUR VALLEY DEALER.
Figure 75-1
75
Valley AutoPilot Control Panel
Troubleshooting
Sensor Value Error Codes
Sensor value error codes are displayed on the mois-
ture screen in place of a sensor value for the current SOIL DEPTH (IN) 4 12 20 28 36
or prior reading. See figures 76-1 and 76-2. CURRENT 25 CD NR NA ER
PRIOR READING NA NA NA NA NA
Hard Reset ACTION (1 GET PRIOR READING, 0 EXIT)
76
Valley AutoPilot Control Panel
Advanced Feature Guide
Shown below are the Advanced Features associated with the Program, Options and System buttons.
PROGRAM
PROGRAM SCREEN
BUTTON
0 EXIT
1 STEP PROGRAMS
2 SECTOR PROGRAMS
OPTIONS OPTIONS
OPTIONS SCREEN 1 SCREEN 2
BUTTON
0 EXIT 0 EXIT
1 AUX1 1 MODULE
2 AUX2 2 END-GUN
4 STOP$ 4 NOTICE
6 AUTOREVERSE 6 PIVOT/LINEAR
SYSTEM
BUTTON 7 AUTORESTART
SYSTEM 8 OTHER
SCREEN
0 EXIT
3 RESET
1 TIME 1 MIN APP 1 WIND 1 PRES CAL
4 REVIEW
2 DATE 2 HRS/REV 2 AR/AS 2 PRES TYPE
5 CYCLE
3 SIS 3 VOLTAGE 3 PERCENT TIMER 3 BACKLIGHT
6 TRANSMIT
4 END-GUN 4 WIDE BND 4 LOW VOLTAGE 4 MOISTURE
7 LANGUAGE
5 POSITION 5 FLOWMETER 5 DIR OFFSET 5 SYSTEM TYPE
8 HOURS
6 PRES DLY 6 RTU ID 6 ENGINE/PUMP
77
Valley AutoPilot Control Panel
Advanced Feature Guide
78