Diagrams and Schematics: Maintenance
Diagrams and Schematics: Maintenance
DIAGRAMS AND
SCHEMATICS
GC/GLC030-035VX, GC/GLC040SVX [C809];GLP/
GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-035VX,
GP/GLP/GDP040SVX) [C810];GC/GLC040-070VX, GC/
GLC055SVX (GLC20-35VX) [B910];GLP/
GDP20-35VX (GP/GLP/
GDP040-070VX) [C875];GLC40-55VX, GLC55SVX (GC/
GLC080-120VX, GC/GLC080VXBCS, GC/GLC100VXBCS,
GC/GLC120SVX, GC/GLC120SVXBCS) [F818];GLP/
GDP40VX5, GLP/GDP40-45VX6, GLP/GDP45SVX5, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX) [J813];GLC/
GDC60-70VX (GC/GLC135-155VX) [F879];GLP/
GDP60-70VX (GP/GLP/GDP135-155VX) [E878];GLP/
GDP80-90VX, GLP/GDP80VX9 (GDP170-190VX,
GDP175VX36) [B909]
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
WARNING
California Proposition 65 - Operating, servicing and maintaining a powered industrial truck can expose you to
chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other reproductive harm. For more information, go to
[Link].
Table of Contents
TABLE OF CONTENTS
General Information About Diagrams and Schematics........................................................................................... 1
Symbol Definitions................................................................................................................................................1
Diagrams Manual Applications............................................................................................................................. 2
Diagrams and Schematics...................................................................................................................................... 4
SYMBOL DEFINITIONS
See Table 2 for description of symbol definitions.
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General Information About Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 General Information About Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
Figure 3. Mazda (2010) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 1 of 2)
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Diagrams and Schematics 8000 YRM 1689
Figure 3. Mazda (2010) 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 2 of 2)
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
Figure 5. Yanmar 2.6L, 3.0L, and 3.3L Diesel Engine Electrical Schematic
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
Figure 9. Kubota 3.6L Diesel T3 57kW and 62kW Engine Electrical Schematic
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
Figure 11. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Electrical Schematic (Sheet 1 of 2)
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Diagrams and Schematics 8000 YRM 1689
Figure 11. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Electrical Schematic (Sheet 2 of 2)
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8000 YRM 1689 Diagrams and Schematics
Figure 12. Kubota 3.8L Diesel T4 55kW Engine Electrical Schematic (Sheet 1 of 2)
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Diagrams and Schematics 8000 YRM 1689
Figure 12. Kubota 3.8L Diesel T4 55kW Engine Electrical Schematic (Sheet 2 of 2)
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 1 of 2)
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Diagrams and Schematics 8000 YRM 1689
Figure 17. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 2 of 2)
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
Figure 21. Forward Travel Amber Lights With Three-Stage Mast Americas 8-9Ton Only Electrical
Schematic
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
Figure 32. Mazda (2010) 2.0L and 2.2L LPG Engine Wiring Diagram
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
Figure 34. Yanmar 2.6L, 3.0L, and 3.3L Diesel Engine Wiring Diagram
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
Figure 38. Kubota 3.6L Diesel T3 57kW and 62kW Engine Wiring Diagram
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
Figure 41. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Wiring Diagram
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
Figure 45. Forward Travel Amber Lights With Three-Stage Mast 8-9Ton Only Wiring Diagram
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
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8000 YRM 1689 Diagrams and Schematics
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Diagrams and Schematics 8000 YRM 1689
Figure 49. Manual Control Valve Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809) and GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810)
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8000 YRM 1689 Diagrams and Schematics
Figure 50. Electronic Control Valve Equipped with Gear Pump Hydraulic Schematic for Lift Truck Models
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (B910) and GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (C875)
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Diagrams and Schematics 8000 YRM 1689
Figure 51. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (C875)
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8000 YRM 1689 Diagrams and Schematics
Figure 52. Manual Control Valve Hydraulic Schematic for Lift Truck Models GLC20-35VX (GC/
GLC040-070VX, GC/GLC055SVX) (B910) and GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (C875)
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Diagrams and Schematics 8000 YRM 1689
Figure 53. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models and GLC40-55VX; GLC55SVX; (GC/GLC080-20VX; GC/GLC080-100VXBCS; GC/
GLC120SVX; GC/GLC120VXPRS) (F818)GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 1 of 2)
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8000 YRM 1689 Diagrams and Schematics
Figure 53. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models and GLC40-55VX; GLC55SVX; (GC/GLC080-20VX; GC/GLC080-100VXBCS; GC/
GLC120SVX; GC/GLC120VXPRS) (F818)GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 2 of 2)
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Diagrams and Schematics 8000 YRM 1689
Figure 54. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX )(J813) (Sheet 1 of 2)
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8000 YRM 1689 Diagrams and Schematics
Figure 54. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX )(J813) (Sheet 2 of 2)
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Diagrams and Schematics 8000 YRM 1689
Figure 55. Manual Control Valve Hydraulic Schematic for Lift Truck Models and GLC40-55VX; GLC55SVX;
(GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (F818) GLP/GDP40VX5/
VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080-120VX) (J813)
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8000 YRM 1689 Diagrams and Schematics
Figure 56. Electronic Control Valve Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX
(GC/GLC/GDC135-155VX) (F879) GLP/GDP60-70VX (GP/GLP/GDP135V-155VX) (E878)
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Diagrams and Schematics 8000 YRM 1689
Figure 57. Manual Control Valve Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX
(GC/GLC/GDC135-155VX) (F879) GLP/GDP60-70VX (GP/GLP/GDP135-155VX) (E878)
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8000 YRM 1689 Diagrams and Schematics
Figure 58. Electronic Control Valve Hydraulic and Brake System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 1 of 2)
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Diagrams and Schematics 8000 YRM 1689
Figure 58. Electronic Control Valve Hydraulic and Brake System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 2 of 2)
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8000 YRM 1689 Diagrams and Schematics
Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models and GC/
GLC030-35VX, GC/GLC040SVX (C809) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 1 of 3)
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Diagrams and Schematics 8000 YRM 1689
Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models and GC/
GLC030-35VX, GC/GLC040SVX (C809) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 2 of 3)
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8000 YRM 1689 Diagrams and Schematics
Figure 59. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models and GC/
GLC030-35VX, GC/GLC040SVX (C809) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080-120VX ) (J813) (Sheet 3 of 3)
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Diagrams and Schematics 8000 YRM 1689
Figure 60. Cast Iron Transmission Hydraulic Schematic for Lift Truck Models and GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (C875) GLC40-55VX; GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (F818)
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8000 YRM 1689 Diagrams and Schematics
Figure 61. Aluminum Transmission Hydraulic Schematic for Lift Truck Models , , and GLP/GDP16-18VX,
GLP/GDP20SVX (GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX) (C810) GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (B910) GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (C875)
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Diagrams and Schematics 8000 YRM 1689
Figure 62. Transmission Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX (GC/GLC/
GDC135-155VX) (F879)GLP/GDP60-70VX (GP/GLP/GDP135-155VX) (E878) (Sheet 1 of 3)
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8000 YRM 1689 Diagrams and Schematics
Figure 62. Transmission Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX (GC/GLC/
GDC135-155VX) (F879)GLP/GDP60-70VX (GP/GLP/GDP135-155VX) (E878) (Sheet 2 of 3)
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Diagrams and Schematics 8000 YRM 1689
Figure 62. Transmission Hydraulic Schematic for Lift Truck Models and GLC/GDC60-70VX (GC/GLC/
GDC135-155VX) (F879)GLP/GDP60-70VX (GP/GLP/GDP135-155VX) (E878) (Sheet 3 of 3)
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8000 YRM 1689 Diagrams and Schematics
Figure 63. Transmission Hydraulic and Brake Cooling System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 1 of 2)
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Diagrams and Schematics 8000 YRM 1689
Figure 63. Transmission Hydraulic and Brake Cooling System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 2 of 2)
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8000 YRM 1689 Diagrams and Schematics
Figure 64. Hydraulic Schematic - Carraro 2-3T Wet Drive Axle for Lift Truck Models GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (C875)
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Diagrams and Schematics 8000 YRM 1689
Figure 65. Hydraulic Schematic - Dana 4-5T Wet Drive Axle for Lift Truck Models and GLC40-55VX;
GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
(F818) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX ) (J813)
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8000 YRM 1689 Diagrams and Schematics
Figure 66. Hydraulic Schematic - NMHG 4-5T Wet Drive Axle for Lift Truck Models and GLC40-55VX;
GLC55SVX; (GC/GLC080-120VX; GC/GLC080-100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
(F818) GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080-120VX ) (J813)
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8000 YRM 1689 6/21 (3/20)(11/16)(8/16)(5/16)(9/15)