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BULK PRO SYSTEMS, LLC
Product Overview
Bulk Pro Systems, LLC
Established in 2007, Bulk Pro Systems launched its venture with four people, a common goal and
75+ years of knowledge and experience in bulk material handling markets. Rising up in a relatively
short period of time, Bulk Pro Systems has become an industry leader in the bulk material handling
markets. Today, we supply products to customers around the globe.
Bulk Pro Systems offices and manufacturing operations are located in Ham Lake, MN – USA, just
north of Minneapolis. We manufacture and distribute a wide variety of industrial instruments for the
bulk material handling world, specializing in applying instrumentation that will increase the level of
safety and productivity of your operation.
Our belt scales, tramp metal detectors, conveyor switches, level controls, speed sensors and sampling
systems are manufactured to the highest standards. That combined with years of application
expertise assures that these products are installed and utilized to their full potential. Bulk Pro’s
mission is to provide: High Quality, Competitively Priced products to our customers that meet their
specifications.
At Bulk Pro Systems, we know that it’s our customers that make our business successful and providing
products that meet their requirements in a price competitive manner is our goal. We are able to
reflect on our vast expertise to assist our customers with solutions to their applications in order to
keep them one step ahead of the competition. We pride ourselves on being personally responsive to
our customers’ every need and demand.
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Bulk Pro Systems - Products
Conveyor Belt Scales
Tramp Metal Detection
Conveyor Switches
Speed Switches
Point Level Detection
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Conveyor Belt Scales
Belt scales are installed in conveyor systems
to monitor/control material feed to processes
throughout a plant. Load cell signal (mV) and
speed sensor information is processed by the
integrator to provide flow rate and total to the
operator.
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Conveyor Belt Scale Customers
Most bulk material industries use belt
conveyors for transporting the raw materials
into their process. Control for blending and
production is essential. Utilities, mines, pulp
mills, chemical, grain, and mineral processing
are just a few of the main customers of belt
scales
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Conveyor Belt Scale Models
N-61 Single Idler System + 1%
N-62 Single and Dual Idler System + 0.5% (Dual
Idler for belt speeds over 600 FPM)
N-64-2 Dual Idler System + 0.25%
N-64-4 Four Idler System + 0.125%
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Model N-61
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N-61
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Model N-62
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N-62
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Model N-64-2 and N-64-4
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N-64
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Model 6101T Belt Scale Integrator
NEMA-4X Enclosure
Automatic Zero
Automatic Span
Metric or English Units
Large Touch Screen Display
Easy to Calibrate
One 4-20mA output
One Pulse Output
Optional Communications Boards
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Speed Sensor Options For Belt Scales
Model N-60 Direct Coupled
Speed Sensor. Mounts to non-
driven pulley (tail pulley).
Model N-60UB Under the Belt
Speed Sensor, rides along the
return belt.
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Belt Scale Guidelines
Locating belt scales is critical to meet the factory
accuracy specifications of ANY belt scale system.
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Belt Scale Guidelines
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Training Idlers
Any training idler shall be located at least 60 feet
from the centerline of the weigh span of the scale.
Training idlers shall not be restrained at any time in
order to force belt alignment.
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Calibrations – 4 Methods
Electronic calibration
Static calibration weights
Calibration chain
Material test
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Electronic Calibration
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Static Calibration Weight System
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Calibration Chain
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Material Test
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Tramp Metal Detectors
Tramp Metal Detectors provide protection to
downstream processing equipment by detecting the
presence of potentially damaging metal objects.
They are specifically designed for use on conveyor
systems carrying materials which contain
consolidated or fractured magnetic or nonmagnetic
ore, as well as ores ranging in electrical
conductivity. They can save users thousands of
dollars by protecting capital equipment from
damage caused by tramp metal contamination.
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Tramp Metal Detector Models
Model 100
Model 50
Model 5500
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Model 100 Tramp Metal Detector
Economical detector
Vertical sending coil
Max burden depth of 18”
Used to detect large
pieces of tramp
No magnetic ores
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Model 50 Tramp Metal Detector
“Work Horse” Tramp
Metal Detector
Swing away coil
Can be used on steel cord
belts
Can be used on Magnetic
or highly conductive ores
Optional clip detectors,
flag drop & spray markers
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Model 5500 Tramp Metal Detector
High sensitivity metal
detector
Used to detect metal
smaller than a 1” sphere
Swing away top coil
Can be used on Magnetic
or highly conductive ores
Analog Control Electronics
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Model SST Control Box
Used with all three
Detectors
Microprocessor based, no
pots
Coast Counter
Protect your 3 Relay contacts, shut down,
crushers from
tramp metal!
metal alarm and Fault
NEMA-4 Enclosure
CSA Approved
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Clip Detector(s) ( NEMA-4 or 9)
Angle swivel bracket to match
trough angle and keep flat part of
sensor parallel to the belt, about 1"
away from the belt. Position 4"
below edge of belt.
Conveyor Belt
For Variable Speed Belts
Weld clip detector mounting base
Convory Frame support tube to conveyor frame.
Direction of flow
Down Stream Up Stream
Clip Detector Clip Detector
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Spray Marker
12
Spray M arker Valve
& Suppo rt F ram e
Pre ssure Vesse l w ith
Colorant Mixture
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Flag Drop Marker
2 0"
F lag D rop Marker
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Other TMD Accessories
Alarm Horn (NEMA-4 or NEMA-9)
Alarm Light (NEMA-4 or NEMA-9)
NEMA-9 Electronics Enclosures
Swing Away Switch
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Conveyor Switches
Pull Cord Switch
Belt Misalignment Switch
Position Switch
Belt Damage Detector (Rip Detector)
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Model SS-2C Pull Cord Switch
NEMA-4 Die Cast Alum
Two SPDT Outputs
Corrosion resistant powder
paint
304 SS hardware
Splined actuator shaft
Mounts from side or
bottom of switch
2 conduit entries
CE Approved Optional
Alarm light, Flag and
cable tensioning kits.
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Model SS-3 Pull Cord Switch
NEMA-4 Die Cast Alum
Two SPDT Outputs
Corrosion resistant
powder paint
304 SS hardware
Splined actuator shaft
3 conduit entries
CSA approved units
available, Class II, Div. 1,
Groups E, F & G
Optional Alarm light,
Flag and cable
Customer’s conveyor stringer
tensioning kits.
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Model BM-3 Belt Misalignment Switch
NEMA-4 Die Cast Alum
Two SPDT Outputs, one for shutdown 10°and
one for alarm 20°
Bi-directional roller arm
Corrosion resistant powder paint
304 SS hardware
Splined actuator shaft
3 conduit entries
Roller arm bearings rated at 5000 rpm or
1250 FPM belt speed
Can also be used on return belt
CSA approved units available, Class II, Div. 1,
Groups E, F & G
Optional alarm lights
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Model BM-2C Belt Misalignment Switch
NEMA-4 Die Cast Alum
Two SPDT Outputs, one for shutdown 10°and one
for alarm 20°
Bi-directional roller arm
Corrosion resistant powder paint
304 SS hardware
Splined actuator shaft
2 conduit entries
Roller arm bearings rated at 5000 rpm or 1250
FPM belt speed
Can also be used on return belt
CE Approved
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Model PS-3 Position Switch
NEMA-4 Die Cast Alum
Two SPDT Outputs
Bi-directional roller arm w/ nylon
roller.
Corrosion resistant powder paint
304 SS hardware
Splined actuator shaft
3 conduit entries
CSA approved units available, Class
II, Div. 1, Groups E, F & G
Optional alarm Lights
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Model BD-3 Belt Damage Detector
NEMA-4 Die Cast Alum
Two SPDT Outputs
Corrosion resistant powder paint
304 SS hardware
Splined actuator shaft
Approximately 4lbs of force will
pull ball from socket
Mounted in pairs
3 conduit entries
CE Approved units available
CSA approved units available,
Class II, Div. 1, Groups E, F & G
Optional alarm Lights
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BD-3 Installed
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Speed Switches
Model PL70-115 Speed Monitor
Model PL60 Under Speed Switch
Model BPMS-1 Speed Switch
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Model PL70-115 Speed Monitor
NEMA-4X polycarbonate
enclosure
One SPDT relay
Microprocessor based
control
Comes with 30mm prox and
mounting kit.
3 hole target
4-20mA output standard
An additional relay can be
added
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Model PL60 Under Speed Switch
NEMA-4 Die cast alum
w/nylon face
Corrosion resistant powder
paint
One SPDT relay contact
4-20mA output standard
Easy set-up using dip switches
Built in alarm and start-up
delays
Two bolt mounting
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Model BPMS Speed Switch
Magnetically coupled speed
sensor
“Snap in place” installation
“Break away” design
24-240VAC, 2-wire
1, 2, 4 &12 PPR units available
Wires to an existing PLC or the
BPWD-1 “Watchdog Timer”
Fits any shaft down to 1-1/4”
diameter with
Enclosure Rating: NEMA-4X (IP-
BPWD-1 67)
LED output indicator
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Continuous Level Detection
Strain Gauge Based Level Detection
Easy To Install
Simple Calibration
Not succeptible to rat-
holes, bridging or angles
of repose
+2% accuracy
Less expensive than tank
weighing systems
One (1) 4-20mA output
Two (2) SPDT relays
Full wheatstone bridge
strain sensors
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Point Level Detection
Tilt Switch
Microwave Point Level Detection
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Tilt Switch Probes
Non-mercury and Mercury Versions
N.O. contact
-40° to 176° F temp range. High temp
version to 374°F.
Ductile iron and stainless steel probes
Tilt angle of approximately 20°
¾” NPT threaded bottom on switch
Used with SL29-115C, SL29-DIN &
SL28-115C Tilt switch controls.
CE Approved
Optional float balls
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Model SL29-115C Tilt Switch Control
110/220 VAC power supply
One SPDT relay contact
NEMA-4X polycarbonate
enclosure, IP-66
GRN and RED LED “Normal”
and “Alarm” lights
0-6 second time delay
-40° to 140° F temp rating
Use with all Bulk Pro tilt switch
probes
CE Approved
Quick latch cover
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Model SL28-115C Tilt Switch Control
110/220 VAC power supply
One SPDT relay contact
NEMA-4 Metal Enclosure, IP-66
GRN and RED LED “Normal”
and “Alarm” lights
0-6 second time delay
-40° to 140° F temp rating
Use with all Bulk Pro tilt switch
probes
CE Approved
Quick latch cover
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Model SL29-DIN Tilt Switch Control
110/220 VAC power supply
One SPDT relay contact
DIN rail mount
0-6 second time delay
-40° to 140° F temp rating
Use with all Bulk Pro tilt switch
probes
CE Approved
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Microwave Point Level Detector
Systems consists of a BPT61transmitter and
BPR61receiver
Operating principle is microwave transmission
from transmitter to receiver.
Absence or presence of the microwave signal
determines the state of the relay contact.
Signal will transmit through any non-metallic
material.
One (1) DPDT relay contact
1-1/2” NPT Stainless Steel process connection
Aluminum NEMA-4X enclosure
20-253 VAC. 50/60Hz or 20-72 VDC power
supply
22º beam angle
0.1-100m operating range (0.33 -328’)
Optional PLICSLED for visual indication of status
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Microwave Point Level Applications
Plugged Chute Detection
High, Low and Mid Level
Presence or absence
detection
Material on belt
Overflow detection
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Potential Customers
Utilities, Coal and Wood Fired
Aggregate Plants
Cement Plants
Mineral plants
Pulp & Paper, Wood yard
Metal Recycling, Scrap yards
Ports
OEM’s
Engineering Firms
Contractors
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The Bulk Pro Systems, LLC products are manufactured
and distributed from this facility in Ham Lake, MN USA.
13653 Johnson Street NE, Ham Lake, MN 55304
Phone: 763-767-0003, Fax: 763-767-3282, Web: [Link]
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