RMU-Protection Relay
RMU-Protection Relay
CSDPR-V2
CSENEX
Series
Operation Manual
02
[1] INTRODUCTION
The numeric multi powered Over-current Relay CSDPR-V2 is a universal protection device specially designed for ring main units. It
combines the following functions in one unit:
?Relay get energize either from Current, Aux. Voltage, Front USB or Internal Battery (whichever is available).
?DEFT and Inverse characteristics for O/C & E/F, individually selected for phase and earth fault.
?Potential pulse output for direct triggering the circuit breaker with potential free alarm contacts.
If relays are not to be installed immediately upon receipt they should be stored in a place free from dust and moisture in their
original cartons. Where de-humidifier bags have been included in the packing they should be retained. The action of the de-
humidifier crystals will be impaired if the bag has been exposed to ambient conditions and may be restored by gently heating the
bag for about an hour, prior to replacing it in the carton.
Dust which collects on a carton may, on subsequent unpacking, find its way into the relay; in damp conditions the carton and
packing may become impregnated with moisture and the de-humidifier will lose its efficiency.
0 0
Storage temperature: - 25 C to 70 C
* Model dependent
03
2.2 Unpacking
Care must be taken when unpacking and installing the relays so that none of the parts is damaged or the settings altered. Relays
must only be handled by skilled persons. The installation should be clean, dry and reasonably free from dust and excessive
vibration. The site should be well lit to facilitate inspection. Relays that have been removed from their cases should not be left in
situations where they are exposed to dust or damp. This particularly applies to installations which are being carried out at the same
time as construction work.
2.3 Handling
A person’s normal movements can easily generate electrostatic potentials of several thousand volts. Discharge of these voltages
into semiconductor devices when handling electronic circuits can cause serious damage, which often may not be immediately
apparent but the reliability of the circuit will have been reduced.
The electronic circuits are completely safe from electrostatic discharge when housed in the case. Do not expose them to risk of
damage by withdrawing modules unnecessarily.
Each module incorporates the highest practicable protection for its semiconductor devices. However, if it becomes necessary to
withdraw a module, the following precautions should be taken to preserve the high reliability and long life for which the equipment
has been designed and manufactured.
1. Before removing a module, ensure that you are at the same electrostatic potential as the equipments by touching the case.
2. Handle the module by its front plate, frame or edges of the printed circuit board. Avoid touching the electronic
components, printed circuit track or connectors.
3. Do not pass the module to another person without first ensuring you are both at the same electrostatic potential. Shaking
hands achieves equipotential.
4. Place the module on an antistatic surface, or on a conducting surface which is at the same potential as yourself.
If you are making measurements on the internal electronic circuitry of equipment in service, it is preferable that you are earthed to
the case with a conductive wrist strap. Wrist straps should have a resistance to ground between 500k? – 10M? .
If a wrist strap is not available you should maintain regular contact with the case to prevent a buildup of static. Instrumentation
which may be used for making measurement should be build up of static. Instrumentation which may be used for making
measurement should be earthed to the case whenever possible.
04
2.4 Relay Mounting
CSDPR-V2 relay is mounted on “L” bracket as shown in below drawing:
Mounting arrangement
using clamps
CSDPR-
V2
BAT
ON LOW
C
O
N
T OFF
R
R
O
L
E
CPU
HW
HEALTHY
RESET
05
2.5 Connections
To ensure the isolation of adjacent terminals, and to respect the security and safety instructions, an isolated sleeve must be used.
- Communication port Front USB: Cable Type ‘A’ to Type ‘A’, USB 2.0 Shielded.
CT wiring: The maximum wire cross section which can be used for the connector blocks (for current inputs and signals) is 7.6mm2 by
using non-insulated ring terminals. If a more significant wire cross-section is necessary, two wires can be connected in parallel,
each one terminated by a separate ring terminals, in opposite direction.
Wiring: CSDPR can be wired in three phase system with & without external CBCT as per following Connection diagram. Below
Figure shows the CT connection with External CBCT where CS2 (E4 terminal will get short with E1) & external CBCT will be
connected on E3-E2. Figure 2 shows the connection diagram with residual connection in which external CBCT is not required for
earth fault protection (short E4 & E2). Figure 3 shows the wiring connection, where earth fault protection is required (short E4 with
E3)
E9 L1 P2 S2
E9 L1 P2 S2
E9 L1
P2 S2
E8 E8 E8
P1 S1 P1 S1 P1 S1
L2 L2 L2
E7 E7 E7
P2 S2 P2 S2 P2 S2
E6 E6 E6
P1 S1 P1 S1 P1 S1
E5 L3 E5 L3 E5 L3
P2 S2 P2 S2 P2 S2
E4 CS2 E4 CS2 E4
CS2
E3 E3 E3
E2 Ie E2 Ie E2 Ie
E1 E1 E1
THREE PHASE SYSTEM WITH EXTERNAL CBCT THREE PHASE SYSTEM WITHOUT EARTH THREE PHASE SYSTEM WITH EARTH
06
2.6 Case Dimensions
125.0
CSDPR-
V2
Front View
RMU PR O T E C T I O N R E L A Y
156.0
BAT
ON LOW
C
O
N
T OFF
R
R
O
L
E
CPU
HW
HEALTHY
RESET
158.5
Side View
07
[3] OPERATING INSTRUCTIONS
3.1 Front User Interface
The Front panel of the protective device CSDPR-V2 comprises the following operation and indication elements:
?Keypad with 3 keys: For scrolling & editing of the parameters of the relay.
?Battery Power On & Off key to energize the relay from battery.
3.1.1 Keypads
HMI Keys
The R key provides reset function to the relay. It will reset the LED latched status.
The keys marked as “ ” and “ ” are meant for backward and forward scrolling respectively and also used for incrementing
and decrementing the selected parameter value.
The Light marked key is for back light ON for LCD. It works only in presence of Battery/Auxiliary/USB Supply.
Control Keys
Battery Power
The Battery Power ON Key is to energize the relay with Internal battery. Press of BAT.OFF key will switch off the battery power supply
otherwise relay will automatically switch off the Battery supply after 30 sec if no keys are active. It saves the battery life.
3.1.2 LED’s
There are 11 LEDs on the front panel. Their functions are indicated by the appropriate inscriptions along with them. L1, L2, L3, E,
Trip, CBFP , TCS* LEDs are with Memory back-up & they will maintain the previous status until fault is acknowledged through
manual reset. The working is equivalent to a digital flag as unit contains a battery inside.
This LED is Trip ready LED. Its flashing indicates that relay has sufficient energy to trip the coil/breaker.
3.1.3 USB
The front USB Communication port is designed for “CSE LIVELINK” for which the front end Software is provided. The Software has
features of retrieving the records and changing the settings.
Note: Relay is plug & play on USB port. It automatically get energizes from USB port itself.
08
FRONT INTERFACE
CSDPR-
V2
LCD
RMU PR O T E C T I O N RE LAY
L 1L 2 L3 E PICKUP TRIP BLOCK CBFP
LED Back light Key
for display
BAT
(available with
Battery Power On ON LOW
Aux. / Battery)
Key C
O
N Scroll / Edit Key
Battery Power Off T OFF
R
Key
R
O
L
E Enter key
CPU
Hardware Reset Key HW
RESET
HEALTHY
09
LED’s DESCRIPTION
FOR CSDPR-V2-100-S/A/D-L/H model
it is status of annunciation
Trip Status of Relay
10
FRONT INTERFACE
CSDPR-
V2
LCD
RMU PR O T E C T I O N RE LAY
L 1L 2 L3 E PICKUP TRIP TCS CBFP
LED Back light Key
for display
BAT
(available with
Battery Power On ON LOW
Aux. / Battery)
Key C
O
N Scroll / Edit Key
Battery Power Off T OFF
R
Key
R
O
L
E Enter key
CPU
Hardware Reset Key HW
RESET
HEALTHY
11
LED’s DESCRIPTION
it is status of annunciation
Trip Status of Relay
12
3.2 Rear Panel of Relay
Below figure shows & describes the detail of rear panel of relay with detail of terminal description &
wiring.
Aux Supply
L1 Aux-P Aux-N CSDPR-V2
L2 A3 A2 A1 1
L3
Earth
A17
[
Remote DI-1
Block A18
[
DI-(Comm)
Remote
E10 Trip A16
P1 S1 DI-2
S2
E9 L1 A8
P2
RELAY -4 A9
E8 A10
LATCH
P1 S1
RELAY -3 A11
L2
E7
P2 S2
A12
*
RELAY -2
E6 A13
P1 S1
L3 A14
P2 S2
E5 *
RELAY -1 A15
CS2 E4
A6
TC+
E3 A7 TRIP COIL
TC-
E2 Ie
A4 P1
RS 485
*
E1 A5 N1
* Model Dependent
THREE PHASE SYSTEM WITH EARTH
Note:
A1 Terminal is Auxiliary Supply earth terminal which is recommended to use, when auxiliary supply is used.
13
3.2 Rear Panel of Relay
Below figure shows & describes the detail of rear panel of relay with detail of terminal description &
wiring.
Aux Supply
L1 Aux-P Aux-N CSDPR-V2
L2 A3 A2 A1 1
L3
Earth
A17
[
DI-1
CB OPEN A18
CB CLOSE[
DI-(Comm)
E10 A16
P1 S1 DI-2
S2
E9 L1 A8
P2
RELAY -4 A9
E8 A10
LATCH
P1 S1
RELAY -3 A11
L2
E7
P2 S2
A12
*
RELAY -2
E6 A13
P1 S1
L3 A14
P2 S2
E5 *
RELAY -1 A15
CS2 E4
A6
TC+
E3 A7 TRIP COIL
TC-
E2 Ie
A4 P1
RS 485
*
E1 A5 N1
* Model Dependent
THREE PHASE SYSTEM WITH EARTH
Note:
A1 Terminal is Auxiliary Supply earth terminal which is recommended to use, when auxiliary supply is used.
14
3.2.1 Terminal Description of CSDPR-V2-100-S/A/D-L/H model
A10 - A11 Relay 3 for all faults with (NC COM) latch contact
15
3.2.1 Terminal Description of CSDPR-V2-100-A/D-L/H-T model
Terminal Name Terminal Description
A10 - A11 Relay 3 for all faults with (NC COM) latch contact
Replacement of Battery
“Remove the front screw & draw out the unit from enclosure”
16
3.4 Trip Circuit Supervision *(Model dependent)
This feature detects any anomalies in the trip circuit with continuously supervising both pre closing & post closing
condition in the circuit breaker with the help of two Digital Inputs as feedback. It detects trip circuit supply failure
of circuit breaker, tripping mechanism failure like circuit breaker contact degeneration in wires, contacts and coils.
Trip Circuit
(+) A1
DI-1
A18
A17
DI-2 t 0
TCS fail
A18 (Assigned relay)
A16
52a 52b
CB Coil
(-) A2
17
3.5 Input & Output
3.5.1 Analog Input
The analog input signal of the currents as per the terminal description section 3.2.1, are fed to the protective device via separate
input transformers. The continuously measured current values are galvanically isolated, analog & digitally filtered and finally fed to
the analog/digital converter to get the True RMS value.
2) Remote Trip.
When this DI is active from HMI & voltage is applied, it will block the selected protections such as OC/SC/Earth/Earth high-set/
U0>. The selection of protections for blocking is done from MMI. Blocking will remain active till the potential is available on DI
terminal.
This DI is for remote tripping operation. On applying the potential on this DI, it will generate a potential output for trip coil & latch
relay operation. This DI can operate even in absence of Auxiliary / Current supply.
4 Potential free contacts & 1 Potential O/P ([email protected] jouls/50 mSec ON Pulse). Duty cycle will depend upon the strength of
available current.
2 Potential free latch contact and 1 Potential O/P ([email protected]/50msec ON Pulse). Duty cycle will depend upon the strength of
available current.
Note: Minimum single phase 20% of the rated current is must required by relay to get the trip energy. In case of three phase current,
relay will get the trip energy at 12% of the rated current. Relay is not self powered from earth CT.
* Model dependent
18
Assignment of the Output Relays
CSDPR-V2 has four output relays. Two latch relay is available in all models. Two extra programmable output relays(RLY1 & RLY-2)
available only with & in Auxiliary supply model. Relay reset operation can be configurable in automatic reset or manual reset mode
from MMI. In automatic reset mode relay will be reset after the current goes below the pick-up.
NOTE: *Auto/Manual option is not applicable for Latch Relay. Latch Relay is Manually RESET Supervision.
DO assignment for phase 2nd stage over-current SC_RELAY RLY1, RLY2, Disabled
st
DO assignment for earth 1 stage over-current E_RELAY RLY1, RLY2, Disabled
nd
DO assignment for earth 2 stage over-current EH_RELAY RLY1, RLY2, Disabled
Latch Relay Contacts: 2 Nos. Latch type of relay common for all
(RLY 3, RLY 4) :
protection trip
(Available in all models) :
Rated supply for digital input Normal voltage UN 85V-265V AC/110V to 300VDC or 24VDC
(model dependent)
Power consumption of Aux supply Quiescent approx. 3W Operating approx. 6W
Dropout pickup ratio > 95 %
* Model dependent
19
3.6 How to do Setting
Two group of Protection Setting are available in CSDPR-V2 relay. User can select One Group as Active Group. For setting below are
simple steps for configuration:
Ie : XXXX.X Amp
<Menu 1>
BACK
* Note: Factory setting menu is not for user. It is for factory setting purpose.
20
From Menu-1:
# GROUP SEL #
On Selecting <GROUP SEL> Menu, out
of two groups of setting, one group
ACT.GROUP: GROUP 1
[Group1 / group2] at a time can be
activated as ACTIVE GROUP & some will
be visible in parameters. ←BACK
“# EDIT/VIEW PARAMETER #"
From Menu-1:
"CT_Ratio" : 0001 : CT Ratio for primary current display
On selecting <PROTECTION> List of all
the Editable parameter of protection will
"CHAR-P" : DEFT : Phase over-current trip characteristic
appear by using the Scroll keys
select the desired Parameter & Press "CHAR-E" : DEFT : Earth over-current trip characteristic
Enter key to Edit the selected parameter.
"I>" : 0.30xIn : Over-current Pickup
←BACK
From Menu-1:
# FAULT RECORD #
On selecting <<FAULT RECORD>>
Menu, it will show the Fault number
<FAULT NUMBER>
(latest one as 1) & then it will show the
FAULT Current, Fault Type with date &
<ERASE FAULT>
Time & also the trip timing as per setting.
To erase all the fault record choose
“ERASE FAULT” selection.
←BACK
21
# RELAY ASSIGN #
*From Menu-1:
"OC_RELAY" : DISABLE
On Selecting <RELAY ASSIGN> user can
assign the Relay 1 & 2 on OC/SC E/EH "SC_RELAY" : RLY-1
/CBFP /U0>. By default it will be in
Disable Mode. These two relays will work "E_RELAY" : RLY-2
only in presence of Auxiliary supply.
"EH_RELAY" : DISABLE
Use the Scroll keys , to
"CBFP_RY" : DISABLE
select the desired Parameter & Press
Enter key to edit the selected parameter. “U0-RY" : DISABLE
“TCS-RY" : RLY-1
←BACK
* From Menu-1:
# DI BLOCKING #
On Selecting <DI BLOCKING> user can
program blocking of any of Protection, "I>" : BLOCK
based on applying Voltage to Blocking
"I>>" : UNBLOCK
DI. Protection will get block only when DI
Blocking will be assigned & Voltage will "Ie>" : BLOCK
be applied to BLOCKING-DI. By using
the Scroll keys select the desired "Ie>>" : BLOCK
Parameter & Press Enter key to Edit the
selected parameter
“U0>" : UNBLOCK
←BACK
From Menu-1:
* Model dependent
22
From Menu-1:
From Menu-1:
<RELAY TEST>
On Selecting <TRIP TEST> user can Test
the Relay or Test the breaker. <BREAKER TEST>
From Menu-1:
# COMM SETTING #
←BACK
# EDIT RTC #
HOUR : 10
From Menu-1:
MIN : 02
On selecting <EDIT RTC> user can edit
the time clock setting of the relay by SEC : 03
using the Scroll keys.
DATE : 14
Select the desired Parameter & Press
Enter key to Edit the selected parameter. MONTH : 04
YEAR : 2011
←BACK
23
[4] TECHNICAL DATA, CHARACTERISTICS & FEATURES
4.1 Technical Data
Measuring Input
Frequency 50 Hz
Type Test
S.No. Description of Test Standard
1. Insulation test IEC 60255-5
2. Di-electric test IEC 60255-5
3. 5kV impulse voltage test IEC 60255-5
4. High freq. interference
test severity class 3 IEC 60255-22-1
5. Radio interference suppression test EN55011 Cl.5.1.2
6. Radio interference suppression test EN55011 Cl.5.22.2
7. Radiated radio freq. electromagnetic
field immunity test IEC 60255-22-3
8. Conductive RF immunity test ENV50141
9. Surge immunity EN61000-4-5
10. ESD test severity class 3 EN61000-4-2
11. Fast transient disturbance test IEC 60255-22-4
12. Powert frequency magnetic field immunity test IEC 61000-4-8
24
Setting Ranges & Steps
DEFT trip time for 1st stage over current t> 0.1–150 s 0.01 s
Inverse TMS for 1st stage phase over current ti> 0.01–1.500 0.005
DEFT Trip time for 1st stage earth fault te> 0.05-150 s 0.01 s
Inverse TMS for 1st stage earth fault over current tie> 0.01–1.50 0.005
2nd stage earth fault pickup (Earth HighSet) Ie>> 0.5–15 x IN 0.05 x IN
13.5
Very Inverse = ti [s]
(I / I ) – 1
S
80
!!! !!!
Extremely Inverse = ti [s]
(I / I ) - 1
S
2
25
Setting Ranges & Steps
26
Accuracy
Tripping times with pre-fault : DMT: +5% of the setting value+ 30mSec
Pickup accuracy : + 5%
Trip time without pre-fault : Standard time+ Additional delay <200 mSec
Over-current Characteristic: Two stage over-current protection (I>, I>>, Ie>, Ie>>) are available for phase & earth
protection under various characteristics: DEFT / VINV /EINV / NINV3.0 / NINV1.3
This is provided by the relay tripping in phase unbalance greater than setting % difference in terms of maximum phase
current
The C.B. failure protection is based on supervision of phase current during tripping events. This protective function
becomes active only after tripping. The criteria is whether all phase currents are dropped to <5% x IN within set time of
tCBFP. If not, then CB failure is detected and the assigned relay is activated.
Trip Counter:
CSDPR-V2 includes on inbuilt CB trip counter which gets incremented after every trip of breaker. It goes maximum upto
16000 counts and after that it gets reset to zero again. It can reset through HMI.
This feature detects any anomalies in the trip circuit with continuously supervising both pre closing & post closing
condition in the circuit breaker with the help of two Digital Inputs as feedback. It detects trip circuit supply failure
of circuit breaker, tripping mechanism failure like circuit breaker contact degeneration in wires, contacts and coils.
The CSDPR-V2 provides an MODBUS RS-485 communication on rear port as per model selection. A4 (P1) & A5 (N1)
terminal is required to be connected on RS-485 twisted bus. This port is available for “MODBUS™” protocol. CSDPR-V2
relay has feature to transmit the data such as settings, measurements and faults to the SCADA system. For this
communication external auxiliary supply is required. A communication failure dose not affects protection function
27
Rear Port (RS-485)
Note: Relay is plug & play on USB port. It automatically get energizes from USB port itself.
Front Port : CSE protocol with “CSE LIVELINK” Software on USB Cable
Type A/A (USB2.0 shielded Cable)
100
L : 24V DC (7V-35VDC)
H : 85V-260V AC/ 110V-300V DC
– : No Auxiliary
T : with TCS
— : No TCS
28
CSDPR-V2
Branch office
Branch Phone Fax E-mail
Ahmedabad: +91 79 30074534/35/36 +91 79 30074519 [email protected]
Bangalore: +91 80 3057 0372/73, 3057 0347 +91 2558 4839 [email protected]
Bhubaneswar: +91 674 2507265 +91 674 2507265 [email protected]
Chennai: +91 44 3918 0531-35 +91 44 39180514 [email protected]
Cochin: +91 0484 3071717 +91 0484 3071716 [email protected]
Delhi: +91 11 30838822-25 +91 11 30838826 [email protected]
Hyderabad: +91 40 3918 2496/97 +91 40 3910 3631 [email protected]
Kolkata: +91 33 22275850/51 +91 33 2227 5849 [email protected]
Mumbai: +91 22 30487146/47/48 +91 22 2412 6631 [email protected]
Pune: +91 20 30283244/45 +91 20 30283244 [email protected]
Rev.No.: 00, Rev. Date: 05.08.10, Issue Date: 05.08.10