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Adasu Thirupathaiah* et al.
(IJITR) INTERNATIONAL JOURNAL OF INNOVATIVE TECHNOLOGY AND RESEARCH
Volume No.6, Issue No.6, October - November 2018, 8886-8890
Modelling And Computational Fluid
Dynamics Analysis Of Economizer In
Tangential Fired Tube Boiler
ADASU THIRUPATHAIAH B.RAMESH
M.Tech Student, Dept of Mech, Nishitha College Assistant Professor, Dept of Mech, Nishitha
of Engineering & Technology, Hyderabad, T.S, College of Engineering & Technology, Hyderabad,
India T.S, India
Abstract: In boilers, the tools of the economy are heat exchangers, where heat transfer factors generally
reach the point that does not generally exceed the boiling point of that liquid. Economists call this because
they can use thermal content in hot liquid flows, but not warm enough to use in the boiler, thereby
restoring the most useful thermal content and increasing boiler efficiency. A frugal can be used to
increase the temperature of the water supply and reduce the amount of heat needed in the boiler. In this
article, a tradition of the economy is achieved, making it possible to study flow models developed in the
fluid and circulate them throughout the economy. The details of the failure in the past indicate that
corrosion has a greater effect on the U-shaped parts of the econometric mass due to an increase in gas
flue velocity near these curves. But the speed of the combustion gases was surprisingly close to the lower
curves with respect to the upper curves. In this thesis, thermal heat transfer in the economizer is
determined by modifying the mass flows by CFD and thermal analysis. The materials used for the pipes
are stainless steel and aluminum alloy 5083 and 6066. The variable mass flow meters will be 100,90 and
70 kg / s. CFD analysis is performed to determine temperature distribution and heat transfer rate by
changing the mass flow rate. Heat transfer analysis is performed in the econometrics to evaluate the best
materials. 3D modeling is performed in CREO and ANSYS analyzes.
Keywords: Economizer, Boiler, Creo, CFD analysis, ANSYS.
I. INTRODUCTION 1.3.1Various boiler accessories are:
1.1 STEAM BOILER: The steam or boiler Air pre-heater
generator is defined as a closed vessel in which Super heater
water is converted to steam by burning fuel in the Feed pump
presence of air at the required temperature, Injectors
pressure and flow rate. According to the American Economizer
Society of Mechanical Engineers (ASME), a steam
1.3 ECONOMIZER: Economizer is a mechanical
generator or boiler is defined as "a set of devices
devices intended to reduce energy consumption or
for producing, finishing or recovering heat with a
to perform useful function such as preheating a
heat transfer device so that it is available for
fluid.
liquids that are heated and evaporated by the boiler
or that a steam generator is an example of a heat In simple terms, an economizer is a heat
exchanger. exchanger
1.2 Classification of Boilers: A heat exchanger is a device that enables the
transfer of heat from one fluid (liquid or gas)
According to location of boiler shell axis:
to another without direct contact between the
Horizontal fluids. For heat transfer, the fluids must be at
vertical different temperatures and they must come into
Inclined boilers. thermal contact.
When the axis of the boiler body is horizontal, the Distribution of the velocity and pressure of the
boiler is called a horizontal boiler. If the axis is working fluid within the frugal. The frugal is made
vertical, the vertical boiler is called boiler and if the of. In boilers, fitters are heat exchangers that heat
axis of the boiler is inclined, it is called inclination. liquids, usually water, to a boiling point without
normally exceeding the boiling point.
1.3 Boiler accessories
II. LITERATURE REVIEW
Boiler accessories are those components which are
installed either inside or outside the boiler to 2.1 CFD Investigation of Combustion in 660MW
increase the efficiency of the plant and to help in Tangential Fired Boiler Studies Explain the
the proper working of the plant. effects of operating conditions in an accidental
end oven using the FLUENT symbol presented
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Adasu Thirupathaiah* et al.
(IJITR) INTERNATIONAL JOURNAL OF INNOVATIVE TECHNOLOGY AND RESEARCH
Volume No.6, Issue No.6, October - November 2018, 8886-8890
in this document. The three-dimensional CFD ANALYSIS FOR ECONOMIZER:
combustion model is used to determine
AT MASS FLOW RATE-100Kg/sec
temperature, velocity, and other thermal
properties such as the O2mass portion and the IMPORTED MODEL FROM CREO:
CO2 portion for an average extinguisher of 660
MW. The particle pathways are studied to
determine the causes of operational problems
such as burner pollution and the temperatures
reached in different parts of the boiler during the
combustion process. In this project, the United
Ocean Air Center is considered primary air
containing coal in the furnace temperature
configuration. For these studies, we performed a
numerical study of the flow of the reaction gas Fig: Imported model from CREO 2.0
mixture with the combustion of coal powder in a
terminal furnace. Calculations from the study
sample showed good agreement with
measurement data from the experimental
facilities. The experience gained from these CFD
model studies can improve the operation of the
boiler by changing the flow parameters in the
boiler, which has been a basis for the operator's Fig: 5.2– Meshed Model
expert system.
3.2 SPECIFYING BOUNDARIES FOR INLET
III. RELEATED STUDY AND OUTLET
3.1 INTRODUCTION TO CREO: PTC CREO, 5.2.1 Inlet
Advance Pro / ENGINEER, is a software package
that includes a program to assemble 3D models to
create animations, animations, animations and
graphics. Coincides with the battle of 3D frontal
CAD modeling, so it possesses a device based on
the approved control. By using the parameters,
scope and capabilities that enable you to
understand your brand positioning, it can enhance Fig – Fluid inlet
the evolution of development in addition to the
brand itself. The presentation will be scheduled in Outlet
2010 against Wildfire Pro / ENGINEER in CREO.
He exchanges with a demon by using the use of his
doctrine made by the Parametric Society (PTC),
initially about non-associated followers of
geographical cultures, one in the creation of any
welding modeling plan for the professional project.
2D MODEL
Fig – Fluid outlet
Wall
3D MODEL
File export
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Adasu Thirupathaiah* et al.
(IJITR) INTERNATIONAL JOURNAL OF INNOVATIVE TECHNOLOGY AND RESEARCH
Volume No.6, Issue No.6, October - November 2018, 8886-8890
3.3 AT MASS FLOW RATE-90Kg/sec
Pressure
Fig -Wall
PRESSURE:
Fig 5.16 Contours of Velocity Magnitude
Figure 5.10 contours of static pressure
VELOCITY:
Fig 5.17 Contours of Static Temperature
Figure 5.11 Contours of Velocity Magnitude
TEMPERATURE:
Figure5.12 Contours of Static Temperature
HEAT TRANSFER COEFFICENT:
Figure 5.13 Contours of Wall function Heat
Transfer Coefficient
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Adasu Thirupathaiah* et al.
(IJITR) INTERNATIONAL JOURNAL OF INNOVATIVE TECHNOLOGY AND RESEARCH
Volume No.6, Issue No.6, October - November 2018, 8886-8890
3.6 AT MASS FLOW RATE-90Kg/sec
Temperature
3.5 THERMAL ANALYSIS
MATERIAL – STAINLESS STEEL
Heat flux
AT MASS FLOW RATE-100Kg/sec
Imported model
Meshed model 3.7 Comparison of different fluids
3.6 Boundary conditions
Convection
3.8 Comparison of different materials results
Temperature
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Adasu Thirupathaiah* et al.
(IJITR) INTERNATIONAL JOURNAL OF INNOVATIVE TECHNOLOGY AND RESEARCH
Volume No.6, Issue No.6, October - November 2018, 8886-8890
Thermal Analysis Graph
IV. CONCLUSION
In this thesis, a simulation of the zone of economy,
which makes it possible to study the models of
flow developed in the liquid, while they flow along
the economizer. The details of the previous failures
reveal that the corrosion increases in the deviation
zones with respect to the economic unit, due to the
increase in the velocity of the flue gases in the
vicinity of these curves. The materials used for the
pipes are stainless steel and 5083 and 6066
aluminum alloys. Mass flow rates are 100.90 and
70. CFD analysis is performed to determine heat
distribution and heat transfer rates by modifying
the mass flow rates. A heat transfer analysis is done
on the economy in order to evaluate the best
materials. By observing the results of the CFD
analysis, the heat transfer coefficient is higher
when 90 kg / s is used and the heat transfer rate is
higher when R22 is used than other liquids. By
monitoring the results of the thermal analysis, the
heat flow is greater when using 100 kg / s. When
the material 5083. (i.e.) is used, the heat transfer
rate is higher when using 100 kg / s liquids and
copper.
V. REFERENCES
[1] Krunal P. Mudafale& Hemant S. Farkade
CFD analysis of economizer in a tengential
fired boiler, International Journal of
Mechanical and Industrial Engineering
(IJMIE) ISSN No. 2231 –6477, Vol-2, Iss-4,
2012.
[2] A.D.Patil, P.R.Baviskar, M.J.Sable,
S.B.Barve to optimize economizer design
for better performance, New aspects of fluid
mechanics, heat transfer and environment
isbn: 978-960- 474-215-8.
[3] A.D.Patil, P.R.Baviskar, M.J.Sable,
S.B.Barve Optimization of Economiser
Design for the Enhancement of Heat
Transfer Coefficient, International Journal
of Applied Research In Mechanical
Engineering (IJARME), ISSN: 2231 –5950
Volume-1, Issue-2, 2011.
[4] TSUNG-FENG WU Failure Analysis for the
Economizer Tube of the Waste Heat Boiler.
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