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Diagrams and Schematics: Maintenance

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0% found this document useful (0 votes)
628 views92 pages

Diagrams and Schematics: Maintenance

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Maintenance

DIAGRAMS AND
SCHEMATICS
GC/GLC030-035VX, GC/GLC040SVX [C809];GLP/
GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-035VX,
GP/GLP/GDP040SVX) [C810];GC/GLC040-070VX, GC/
GLC055SVX (GLC20-35VX) [B910];GLP/
GDP20-35VX (GP/GLP/
GDP040-070VX) [C875];GLC40-55VX, GLC55SVX (GC/
GLC080-120VX, GC/GLC080VXBCS, GC/GLC100VXBCS,
GC/GLC120SVX, GC/GLC120SVXBCS) [F818];GLP/
GDP40VX5, GLP/GDP40-45VX6, GLP/GDP45SVX5, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX) [J813];GLC/
GDC60-70VX (GC/GLC135-155VX) [F879];GLP/
GDP60-70VX (GP/GLP/GDP135-155VX) [E878];GLP/
GDP80-90VX, GLP/GDP80VX9 (GDP170-190VX,
GDP175VX36) [B909]

PART NO. 550096331 8000 YRM 1689


SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks.
Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs
repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this man-
ual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.

WARNING

California Proposition 65 - Operating, servicing and maintaining a powered industrial truck can expose you to
chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other reproductive harm. For more information, go to
[Link].
Table of Contents

TABLE OF CONTENTS
General Information About Diagrams and Schematics........................................................................................... 1
Symbol Definitions................................................................................................................................................1
Diagrams Manual Applications............................................................................................................................. 2
Diagrams and Schematics...................................................................................................................................... 4

©2021 Yale Materials Handling Corp. i


8000 YRM 1689 General Information About Diagrams and Schematics

General Information About Diagrams and Schematics


The chassis wiring used in these vehicles conforms to color, refer to the electrical circuit identification located
the electrical circuit identification standard ES-1359 on schematic circuits. When viewing a color version of
and in addition to surface marked ID circuit numbers, the diagrams and schematics, the white chassis wires
generally utilizes the colors that are indicated in are seen as yellow. Other wires are shown in colors
Table 1. similar to actual colors, i.e. tan shows as yellow. Use
circuit identification for true wire color.
Foot Directional Control , engine harnesses, wiring to
sensors, and other applications vary with respect to Refer to Diagnostic Troubleshooting Manual
wire colors. 9000YRM1112 Section 9030, Group 03 - General
Maintenance and Diagnostic Data, for further
Diagrams and schematics in this manual can be
information.
viewed and printed in color. If not printed or viewed in

Table 1. Wire Colors


Color Use/Function
Red Battery-level power circuits and 5 volt supply circuits
Black Heavy current grounds
Green Signal grounds
White Other circuits
Twisted Pair (Yellow/Green) Yellow Green CANbus CAN-Hi CAN-Lo
Twisted Pair (Dk Blue/Pink and Dk Blue/White) Dk CANbus (Mazda) CAN-Hi CAN-Lo
Blue/Pink Dk Blue/White
Letter on the VSM BUS Use/Function
R Regulated Output Voltage
D Driver
I Input

SYMBOL DEFINITIONS
See Table 2 for description of symbol definitions.

Table 2. Symbol Definitions


Symbol Name Definition
Type S Identifies information for UL Safety rated trucks.
Applicable trucks are rated for GS, LPS, and DS
depending on fuel type.
Go to specified page of schematic, located in lower
right corner in the hexagon symbol.
Arrow Symbol
-----X Go to specified sheet of diagram. Sheet number is
located in lower right corner of figure.

1
General Information About Diagrams and Schematics 8000 YRM 1689

DIAGRAMS MANUAL APPLICATIONS


See Table 3 for the correct diagrams service manual
for your lift truck.

Table 3. 1-9 Ton Diagrams Manual Applications


Electrical Diagrams Manual
Unit Code Production Date Wiring Diagram
Schematic Number
Prior to August 2008 8525590 8516519 8000 YRM 1152
August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
May, 2009 to December 1688540 1688539 8000 YRM 1409
C809, C810
2012
January, 2013 to April 2014 4051618 4051617 8000 SRM 1585
April, 2014 ===> 4100474 4100473 8000 YRM 1689
Prior to August 2008 8525590 8516519 8000 YRM 1152
August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
A910, B875 May, 2009 to December 1688540 1688539 8000 YRM 1409
2012
January, 2013 ===> 4051618 4051617 8000 YRM 1585
Prior to August 2008 8525590 8516519 8000 YRM 1152
August, 2008 to December 1665405 1665404 8000 YRM 1387
2009
E818
January 2010 to January 1688540 1688539 8000 YRM 1409
2012
January 2012 ===> 4051618 4051617 8000 YRM 1585
F813, C879, C878 All 8525590 8516519 8000 YRM 1152
D879 August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
May, 2009 ===> 1688540 1688539 8000 YRM 1409
D878 August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
May, 2009 ===> 1688540 1688539 8000 YRM 1409
E879 All 4051618 4051617 8000 YRM 1585
E878 Prior to April 2014 4051618 4051617 8000 YRM 1585
April 2014 to April 2016 4100474 4100473 8000 YRM 1689
GP/GLP/ May 2016 ===> 4100474 4100473 8000 YRM 1689
GDP135-155VX
E878
GLP/GDP60-70VX May 2016 ===> 4119055 4119054 8000 YRM 1904
E878
G813 Prior to January 2010 1665405 1665404 8000 YRM 1387
January 2010 ===> 1688540 1688539 8000 YRM 1409
H813 All 4051618 4051617 8000 YRM 1585

2
8000 YRM 1689 General Information About Diagrams and Schematics

Table 3. 1-9 Ton Diagrams Manual Applications (Continued)


Electrical Diagrams Manual
Unit Code Production Date Wiring Diagram
Schematic Number
Prior to April 2014 4051618 4051617 8000 YRM 1585
F879 April 2014 to March 2015 4100474 4100473 8000 YRM 1689
April 2015 ===> 4119055 4119054 8000 YRM 1904
Prior to April 2014 4051618 4051617 8000 YRM 1585
J813
April 2014 ===> 4100474 4100473 8000 YRM 1689
Prior to April 2014 4051618 4051617 8000 YRM 1585
F818
April 2014 ===> 4100474 4100473 8000 YRM 1689
A909 May, 2009 ===> 1688540 1688539 8000 YRM 1409
B909 Prior to April 2014 4051618 4051617 8000 YRM 1585
April 2014 ===> 4100474 4100473 8000 YRM 1689
April 2015 to December 4119055 4119054 8000 YRM 1904
2016
B910, C875 April 2014 ===> 4100474 4100473 8000 YRM 1689
C910, D809, D810 January 2015 ===> 4119055 4119054 8000 YRM 1753
D875 January 2015 to December 4119055 4119054 8000 YRM 1753
2020
G818, K813 April 2015 ===> 4119055 4119054 8000 YRM 1904
F878 October 2015 to February 4119055 4119054 8000 YRM 1904
2020
C909 December 2016 to May 2020 4119055 4119054 8000 YRM 1904
G878 February 2020 ===> 4119055 4119054 8000 YRM 1904
D909 March 2020 ===> 4119055 4119054 8000 YRM 1904
D875 December 2020 ===> 4282169 4282168 8000 YRM 2400
F878 December 2020 ===> 4282169 4282168 8000 YRM 2400
G878 December 2020 ===> 4282169 4282168 8000 YRM 2400
D909 December 2020 ===> 4282169 4282168 8000 YRM 2400
H878 February 2021 ===> 4282169 4282168 8000 YRM 2400

3
Diagrams and Schematics 8000 YRM 1689

Diagrams and Schematics

Figure 1. Type S Option Electrical Schematic


4
8000 YRM 1689 Diagrams and Schematics

Figure 2. Mazda (2010) 2.2L Gas Engine Electrical Schematic (Sheet 1 of 2)

5
Diagrams and Schematics 8000 YRM 1689

Figure 2. Mazda (2010) 2.2L Gas Engine Electrical Schematic (Sheet 2 of 2)

6
8000 YRM 1689 Diagrams and Schematics

Figure 3. Mazda (2010) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 1 of 2)

7
Diagrams and Schematics 8000 YRM 1689

Figure 3. Mazda (2010) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 2 of 2)

8
8000 YRM 1689 Diagrams and Schematics

Figure 4. Kubota 2.5L LPG Engine Electrical Schematic (Sheet 1 of 2)

9
Diagrams and Schematics 8000 YRM 1689

Figure 4. Kubota 2.5L LPG Engine Electrical Schematic (Sheet 2 of 2)

10
8000 YRM 1689 Diagrams and Schematics

Figure 5. Yanmar 2.6L, 3.0L, and 3.3L Diesel Engine Electrical Schematic

11
Diagrams and Schematics 8000 YRM 1689

Figure 6. GM 4.3L Gas PSI Engine Electrical Schematic (Sheet 1 of 2)

12
8000 YRM 1689 Diagrams and Schematics

Figure 6. GM 4.3L Gas PSI Engine Electrical Schematic (Sheet 2 of 2)

13
Diagrams and Schematics 8000 YRM 1689

Figure 7. GM 4.3L LPG PSI Engine Electrical Schematic (Sheet 1 of 2)

14
8000 YRM 1689 Diagrams and Schematics

Figure 7. GM 4.3L LPG PSI Engine Electrical Schematic (Sheet 2 of 2)

15
Diagrams and Schematics 8000 YRM 1689

Figure 8. Cummins 3.3L T3 110HP Diesel Engine Electrical Schematic (Sheet 1 of 2)

16
8000 YRM 1689 Diagrams and Schematics

Figure 8. Cummins 3.3L T3 110HP Diesel Engine Electrical Schematic (Sheet 2 of 2)

17
Diagrams and Schematics 8000 YRM 1689

Figure 9. Kubota 3.6L Diesel T3 57kW and 62kW Engine Electrical Schematic

18
8000 YRM 1689 Diagrams and Schematics

Figure 10. GM (2010) 5.7L LPG Engine Electrical Schematic (Sheet 1 of 2)

19
Diagrams and Schematics 8000 YRM 1689

Figure 10. GM (2010) 5.7L LPG Engine Electrical Schematic (Sheet 2 of 2)

20
8000 YRM 1689 Diagrams and Schematics

Figure 11. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Electrical Schematic (Sheet 1 of 2)

21
Diagrams and Schematics 8000 YRM 1689

Figure 11. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Electrical Schematic (Sheet 2 of 2)

22
8000 YRM 1689 Diagrams and Schematics

Figure 12. Kubota 3.8L Diesel T4 55kW Engine Electrical Schematic (Sheet 1 of 2)

23
Diagrams and Schematics 8000 YRM 1689

Figure 12. Kubota 3.8L Diesel T4 55kW Engine Electrical Schematic (Sheet 2 of 2)

24
8000 YRM 1689 Diagrams and Schematics

Figure 13. Right Side Truck Devices Electrical Schematic

25
Diagrams and Schematics 8000 YRM 1689

Figure 14. Left Side Truck Devices Electrical Schematic

26
8000 YRM 1689 Diagrams and Schematics

Figure 15. Cowl Devices Electrical Schematic

27
Diagrams and Schematics 8000 YRM 1689

Figure 16. Standard (Powershift) Transmission Electrical Schematic

28
8000 YRM 1689 Diagrams and Schematics

Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 1 of 2)

29
Diagrams and Schematics 8000 YRM 1689

Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 2 of 2)

30
8000 YRM 1689 Diagrams and Schematics

Figure 18. Spicer Off-Highway Transmission 2 Forward/2 Reverse Electrical Schematic

31
Diagrams and Schematics 8000 YRM 1689

Figure 19. Hydraulics Electrical Schematic

32
8000 YRM 1689 Diagrams and Schematics

Figure 20. Lights and Cab Accessories Electrical Schematic

33
Diagrams and Schematics 8000 YRM 1689

Figure 21. Forward Travel Amber Lights With Three-Stage Mast Americas 8-9Ton Only Electrical
Schematic

34
8000 YRM 1689 Diagrams and Schematics

Figure 22. MLM Internal Connections Electrical Schematic

35
Diagrams and Schematics 8000 YRM 1689

Figure 23. Cab W/ A/C Option Electrical Schematic

36
8000 YRM 1689 Diagrams and Schematics

Figure 24. Vehicle System Manage (VSM) Wiring Diagram

37
Diagrams and Schematics 8000 YRM 1689

Figure 25. Circuit Identification

38
8000 YRM 1689 Diagrams and Schematics

Figure 26. Power Distribution Module (PDM) Wiring Diagram

39
Diagrams and Schematics 8000 YRM 1689

Figure 27. Operator Cab Wiring Diagram

40
8000 YRM 1689 Diagrams and Schematics

Figure 28. Transmission Wiring Diagram, Common to ALL Transmissions

41
Diagrams and Schematics 8000 YRM 1689

Figure 29. Engine Directory Wiring Diagram

42
8000 YRM 1689 Diagrams and Schematics

Figure 30. Rear Signal and Work Lights Wiring Diagram

43
Diagrams and Schematics 8000 YRM 1689

Figure 31. Mazda (2010) 2.2L Gas Engine Wiring Diagram

44
8000 YRM 1689 Diagrams and Schematics

Figure 32. Mazda (2010) 2.0L and 2.2L LPG Engine Wiring Diagram

45
Diagrams and Schematics 8000 YRM 1689

Figure 33. Kubota 2.5L LPG Engine Wiring Diagram

46
8000 YRM 1689 Diagrams and Schematics

Figure 34. Yanmar 2.6L, 3.0L, and 3.3L Diesel Engine Wiring Diagram

47
Diagrams and Schematics 8000 YRM 1689

Figure 35. GM 4.3L Gas PSI Engine Wiring Diagram

48
8000 YRM 1689 Diagrams and Schematics

Figure 36. GM 4.3L LPG PSI Engine Wiring Diagram

49
Diagrams and Schematics 8000 YRM 1689

Figure 37. Cummins 3.3L Diesel Engine Wiring Diagram

50
8000 YRM 1689 Diagrams and Schematics

Figure 38. Kubota 3.6L Diesel T3 57kW and 62kW Engine Wiring Diagram

51
Diagrams and Schematics 8000 YRM 1689

Figure 39. GM 5.7L (2010) LPG Engine Wiring Diagram

52
8000 YRM 1689 Diagrams and Schematics

Figure 40. Kubota 3.8L Diesel T4 55kW Engine Wiring Diagram

53
Diagrams and Schematics 8000 YRM 1689

Figure 41. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Wiring Diagram

54
8000 YRM 1689 Diagrams and Schematics

Figure 42. Standard (Powershift) Transmission Wiring Diagram

55
Diagrams and Schematics 8000 YRM 1689

Figure 43. Spicer Off-Highway Transmission 3 Forward/2 Reverse Wiring Diagram

56
8000 YRM 1689 Diagrams and Schematics

Figure 44. Spicer Off-Highway Transmission 2Forward/2 Reverse Wiring Diagram

57
Diagrams and Schematics 8000 YRM 1689

Figure 45. Forward Travel Amber Lights With Three-Stage Mast 8-9Ton Only Wiring Diagram

58
8000 YRM 1689 Diagrams and Schematics

Figure 46. Cab W/ A/C Option Wiring Diagram

59
Diagrams and Schematics 8000 YRM 1689

Figure 47. Connector Pin Identification

60
8000 YRM 1689 Diagrams and Schematics

GC/GLC035VX, GC/GLC040SVX (C809) and GLP/


GDP16VX, GLP/GDP18VX, GLP/GDP20SVX
(GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/
GDP040SVX) (C810)

Figure 48. Electronic Control Valve Hydraulic


Schematic for Lift Truck Models GC/GLC030VX,

61
Diagrams and Schematics 8000 YRM 1689

Figure 49. Manual Control Valve Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809) and GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810)

62
8000 YRM 1689 Diagrams and Schematics

Figure 50. Electronic Control Valve Equipped with Gear Pump Hydraulic Schematic for Lift Truck Models
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (B910) and GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (C875)

63
Diagrams and Schematics 8000 YRM 1689

Figure 51. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (C875)

64
8000 YRM 1689 Diagrams and Schematics

Figure 52. Manual Control Valve Hydraulic Schematic for Lift Truck Models GLC20-35VX (GC/
GLC040-070VX, GC/GLC055SVX) (B910) and GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (C875)

65
Diagrams and Schematics 8000 YRM 1689

Figure 53. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models and GLC40-55VX; GLC55SVX; (GC/GLC080-20VX; GC/GLC080-100VXBCS; GC/
GLC120SVX; GC/GLC120VXPRS) (F818)GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 1 of 2)

66
8000 YRM 1689 Diagrams and Schematics

Figure 53. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models and GLC40-55VX; GLC55SVX; (GC/GLC080-20VX; GC/GLC080-100VXBCS; GC/
GLC120SVX; GC/GLC120VXPRS) (F818)GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 2 of 2)

67
Diagrams and Schematics 8000 YRM 1689

Figure 54. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX )(J813) (Sheet 1 of 2)

68
8000 YRM 1689 Diagrams and Schematics

Figure 54. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX )(J813) (Sheet 2 of 2)

69
Diagrams and Schematics 8000 YRM 1689

Figure 55. Manual Control Valve Hydraulic Schematic for Lift Truck Models and GLC40-55VX; GLC55SVX;
(GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (F818) GLP/GDP40VX5/
VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080-120VX) (J813)

70
8000 YRM 1689 Diagrams and Schematics

Figure 56. Electronic Control Valve Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX
(GC/GLC/GDC135-155VX) (F879) GLP/GDP60-70VX (GP/GLP/GDP135V-155VX) (E878)

71
Diagrams and Schematics 8000 YRM 1689

Figure 57. Manual Control Valve Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX
(GC/GLC/GDC135-155VX) (F879) GLP/GDP60-70VX (GP/GLP/GDP135-155VX) (E878)

72
8000 YRM 1689 Diagrams and Schematics

Figure 58. Electronic Control Valve Hydraulic and Brake System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 1 of 2)

73
Diagrams and Schematics 8000 YRM 1689

Figure 58. Electronic Control Valve Hydraulic and Brake System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 2 of 2)

74
8000 YRM 1689 Diagrams and Schematics

Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models and GC/
GLC030-35VX, GC/GLC040SVX (C809) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 1 of 3)

75
Diagrams and Schematics 8000 YRM 1689

Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models and GC/
GLC030-35VX, GC/GLC040SVX (C809) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 2 of 3)

76
8000 YRM 1689 Diagrams and Schematics

Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models and GC/
GLC030-35VX, GC/GLC040SVX (C809) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 3 of 3)

77
Diagrams and Schematics 8000 YRM 1689

Figure 60. Cast Iron Transmission Hydraulic Schematic for Lift Truck Models and GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (C875) GLC40-55VX; GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (F818)

78
8000 YRM 1689 Diagrams and Schematics

Figure 61. Aluminum Transmission Hydraulic Schematic for Lift Truck Models , , and GLP/GDP16-18VX,
GLP/GDP20SVX (GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX) (C810) GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (B910) GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (C875)

79
Diagrams and Schematics 8000 YRM 1689

Figure 62. Transmission Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX (GC/GLC/
GDC135-155VX) (F879)GLP/GDP60-70VX (GP/GLP/GDP135-155VX) (E878) (Sheet 1 of 3)

80
8000 YRM 1689 Diagrams and Schematics

Figure 62. Transmission Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX (GC/GLC/
GDC135-155VX) (F879)GLP/GDP60-70VX (GP/GLP/GDP135-155VX) (E878) (Sheet 2 of 3)

81
Diagrams and Schematics 8000 YRM 1689

Figure 62. Transmission Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX (GC/GLC/
GDC135-155VX) (F879)GLP/GDP60-70VX (GP/GLP/GDP135-155VX) (E878) (Sheet 3 of 3)

82
8000 YRM 1689 Diagrams and Schematics

Figure 63. Transmission Hydraulic and Brake Cooling System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 1 of 2)

83
Diagrams and Schematics 8000 YRM 1689

Figure 63. Transmission Hydraulic and Brake Cooling System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 2 of 2)

84
8000 YRM 1689 Diagrams and Schematics

Figure 64. Hydraulic Schematic - Carraro 2-3T Wet Drive Axle for Lift Truck Models GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (C875)

85
Diagrams and Schematics 8000 YRM 1689

Figure 65. Hydraulic Schematic - Dana 4-5T Wet Drive Axle for Lift Truck Models and GLC40-55VX;
GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
(F818) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX ) (J813)

86
8000 YRM 1689 Diagrams and Schematics

Figure 66. Hydraulic Schematic - NMHG 4-5T Wet Drive Axle for Lift Truck Models and GLC40-55VX;
GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
(F818) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX ) (J813)

87
8000 YRM 1689 6/21 (3/20)(11/16)(8/16)(5/16)(9/15)

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