ClassNK Rules for Vessel Computer Systems
ClassNK Rules for Vessel Computer Systems
IACS UR E22 (hereinafter referred to as "UR E22") is unified requirements relating to computer-based
systems used on vessels, which has recently been amended and adopted as UR E22 (Rev.3) to better
clarify the requirements, specific to each of the phases of design, development, commissioning, and
maintenance.
ClassNK has amended Rules to involve incorporating UR E22 (Rev.3) into Rules/Guidance for the
Survey and Construction of Steel Ships, Part X that have been newly established (scheduled to come
into effect in July 2024). Contemporaneously with the amendments, existing Part D, Chapter 18, Annex
18.1.1 of the Rules and Guidance for the Survey and Construction of Steel Ships, which specifies the
requirements pursuant to UR E22 (Rev.2), has been deleted.
In this connection, the Rules for the Survey and Construction of Steel Ships, Part X is available on
ClassNK website for download. To obtain a copy, please log into the ClassNK MyPage, click on [Rule
Amendments for Technical Rules], find [Amendments to Rules for the Survey and Construction of Steel
Ships 2023 Edition and other documents], and click the file [Issued on 22 December 2023].
The purpose of this TEC-1316 (hereinafter referred to as "this TEC") is to disseminate information on
what actions need to be taken by the manufacturers, shipyards, and vessel owners (including operators)
pursuant to the new rules on the computer-based systems that will be used onboard any vessels whose
construction contract date is on or after 1 July 2024, to which UR E22 (Rev.3) will apply.
For all vessels whose construction contract date is on or after 1 July 2017 but is before 1 July 2024, UR
E22 (Rev.2) continues to apply. For details, please refer to ClassNK Technical Information No. TEC-
1235.
(To be continued)
NOTES:
ClassNK Technical Information is provided only for the purpose of supplying current information to its readers.
ClassNK, its officers, employees and agents or sub-contractors do not warrant the accuracy of the information contained
herein and are not liable for any loss, damage or expense sustained whatsoever by any person caused by use of or reliance
on this information.
Back numbers are available on ClassNK Internet Homepage (URL: www.classnk.or.jp).
ClassNK Technical Information No. TEC-1316
1. Outline of the rules concerning computer-based systems (relating to the Rules for the Survey and
Construction of Steel Ships, Part X, Chapters 2 and 3)
(1) Roles of each organization
As set forth in Part X, Chapter 3, the organizations involved in the design, development,
manufacture, installation, operation, etc. of computer-based systems used on vessels are
classified into the three types as set forth below based on their roles.
- System suppliers ··························· The manufacturers usually fall under this category.
- Integrators during vessel construction ··The shipyards usually fall under this category.
- Integrators after vessel delivery ········· The organizations that own/manage vessels(vessel
owners) usually fall under this category.
Hereinafter in this TEC, system suppliers are referred to as manufacturers, integrators in the
vessel construction/commissioning phase as shipyards, and integrators after vessel delivery as
vessel owners, for easier comprehension.
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Table 1. System Categories (excerpt from Table X3.1, Part X of the Rules)
Category Failure effects Typical system functionality
Those systems whose failure will not lead to
Monitoring, informational and
I dangerous situations for human safety,
administrative functions
vessel safety or a threat to the environment.
Those systems whose failure could Vessel alarm, monitoring and control
eventually lead to dangerous situations for functions that are necessary to maintain
II
human safety, vessel safety or a threat to the the vessel in its normal operational and
environment. habitable conditions
Those systems whose failure could
- Control functions for maintaining
immediately lead to dangerous or
III vessel propulsion and steering
catastrophic situations for human safety,
- Vessel safety functions
vessel safety or a threat to the environment.
Note 2: In order for ClassNK to verify the validity of all computer-based systems'
categories, the shipyards are each requested to submit a List of system
categorizations to ClassNK as early as possible in the design phase (before the
manufacturers submit their drawings for approval to ClassNK). If ClassNK
determines any system categories to be clearly inappropriate, it may request risk
assessment to prove the validity of the categories in question.
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ClassNK Technical Information No. TEC-1316
Note 3: FAT (Factory Acceptance Test) is shop test for applicable computer-based systems
before being installed on board based on 3.4.2-7. of the Part X of the Rules for the
Survey and Construction of Steel Ships
SAT (System Acceptance Test; onboard test) is the test that involves bringing and
installing the applicable computer-based systems onboard and verifying whether all
their functions operate properly in accordance with their specifications (equivalent to
equipment-specific testing).
SOST (System Of Systems Test; onboard test of system of systems) is the test that
involves installing the applicable computer-based systems onboard, connecting all the
systems as they will finally be in actual operation, and verifying whether all their
functions are coordinated properly without any issue (equivalent to overall integration
testing).
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ClassNK Technical Information No. TEC-1316
(c) The shipyard needs to install the computer-based systems that have been delivered
from the manufacturers, and conduct SAT as well as SOST connecting all the systems
as they will finally be in actual operation according to the test SAT/SOST program
approved by ClassNK survey office as set forth in (b) above, in the presence of
ClassNK surveyor; provided, however, that in case both of the conditions as set forth
below are satisfied, SAT may also be treated as SOST:
1) if the object of the test is not a system wherein multiple equipment/systems are
connected and control each other, or a system above which there is a superior
system integrating it with other systems (e.g., IAS installed into a gas carrier
supervising controls over various functions such as cargo monitoring and
handling, gas fuel supply, main propulsion plant control or gas re-liquefaction);
and
2) if SAT conducted on object that will be installed on the vessel can verify the
system's functional coordination with the rest of the systems to which it will be
connected.
(d) After conducting the SAT and SOST, the shipyard needs to prepare the test result
reports (3.(2)(e) and (g)) (and submit them to ClassNK survey office). In this
connection, ClassNK surveyor may check the shipyard's quality management
(inspection of quality plans and records, including change management) as needed (if
any issue resulting from poor quality management, etc. is found during inspection).
(e) At the time of its delivery of the vessel, the shipyard to hand over the List of system
categorizations (3.(2)(a)) to the vessel owner.
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ClassNK Technical Information No. TEC-1316
Manufacturer Shipyard
Submit*2
Develop and manufacture.
(Definition of requirements, design,
development, and installation)
Install onboard.
Completion of vessel
Figure 1. Approval flow by ClassNK on the organizations involved during the vessel construction
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ClassNK Technical Information No. TEC-1316
Completion of vessel
Change management
ClassNK
Annual inspection Survey Office
*1: The List of system categorizations (3.(2)(a)) needs to be stored and managed on the vessel.
Figure 2. Approval flow by ClassNK on the organizations involved after the vessel delivery
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ClassNK Technical Information No. TEC-1316
3. Documents to be submitted
(1) Documents to be submitted by manufacturers
(a) Quality plan (and quality manual) Submit to: ClassNK Machinery Department
These documents need to contain the following items.
i) The organization's quality policy
ii) Definition of the entire organization in the company and definition of the scope of work and
responsibility of each organization such as department
iii) Definition of each work processes (product development, build-to-order product production, etc.)
iv) Document management and work record keeping
v) Details of qualifications and management of qualified personnel (qualified personnel system in
each work)
In addition, it is required that quality control of the subject machinery/systems is conducted based on
the quality assurance system and that they are appropriately designed and manufactured as products.
The following work processes need to be defined for the subject machinery/systems.
(Supplement)
In cases where the work process is different between the basic part (common specifications for all
vessels) and individualized part (individual vessel specifications) in SW configuration of the computer-
based system, it is necessary to clearly define each work process and prepare a quality plan for each.
(b) System description (System specification and design) Submit to: ClassNK Machinery Department
These documents need to contain the following items.
i) Purpose and main functions, including any safety aspects
ii) System category, as defined
iii) Key performance characteristics
iv) Compliance with the technical requirements and the Society's Rules
v) User interfaces / mimics
vi) Communication and interface aspects
- Identification and description of interfaces to other vessel systems
vii) Hardware-arrangement related aspects
- Network-architecture / topology, including all network components like switches, routers,
gateways, firewalls, etc.
- Internal structure with regards to all interfaces and hardware nodes in the system (e.g. operator
stations, displays, computers, programmable devices, sensors, actuators, I/O modules)
- I/O allocation (mapping of field devices to channel, communication link, hardware unit, logic
function)
- Power supply arrangements
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ClassNK Technical Information No. TEC-1316
viii) FMEA
FMEA evaluates the impact to the operation of objects (plant) which are controlled by the
machinery/systems in case of an abnormality in a part of or all the computer-based system. The
abnormality of the computer-based system itself and peripheral components such as power
supplies and external interfaces need to be assumed. FMEA documents need to contain the items
as set forth below, along with descriptions of how the evaluations have been conducted properly.
- Specification of the elemental components and their configurations that are subject to evaluation
- Specification of the criteria for determining pass/fail based on evaluation results (wherein the
conditions to be avoided need to be clearly specified)
- Specification of all risks (malfunction modes) that are subject to evaluation, including not only
the risks of devices, etc. ceasing their operations but also all potential HW defects, SW
malfunctions, power supply interruption, communication system outage, communication data
anomaly, I/O data anomaly, etc. specific to each of the elemental components
- Evaluation needs to be conducted on each of all risks in terms of devices' and systems' behaviors
upon risk manifestation, their impact on the functions and operations of the devices that are the
objects of the aforementioned devices and systems, anomaly detection, and external reporting,
in order to verify their conformity to the specifications.
ix) Related SW architecture
- Functional structure and function assignment to HW
- Functional specification for each SW module
- Internal data structure
If a manufacturer already has prepared the system description that includes all the aforementioned
items, it need not prepare new documents. If the system description includes some of aforementioned
items but the remained items are not covered therein, the manufacturer may simply add those items to
the prepared documents.
Also, if the documents that a manufacturer has separately submitted for approval based on other
ClassNK requirements include the aforementioned items, the manufacturer may omit them by simply
stating this fact.
(c) Environmental compliance Submit to: ClassNK Machinery Department
To meet this document requirement, one of the three types of documents as set forth below needs to be
submitted to each of the applicable HW components.
i) a type approval certificate pursuant to Part 7, Chapter 1 of the Guidance for the Approval and
Type Approval of Materials and Equipment for Marine Use issued by ClassNK;
ii) a type approval certificate equivalent to i) above that is issued by another classification body; or
iii) an official test report that verifies conformity to each of the tests (environmental tests) as set forth
in Part 7, Chapter 1 of the Guidance for the Approval and Type Approval of Materials and
Equipment for Marine Use.
Applicable HW components needs to only include the CPU, I/O, communication I/F, HMI, and other
HW components that comprise the computer-based systems themselves. Therefore, it is not necessary
to include any other constituent devices, etc. in the scope of environmental compatibility tests.
However, please note that each device, etc. that is subject to environmental tests pursuant to other Rules
besides the Rules for the Survey and Construction of Steel Ships (Part X, 2.2.1-4.(2)) needs to be put
through such tests to verify their environmental compatibility, regardless of whether it is deemed as an
applicable HW component, for which the document as set forth in i) above needs to be obtained (as ii)
and iii) are not acceptable in this case).
For instance, if a device is subject to environmental tests pursuant to Part D, Table 18.7.1-1 of the
Guidance for the Survey and Construction of Steel Ships, i) is required even if it is not deemed as an
applicable HW component.
(To be continued)
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(To be continued)
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ClassNK Technical Information No. TEC-1316
For each project that entails installing a system wherein multiple equipment/systems are connected and
control each other, or a system above which there is a superior system integrating it with other systems,
these documents need to be submitted. Submission of these documents may also be requested
depending on ClassNK surveyor even when installing the one other than that system.
For each project that entails installing a system wherein multiple equipment/systems are connected and
control each other, or a system above which there is a superior system integrating it with other systems,
these documents need to be submitted. Submission of these documents may also be requested
depending on ClassNK surveyor even when installing the one other than that system.
(To be continued)
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ClassNK Technical Information No. TEC-1316
For each project that entails installing a system wherein multiple equipment/systems are connected and
control each other, or a system above which there is a superior system integrating it with other systems,
these documents need to be submitted. Submission of these documents may also be requested
depending on ClassNK surveyor even when installing the one other than that system.
Attachment:
1. Example of List of system categorizations
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ClassNK Technical Information No. TEC-1316
Type
Approval Type Approval
Typical
Type / Software for for Software Usage of
Categor System Detailed Machinery / Systems Supplier Remarks
Model version Hardware (IACS UR Computer
y
(IACS UR E22)
E10)
(For example)
‘Application for Exemption from
Main engine control system xxx.xxx.xxx 99A99XX 99CP99XX Yes / No Submission of Drawings for
computer-based System' will be
submitted from manufacturer.
Type
Approval Type Approval
Typical
Type / Software for for Software Usage of
Categor System Detailed Machinery / Systems Supplier Remarks
Model version Hardware (IACS UR Computer
y
(IACS UR E22)
E10)
Type
Approval Type Approval
Typical
Type / Software for for Software Usage of
Categor System Detailed Machinery / Systems Supplier Remarks
Model version Hardware (IACS UR Computer
y
(IACS UR E22)
E10)
Alarm and
monitoring systems Alarm and monitoring system
xxx.xxx.xxx 99A99XX 99CP99XX Yes / No
for main propulsion (This includes data logger system)
systems
Ballast transfer valve remote control system xxx.xxx.xxx 99A99XX 99CP99XX Yes / No
Other systems
Fin stabilizer control system xxx.xxx.xxx 99A99XX 99CP99XX Yes / No
Control system for wind energy utilization xxx.xxx.xxx 99A99XX 99CP99XX Yes / No