SAVIO

PRODUCT
SOLUTIONS
SIRIUS
SIRIUS
TWO-FOR-ONE TWISTER

The worldwide flagship of Savio in high-end MACHINE MODELS:

TFO segment.
The machine responds to the demands of customers SIRIUS
looking for a significant reduction in labor and energy. Two for one twister with Mechanical Drive System.
Besides the demand to sustain low investment costs
and lower energy consumption, the customers also take SIRIUS ELECTRONIC DRIVE SYSTEM (EDS)
on great importance time and cost of maintenance. Two for one twister with EDS Electronic Drive System.

3
BENEFITS FOR CUSTOMER'S INDEX: Technology 07
COMPETITIVE VALUE: Efficiency 17
Flexibility 23
Technical Summary 31
TECHNOLOGY
Widest range of feeding solutions.

EFFICIENCY
Great selection of optional covering all needs.

FLEXIBILITY
EDS and Inverter solutions to minimize downtime and enhance flexibility.
TECHNOLOGY
Technology Technology

THE SPINDLE SPINDLE RANGE

Twisting technology allows, by means of a twist, to tie together two or more You can choose the best spindle according to dimension,
threads, around their longitudinal axis. This procedure produces yarn with weight and density of feeding package.
greater resistance, greater regularity and particular appearance/hand effects. Sirius has been realized to support the entire Savio spindle range.
Savio spindle is designed to optimize its integration within the machine structure.

MAIN FEATURES OF SPINDLE

- Life lubricated top bearings, with special dustproof protection;

- Bigger wharve diameter, for B & C spindles types, to reduce
belt load on the spindle bearings; this system guarantees
twist evenness;
- Stainless steel plate and compensating pulley in aluminum
with a ceramic coating, with optimized shape that guarantees ARR ARRA AR ARA ARAL A BR B C
less power absorption and maximum feeding content;
- Yarn tensioning with interchangeable spring pistons
for different counts and materials; The use of the smaller diameter spindle involves: lower The use of the bigger diameter spindle involves: lower
- Tension can be adjusted with 6 different positions; energy consumption, less energy per kilos of twisted yarn needs of work force, less package doffing is necessary at a
- High flexibility thanks to quick transformation from free produced, higher twisting speed and higher productivity, certain package weight, lower number of joints in the final
to controlled balloon. lower twisting tension and better quality of twisted yarns, package.
- The brake area ensures, reduced load on ball bearings less noise at the same speed.
and consequently longer life.

8 9
Technology Technology

DUO POT SYSTEM

Savio’s DUO POT system can be considered the real direct twisting of overlapped
packages, it can be considered an “all-in-one” assembling and twisting.
This allows to obtain a shortened production cycle by using standard conical packages.

The application consists of a spindle divided into two parts, upper Like the traditional system, it involves a few simple operations,
and lower. Each package, housed in the upper and lower part, and, thanks to its pedal control, pneumatic threading is extremely fast.
has a twin passage of the thread (“Twin Threading”), since it realizes
the same wire unwinding distance for both positions. This keeps
separated the unwinding of the upper bobbin thread from the lower
one. Consequently, the constant tension of unraveling the two
independent cones and the absence of tangles are ensured, reducing
to a minimum the defects and irregularities of the twisted yarn.

DIRECT FEEDING WITH STANDARD CONICAL PACKAGES

2x1°30’ — 2x3°30’ — 2x4°20’ — 2x5°57’

The main characteristics of the new system is the separate

directions of the two yarns that only join at the point of
control of the tension.

ADVANTAGES

- FORMAT STANDARDIZATION:
The system uses standard packages 1°30’ - 3°30’ - 4°20’ -
5°57 with a 152 mm traverse. Minimum diameter on tube
nose is 28 mm.
- PRODUCTION INCREASE:
Higher speed, reduced breaks, reduced yarn waste
- IMPROVED QUALITY:
Separate unwinding of the two ends. Tension evenness.
No knots, tangles or ravels.
- FLEXIBILITY:
Use of yarns, which differ in count, material and color.
- UPPER AND LOWER YARN PACKAGE BRAKE:
A patented device brakes the unwinding of the lower
package in case of upper yarn break. This avoids that single
lower package yarn continues to be twisted.

10 11
Technology Technology

SUPERIMPOSED FEEEDING PACKAGE CRADLE

Savio’s SINGLE POT – Super imposed feeding of two standard cylindrical
single yarn packages, allows twisting in one process, eliminating assembly
winders for shortened production cycle

The application consists of two feeding packages The package cradle, specifically designed to perform
housed in single spindle for twisting in single process. a simple manual package doffing, is equipped with:
It has advantage of optimal use of oiling device - Mechanical counterweight with four adjustment
for yarn lubrication during twisting for acrylics possibilities. Setting requires no tools.
and woolen materials. - Anti-vibration device (an adjustable friction disk)
to optimize package formation and eliminate package
vibration even at high take-up speed.

DIRECT FEEDING WITH TWO STANDARD

CYLINIDRICAL PACKAGES OF TRAVERSE
85 MM, 110 MM, 150 MM

The main characteristics of the system is two

single packages being twisted, eliminating assembly
winding process to achieve higher take up weights
without joints and saving in infrastructure cost
and manpower.

12 13
Technology Technology

COMPACT TANGENTIAL DRIVE ELECTRONIC DRIVE SYSTEM (EDS)

Encased tangential drive and motorization system to reduce noise, The Electronic Drive System uses three independent motors to drive, respectively:
keeping free from dust and lint. - Spindles;
- Take-Up (overfeed and drums);
- Thread-guide.

- Twist change by means of drive pulleys positioned Allowing customers to set all working parameters via PC,
at the front for easy access; machine set-up time is strongly decreased, by introducing
- Mechanical change of S/Z twist change; a simple and direct way to change any setting.
- Headstock gears allows regulating the mechanical This system allows to reduce the number of operators
modulation for antiribboning effect, and the cross for each machine, and to change settings continuously
winding angle change for package density; and not “step by step”, as in the mechanical version,
- The oil lubrication of the top gearbox has oil level allowing customers to try any parameters combination,
indicator and pilot light to check the circulation pump. in order to obtain the best results.

Control unit with display for: An electrical control links the speed ratio among
- Spindle speed; the various motors, guaranteeing the twists evenness.
- Twists number; The evenness is thus granted during normal running
- Take-up speed; conditions, start/stop phases and in case of brown out /
- Motor power absorption (Ampere); black out.
- Time counter;
- Yarn length meter for programmed machine stop.

14 15
EFFICIENCY
Efficiency Efficiency

CONTROL
OF TWISTING PROCESS

The simplified PC interface allows

to program with few settings the working
parameters, thus reducing set up times.
This simplifies the use and maintenance
of the machine, allowing customers to
change settings by a simple touch screen.

The thread guide electronic control allows

to set winding angle, traverse stroke,
position on the package tube and the yarn
distribution over the package. All above
improves design and formation of the
package, optimizing all the downstream
processes, thus allowing customers
to obtain the best results.
18 19
Efficiency Efficiency

SMART PATROL SYSTEM

Individual optical sensor with LED Lamp indicator, monitors the presence
yarn by the movement of the yarn along the traverse.
In the event of the yarn break the LED glow will guide operator directly
to the spindle for end mending. This LED is visible from long distance,
ensuring smart movements of the operator.

Conventional Patrolling

Smart Patrolling

In the event of yarn break, Individual spindle

light indicator guides the operator directly to the spindles.

Un-necessary monitoring checks are avoided.

Less operator fatigue.
Quick end mending time.
Better productivity.

20 21
FLEXIBILITY
Flexibility Flexibility

FLEXIBILITY ELECTRONIC DRIVE SYSTEM (EDS)

The Electronic Drive System allows The Electronic Drive System allows setting via PC
any working parameter, introducing an important flexibility
element. In particular, is possible to set:
This system includes axial displacement, realized
by the electronic thread-guide control, which allows
the yarn distribution over package edges, to obtain
setting via PC any working parameter, - Spindle Speed;
- Twist number and direction (S/Z);
a “Customized” Package design. The bunching length
is settable by the PC, as well as its position on the

introducing an important flexibility - Winding angle;

- Modulation (antiribboning);
- Thread-guide traverse;
package tube. The working parameters can be varied
flexibly, there are no more pre-set ranges, this allows our
customers to obtain the best results, both in terms
element. - Axial displacement;
- Variable bunching length.
of working speed and package formation.

Moreover, Electronic Drive System allows customers

to choose, among the diverse package shape:
- Standard packages;
- “Pineapple” packages;
- Rounded-edge packages.

24 25
Flexibility Flexibility

1 2
Many optionals available to reach
the maximum technological flexibility:
Electro-valve
1 PACKAGE LIFTING DEVICE AND FEELER LOCK Electronic board

PACKAGE LIFTING: Lifting piston

The new electro-pneumatic package-lifting device operates with:
- A lifting delay independent from the package weight;
- A cradle that locks in its position and remains lifted also during feeler rearm.
FEELER LOCK:
A centralized control, located inside the headstock, locks all the yarn feelers avoiding their fall,
upon the machine is stopped. When the machine is restarted, the feeler lock is disconnected
only when the balloon has reached the optimal tension.

2 PNEUMATIC THREADING

Both spindle brake and pneumatic threading are operated via the pedal at the bottom of the machine. Feeler
When yarn breaks, the operator brakes the spindle pressing on the pedal, picks up the package
yarn end and, by pressing the pedal right down, effects threading easily. 4

3 SECOND OVERFEED ROLLER

Allows optimizing yarn path in any overfeeding condition.

- Second counterweight spring for soft packages: allows increasing the counterweight effect over
the package.

4 WAXING DEVICE AND YARN RESERVE

WAXING DEVICE:
Thanks to magnetic compensation, waxing device grants a constant wax distribution over the yarn.

YARN RESERVE:
As required by down stream process like warping / weaving to enhance the running efficiency 3 5
of the process, the bunching device can be installed to have reserve yarn (Tail end) at the base.

5 SPANDEX KIT

Specially designed flyer for processing blended yarns with spandex (eg. Lycra®, Roica™).
Unique design flyer with ceramic eyelets and counterbalance for uniform unwinding of the feed
package and also preserving the properties of the spandex. Due to specialized design, better speed
& working on TFO can be achieved.

26 27
Flexibility Flexibility

6 7
6 SPLICER WITH A.T.S.

System with trolley moved manually along the machines fronts. The following versions are available
according yarn type:
- Jointair® 115 A (Airsplicer);
- AquaSplicer 4923B (Watersplicer);
- Moistair® 6981A or 6982A (2 versions: “1” fine & medium counts, “2” wool coarse counts).

7 CONTINUOUS YARN OILING DEVICE

Lubricating the yarn before twisting, reduces the fly formation and noise, compared with free balloon
twisting process. It is the most efficient method of lubricating the yarn. During twisting process
by means of capillary action yarn continuously comes in contact with oil due to specially designed
porous bush, which is wetted by oil from the container. It enables, low coefficient of friction,
and thus controlled balloon working, and lower power consumption, lower fly, and noise generation,
higher speeds and thus higher productivity.

8 NOISE REDUCTION

A dampening modular panel placed on the bottom part of each spindle section reduces the noise, 10
thus quieter work areas.

9 EMERGENCY STOP PULL ROPE SWITCH

8

A secure and immediate way to stop machine in case of emergency, by pull of rope extending along
the length of the machine on both sides. Reset is carried out manually ensuring safety.

10 TRAVELLING BLOWER

Total programmable, customised travelling blower for removal of dust during process.
Dust collection and automatic discharge in collection box, with option of with and without obstacle
auto reversal mechanism.

9
OTHER OPTIONALS

- Inverter: allows varying spindle speed continuously.

- Pulleys for complete speed range: allows using the complete speed range available
for the chosen spindle.
- Abrasive yarns feeler (ceramic): allows to process abrasive yarns avoiding damage on them.
- Mechanic axial displacement: axial displacement offers the possibility to obtain dying soft
packages by distributing the inversions on a wider space (up to 7 mm).

28 29
TECHNICAL
SUMMARY
Technical Summary Technical Summary

Possible working range Recomended working range

Possible working range
GAUGE SPINDLES BASKETS
FEEDING MACHINE MODEL

SUPER DUO POT CONTROLLED FREE

DOUBLE
IMPOSED SYSTEM BALLOON BALLOON
SPINDLE ARRF - ARRA SPINDLE AR-ARA-ARAL
ARRF 1 155 x 94 201 ARRF
COTTON COTTON
201-251 ARRF 201 AR 1 155 x 115 201 ARRA 201 ARRAF
201-251 ARRA 201 ARA ARRA
1.5 178 x 115 201.5 ARRA 201.5 ARRAF
201.5-251.5 ARRA 201 ARAL
POLYESTER/COTTON - POLYESTER BLENDS POLYESTER/COTTON - POLYESTER BLENDS AR 1 155 x 125 201 AR
201-251 ARRF 251 ARF
201 ARRAF WOOL ARA 1 155 x 135 201 ARA
200
251 ARRAF 201-251AR
ARAL 1 155 x 141 201 ARAL
201.5 ARRAF 201 ARA
251.5 ARRAF ACRYLICS 1 155 x 141 2 x 85 x 140 201 A
WOOL 201-251 AR A
178 x 141
2 2 x 110 x 145 202 A
201-251 ARRF SPINDLE BR 200 x 141
201-251 ARRA COTTON 1 155 x 151 201 BR
201.5-251.5 ARRA 201 BR BR
178 x 151
ACRYLICS 202 BR 2 2 x 110 x 155 202 BR
200 x 151
201-251 ARRF POLYESTER/COTTON POLYESTER BLENDS
1 155 x 115 251 ARRAF
201-251 ARRA 251 BRF
ARRA
201.5 ARRA WOOL 1.5 178 x 115 251.5 ARRA 251.5 ARRAF
SPINDLE A 201 BR
COTTON 202 BR AR 1 155 x 125 251 AR 251 ARF

201-251 A ACRYLICS
1 155 x 141 2 x 85 x 140 251 A 251 AF
202-252 A 201 BR A
178 x 141
POLYESTER/COTTON POLYESTER BLENDS 202 BR 2 2 x 110 x 145 252 A 252 AF
200 x 141
251 AF SPINDLE C
250 1 155 x 151 251 BR 251 BRF
252 AF COTTON
BR
WOOL 252-302 C 178 x 151
2 2 x 110 x 155 252 BR
200 x 151
201-251 A 254-304 C
202-252 A POLYESTER/COTTON POLYESTER BLENDS 1 155 x 162 2 x 85 x 165 251 B
B
ACRYLICS 302 CF 178 x 162
2 2 x 110 x 165 252 B
201-251 A WOOL 200 x 162
202-252 A 252-302 C 178 x 185
2 2 x 110 x 185 252 C
200 x 185
SPINDLE B 253-303 C C
200 x 185
2.5 252.5 C
COTTON 254-303 C 250 x 185
251-301 B ACRYLICS 2 x 4°20’ x 160
B 4 254 B
2 x 5°57’ x 160
252-302 B 252-302 C
250
254B-304 B 253-303 C 3 2 x 150 x 185 253 C
LOW
POLYESTER/COTTON POLYESTER BLENDS 254-303 C C
2 x 4°20’ x 185
4 254 C
301 BF 2 x 5°57’ x 185
302 BF 1 155 x 162 2 x 85 x 165 301 B 301 BF
WOOL B
178 x 162
251-301 B 2 2 x 110 x 165 302 B 302 BF
200 x 162
300
252-302 B 178 x 185
2 2 x 110 x 185 302 C 302 CF
254-304 B 200 x 185
C
200 x 185
ACRYLICS 2.5 302.5 C
250 x 185
251-301 B
2 x 4°20’ x 160
B 4 304 B 304 BF
252-302 B 2 x 5°57’ x 160
254-304 B 300
3 2 x 150 x 185 303 C 303 CF
LOW
Ne / 2 0 10 20 30 40 50 60 70 80 90 100 110 120 Ne / 2 0 10 20 30 40 50 60 70 80 90 100 110 120 C
2 x 4°20’ x 185
4 304 C 304 CF
Nm / 2 0 20 40 60 80 100 120 140 160 180 200 Nm / 2 0 20 40 60 80 100 120 140 160 180 200 2 x 5°57’ x 185

32 33
Technical Summary Technical Summary

Overall dimensions and installation layout MACHINE LENGTH (mm)

Sections GAUGE 200 mm GAUGE 250 mm GAUGE 300 mm

Mechanical
headstock ARRF
ARF - AF
version ARRAF
SPINDLES BR SPINDLES BRF 4B 2C 3/4 C SPINDLES B C
with 1 motor AR - ARA
1/2 B
ARAL - A

2616
2600

2178
1 20 4.607 4.607 16 4.607 4.607 4.607 4.607 12 4.407 4.407

1479
2 40 6.643 6.643 32 6.643 6.643 6.643 6.643 24 6.243 6.243

464 417 850 850 2036 (1803 Sc. 300) 2036 (1836 Sc. 300) 336 706 3 60 8.679 8.679 48 8.679 8.679 8.679 8.679 36 8.079 8.079
652 770 151
DuoPot

4 80 10.715 10.715 64 10.715 10.715 10.715 10.715 48 9.915 9.915

DuoPot
684

363

665
928
5 100 12.751 12.751 80 12.751 12.751 12.751 12.751 60 11.751 11.751
2250 2036 (1836 Sc. 300) 2036 (1836 Sc. 300) 321
6 120 14.787 14.787 96 14.787 14.787 14.787 14.787 72 13.587 13.587
Machine length

7 140 16.823 16.823 112 16.823 16.823 16.823 16.823 84 15.423 15.423

EDS headstock
8 160 18.859 18.859 128 18.859 18.859 18.859 18.859 96 17.259 17.259
versions
with 1 motor
9 180 20.895 20.895 144 20.895 20.895 20.895 20.895 108 19.095 19.095
2616
2632

2178
10 200 22.931 22.931 160 22.931 22.931 23.514 22.931 120 20.931 20.931
1512

11 220 24.967 25.550 176 24.967 24.967 25.550 25.550 132 22.767 22.767

12 240 27.003 27.586 192 27.003 27.586 27.586 27.586 144 24.603 24.603
464 447 605 605 2036 (1803 Sc. 300) 2036 (1836 Sc. 300) 336 706
652 770 151
DuoPot
13 260 29.622 29.622 208 29.622 29.622 29.622 29.622 156 26.439 27.022

DuoPot
684

363

665
928
14 280 31.658 31.658 224 31.658 31.658 31.658 31.658 168 28.275 28.858

1790 2036 (1836 Sc. 300) 2036 (1836 Sc. 300) 321
15 300 33.694 33.694 240 33.694 33.694 33.694 33.694 180 30.111 30.694

Machine length
16 320 35.730 35.730 256 35.730 35.730 192 31.947 32.530

EDS headstock 17 340 37.766 37.766 272 37.766 37.766 204 33.783 34.366
version
with 2 motors
123
2616
2632

2178
1512

1512

464 394 513 605 605 2036 (1803 Sc. 300) 2036 (1836 Sc. 300) 127
652 770 151 660 132
DuoPot

Mechanical headstock version with 1 motor

DuoPot
684

665

684

928

EDS headstock versions with 1 motor = - 460 mm

2250 2036 (1836 Sc. 300) 2036 (1836 Sc. 300) 904
EDS headstock version with 2 motors
Machine length

34 35
TEXTILE
Textile Solutions Together:
this is the distinctive formula that makes
Savio one of the largest manufacturers

SOLUTIONS
in the world of textile machines
for staple fibres. Not a simple supply,
but co-creation of value for the textile
industry: Savio has always developed

TOGETHER
and implemented technological solutions
in close partnership with its customers.
Cutting-edge solutions and services,
customized to the specific needs of each
customer with an excellent value-for-money
proposition. Expertise and innovation
in yarn finishing, widely present
on international markets since 1911.

SAVIO MACCHINE TESSILI S.P.A. VANDEWIELE-SAVIO INDIA PRIVATE LIMITED

33170 PORDENONE (Italy) Tamaraikulam P.O., Kinathukadavu TK.,
Via Udine, 105 Coimbatore – 642 109
Tel. +39 0434 3971 Tamil Nadu, India
Fax +39 0434 397599 Tel. +91 4259 201500
E-mail: order@[Link] E-mail: mail@[Link]
[Link]

VANDEWIELE (CHINA) TEXTILE

MACHINERY CO., LTD
NO. 216 Chengnan Road, New District
Wuxi, 214028,
Jiangsu, P.R. China
Tel: +86 510 8536 3618
SAVIO PRODUCT SOLUTIONS / ED. 04/2023 – EN

Fax: +86 510 8534 5808

We reserve the right to modify the

characteristics of the machines
described herein without prior notice.
The data given in this brochure are not
intended as a guarantee.
Savio machines are equipped with
safety devices in compliance with
existing regulations.