Unit-9 Daily Overhauling activities during Annual shutdown
Sr. No. Date Auxiliary Work description
DMCW RC CV CV feedback problem attended by C&I
all steam pipe flanges gaskets replaced.
De-aerator
1 18.09.2017 Man hole opened for internal inspection.
HP Vaccum PHE cleaning done. Gear box greasing done. Coupling oiling done.
pump
PHE cleaning done. Gear box greasing done. Coupling oiling done.
LP vaccum pump
PHE (TG)-3 DMCW line Expansion joint flange leakage work
PHE attended.
2 19.09.2017
CRH extraction to HPH 7A/7B drip leg line leakage attended.
CRH line
Dosing line O2 dosing line to TDBFP-A suction line leakage attended.
LPBP LPBP-1 spray Cv oil leakage work attended.
PHE PHE(TG)-1 DMCW line flange leakage attended.
CEP CEP-1 & 2 suction strainer cleaning done.
3 20.09.2017
TDBFP pit dewatering pump removed for inspection work
CEP-3 suction strainer cleaning done
MDBFP suction strainer cleaning done
4 21.09.2017
BFP All BFP dosing MOV replacement work is in progress.
LPH-3 &4 Condensate side safety valve replacement done.
BFP All BFP dosing MOV (9 nos.) replacement done.
5 22.09.2017
HPH All HPH normal drain CV gland replacement done.
DMCW (TG)-3 and SG-2 suction strainer cleaning work is in
6 23.09.2017 DMCW pump progress
DMCW(TG)-2 pump alignment work completed.
DMCW pump DMCW (TG)-3 and SG-2 suction strainer cleaning done.
7 24.09.2017
TDBFP Pit dewatering pump A& B inspection work is in progress.
PHE ACW PHE-2 plate cleaning work is in progress.
8 25.09.2017
DMCW pump DMCW (TG)-3 pump alignment done.
CRH NRV CRH NRV(left) inspection work started.
PHE ACW PHE -2 cleaning work is in progress.
TDBFP-A & B steam inlet MOV (from IP extraction) gland
TDBFP
replacement work in progress.
Steam inlet MOV dismentling work fpr internal inspection is in
9 26.09.2017 HPH 6B
progress.
TDBFP pit Dewatering pump assembled and placement work is in progress.
Water box draining completed. Clearance given to TM for water
Condenser
box work.
CRH NRV RHS CRH NRV (RHS) cover retainer removed, WIP
TDBFP #A IP
Valve spindle having scouring marks; dismantling WIP
Extraction MOV
Deaerator Manhole opening done; arrangement for scaffolding is in progress
DMCW(TG) PHE
Cleaning work completed; Box up work in progress
#1
CRH NRV (LHS) cover retainer removed; one of the gasket retainer
CRH NRV LHS found stuck causing bonnet not going down; Arrangement for
lowering bonnet is in progress;
CPP Pit Drain CPP Drain pump B pump shaft run out checked and found bend,
pumps WIP; Pump A assembled
10 27.09.2017
TDBFP Drain Pit TDBFP drain pit pump B work completed; Pump B box up WIP
HPH 6B STEAM Valve spindle having scouring marks; Internal inspection and
EXT MOV servicing is in progress
Turbine to main pump decoupling done; barring gear motor and
assembly removed; gearbox to turbine decoupling done; Front and
TDBFP B rear top bearing pedestal cover removed; MSV Valve body seat
came along with strainer; Oil draining from tank is in progress;
Work is being carried out by M/s EM Services
SAC-3 Service air compressor -3 LP Element replacement work
ACW ACW Pump No.1 strainer top cover bolt loosening work in progress
NDCT Dewatering is in progress
CRH NRV Top cover removed. Valve heating is in progress.
a) Barring gear motor removed.
TDBFP-B B) Bearing alignment and coupling in progress.
11 28.09.2017 C) MSV valve removed lapping work is in progress.
Condenser Tube cleaning work is in progress.
WDC-A Inspection work is in progress.
TDBFP pit Dewatering pump work completed. Trial not taken.
CRH NRV RHS NRV cover removed. Internal inspection in progress.
TDBFP-A Steam ext MOV inspection & servicing is in progress
PHE DMCW (TG) PHE cleaning completed. Box up done.
DMCW (SG)-1 Pump inspection work is in progress.
HPH-6B Inlet steam MOV inspection work is in proigress.
12 29.09.2017
Journal bearing inspection, CV & MSV servicing, Barring gear
TDBFP-B
servicing, coupling alignment work is in progress.
Condenser Tube cleaning work is in progress.
NDCT Dewatering is in progress
Generator H2 gas purging and Co2 fiiling done .
Generator is filled with dry air .
13 30.09.2017 Seal oil system H2 side and air side seal oil pump stopped.
lube oil system TOP and JOP stopped and isolated.
a) Barring motor removed.
b) Barring gear bearing (between generator and LP-2) pedestal top
cover removed. Shaft run out test is in progress.
turbogenerator
RHS NRV top cover removed. Internal inspection is in progress.
LHS NRV cover removing is in progress.
CRH NRV
Thrust, Front and rear journal bearing box up done; HPV & LPV box
up done; Alignment between Turbine & main pump and Gearbox &
Turbine correction done;
02.10.2017 TDBFP-B
14 Condenser inlet line 1, 2 & Outlet 1 tube cleaning done; Outlet line
Condenser 2 tube cleaning in progress;
TDBFP-A MSV & HPV dismantling WIP;
Actuator removed; Split rings removed; Pressure ring removed;
Bonnet removed; Marking observed at Valve seat and body seat;
WDC CV A & B Internal inspection WIP
TDBFP- A &B Valve spindle having scouring marks; Bush found damage; Internal
steam inlet inspection and servicing is in progress
valve
NDCT Dewatering work is in progress by 5 nos dewatering pump
Details of permit issued and work completed during overhaul
Completion
Sr. no. Permit no. Aux. / Work Work carried out
date
23303 SCCW pump-2 inspection work
1 Pump replaced. 08.09.2017
07.09.2017 for high vibrations
22343 HPH-B series bypass dump line Valve replaced.
2 07.09.2017 MIV leakage 08.09.2017
23238 MOP vapour extractor fan-2 Checking and cleaning
3 09.09.2017 checking done 09.09.2017
23656 LP/HP vacuum pump overhaul
4 10.09.2017 work Completed
23788 DA vacum valve leakage
5 16.09.2017 attending work Completed
23790 TDBFP-A overhaul work
6 16.09.2017
23655 TDBFP-B overhaul work
7 16.09.2017
23657 MDBFP overhaul work
8 16.09.2017
23658 WDC A&B internal inspection
9 16.09.2017
23682 HPH 6B steam inlet MOV internal
10 18.09.2017 inspection
23807 DMCW (TG)-2 high vibration
11 18.09.2017 checking completed
23678
12 CEP-A,B,C overhaul
18.09.2017
22245 TDBFP pit dewatering pump -A
13 19.09.2017 checking completed
23692 TDBFP pit dewatering pump -B
14 22.09.2017 checking completed
23910 All BFP suction dosing MOV
15 22.09.2017 replcament completed
23850 ACW outlet strainer cleaning
16 22.09.2017
23874 DMCW pump (TG)-3 & DMCW
17 2309.2017 pump (SG)-2 for PM completed
23907
Condenser tube cleaning
23.09.2017
18
24406 CRH LHS & RHS NRV internal
19 25.09.2017 inspection
24016 TDBFP-A IP extraction MOV
20 26.09.2017 checking req.
23987 CEP-A mech seal work
21 27.09.2017
23985
22 27.09.2017 CEP-B
23986
23 27.09.2017 CEP-C
23789
24 27.09.2017 NDCT
24048 Deaerator and LPH-3 safety valve
25 27.09.2017 repair work Completed
24050
26 27.09.2017 Service air connections
PHE 2 isolated from
27 24107 28.9.17 DMCW TG PHE 2 cleaning work ACW DM side Completed
24063 PHE-1 isolated from
28.09.2017 DMCW (SG) PHE-1 cleaning ACW and DM side
I/L & O/L v/v closed
24106 GSC inlet flange leakage both GSC vap extr. Fan
28 28.9.2017 attending work OFF taged
isolated and discharge
valve closed
TDBFP pit drain pump 1&2 have
29 22245 28.9.17 poor distance
24118 DMCW (SG)-1 suction strainer Elect isolation, SV &
30 29.09.2017 cleaning DV closed
1. Bearing motor
24124 2. ACJOP 3. DCJOPTOP
31 turbine bearing inspections 5. EOP 6. SOP Ac & DC
02.10.2017
(Air & H2), 7. Gen seal
float pump 8. Gen
vapour ext fan 9.
stator water pump
A&B 10 AOP
EH polishing pump,
Turbine MSV, GV, RV, ICV MS, CRH, HRH line
24125 inspection drained.
32 02.10.2017
Isolation Done
Normalised
Normalised
PHE cooler water inlet & O/L valves
closed
DA drained
SV closed, pump drain open, suction
strainer drain & vent open.
SV closed, pump drain open, suction
strainer drain & vent open.
SV closed, pump drain open, suction
strainer drain & vent open.
Heater bypassed.
Inlet & outlet valve closed
SV closed, strainer drain & vent opened,
canister vent opened. Seal cooling water
all MIV closed
Nil
Nil
Nil
MOV closed & isolated.
Inlet & outlet valve closed
Condenser water box drain and vent
opened, All Supply & return line MOV
closed,
Details of permit issued and work completed during overhaul
Completion
Sr. no. Permit no. Aux. / Work Work carried out
date
17366 valve limit switch set
1 Turbine casing drain valve 08.09.2017
07.09.2017 and trial taken
17376 Nut bolt tighting work
2 08.09.2017 GT-9 tie bay 414 carried out 08.09.2017
23514 Work completed.
3 13.09.2014 CW pump-2 for PM 08.09.2017
8101
4 19.09.2017 Debris filter 1 &2
23741
5 14.09.2017 220 V DC source
8104 TDBFP-A
6 15.09.2017
23670 Generator shaft brush earth
7 18.09.2017 measurement
23823 ACW-1 motor for PM
8 18.09.2017
8106
9 18.09.2017 work permit of line CT
23585 TDBFP-A barring motor circuit
10 19.09.2017 checking
8107
Work completed.
22.09.2017 TDBFP pit dewatering PB
11 connection removed for TM work 22.09.17
8108
12 CW-A PM Work completed. 22.09.17
22.09.2017
23878
23.09.2017 CEP 1,2,3 motors for PM one by
13 one greasing & connection tightly
23950 23.9.17
14 HPH 6 i/l stm v/v checking
8113 25.9.17 acw pump 1&2 suction strainer
15 work
23951 25.9.17 GT-MB power supply off as per
16 requirement of EM
24011 25.9.17 TDBFP A barring gear motor(for
17 cable remove work)
24011 25.9.17 DBFP A barring gear motor(for
18 cable remove work)
8114 BAY/413 for DCRM & tunning of
19 26.9.17 CBQ 52
8116 26.9.17
20 UT1& UT2 mentainance work cross permit
24032 26.9.17
21 UT 2 X'mer oil filtration testing
24033 26.9.17
22 UT 1 X'mer oil filtration testing
24022 26.9.17 all brkr PM/testing
23 UT swich gear work
24031 27.9.17
24 unit 9 UST 2 & UST 4
24040 27.9.17 unit 9 UST 2 TRF oil filtration
25 &testing
24036 27.9.17
26 TDBFP steam i/l v/v
24038 28.9.17
27 SH to aux steam bypass MOV
24042 28.9.17
28 LP clean up line MOV fault
29 23325 28.9.17 SH spray PRV MOV inching work
24047 28.9.17
30 CW pump 2 motor PM
31
Details of permit issued and work completed during overhaul
Completion
Sr. no. Permit no. Aux. / Work Work carried out
date
23222 RC checked. Trial found
1 TDBFP-B RC checking 08.09.2017
08.09.2017 ok.
23316 PM completed. 08.09.2017
2 08.09.2017 CEP-A for PM
23314 PM completed. 08.09.2017
3 08.09.2017 CEP-B for PM
23307 PM completed. 08.09.2017
4 08.09.2017 CEP-C for PM
23310 PM completed. 08.09.2017
5 08.09.2017 TDBFP-A for PM
23311 PM completed. 08.09.2017
6 08.09.2017 TDBFP-B for PM
23252 HP bypass HPSU hose replacement One hose replaced. Trial
7 11.09.2017 OK. 11.09.2017
17383 ACW pump-2 level switch C calibration
8 09.09.2017 Level switch calibrated 09.09.2017
17389
9 10.09.2017 DA overflow CV checking
23326 Flow control valve
Stator water CV checking
10 11.09.2017 replaced.
8102
11 15.09.2017 WDC-A
23019 Air lock relay found leak.
12 Aux steam to gland steam CV
16.09.2017 Replaced same.
23679
13 18.09.2017 Spill over valve feedback deviation high.
23680
14 18.09.2017 DMCW TG RC CV inoperative work completed. Trial ok
23681 CRH to Gland steam header , gland
15 18.09.2017 steam pr CV
23832
16 19.09.2017 LPBP spray valve leakage attending work completed. Trial ok 19.09.2017
23834 HP BYPASS
17 20.09.2017 MOV Flow transmitter
23836
18 20.09.2017 HPH A STM SOV
23843
19 20.09.2017 DMCW TG RV V/V for checking RC v/v replaced 22.09.17
8110 TAN DELTA measurement of line CT-413
20 22.09.2017 bay bus -1 & bus 2 CT work completed. 22.09.17
23917 MDBFP for PM for sensor and X'mitter
21 22.09.2017 flushing
CEP 1,2,3 motors for PM one by one
greecing connection tightly
22 23878 23.9.17
23 24004 25.9.17 HP outer casing temp. bad
24 24005 25.9.17 IPT top casing temp. bad
25 24007 25.9.17 curtain spray checking
26 24019 26.9.17 HP LP bypass v/v checking
27 24021 26.9.17 turbine side all JB cleaning
28 24023 26.9.17 turbine side all instruments checking
29 24028 26.9.17 LP bypass spray v/v checking
30 24018 26.9.17 turbine side pneumatic v/v checking
31
Unit-9 turbine
UNIT-9 SHUTDOWN DEFECTS LIST
SR. NO. DEFECT DESCRIPTION
1 Vaccum valve leakage above deaerator
2 Turbine casing drain leakage below HIP turbine ( above 9 mtr floor)
3 Oil coming in Generator LLD
4 Oil leakages in TDBFP-A & B through coupling guard between gear box & turbine
front bearing. Leakages increases at high speed.
5 CRH NRV (RHS) bonnet leakage.
6 MDBFP parting plane bolt leakage of booster pump.
7 CEP A,B, C mech seal leakage.
8 High energy drains coming to AFT have MIV passing. Heavy steam coming from
AFT exhaust to atmosphere.
9 HPH 6A vent to DA line have leakage through MIV avove deaerator.
10
DA op vent line (u8 side) have bottom flange leakage ( switch yard & u-10 side)
11 HPH B stream O/L 3 way valve dump line MIV gland leakage.
12 CRH extraction (for HPH 7A /7B) drain line pipe leakage near CV ( at 24 mtr in
front of staircase)
TDBFP B vapour extractor fan B casing vapour leakages observed when fan is
13
running.
14 HPH-8A LT-A MIV (upper u-10 side) gland leakage
15 HPH 7B LT-A drain valve passing
16 HPH 7B start up vent line leakage neav start up MOV
17 HPH- 7A to 6A normal drain line vent MIV ( near 6A) is paassing
18 TDBFP drain pit dewatering pumps A and B have poor discharge
19 CEP pit dewatering pump B have poor / nil discharge.
20 ACW PHE cleaning required.
21 ACW pump discharge line strainer cleaning required.
22 MOT oil purifier filter suspected chocked. DP across filter very high ( above 2.5
kg/cm2)
23 To control stator water flow SCCW pump DV is throttled up to 50 % . Provision of
orifice plate or recirculation CV needs to be checked.
24 LPBP spray line orifice impulse tapping is passing.
25 NAOH dosing skid not commissioned.
26 vacuum drain tank overflow leakage through tank top man hole.
27 DMCW pump-1 (TG) seal leakage.
28 TDBFP-A O2 dosing line leakage near TDBFP suction line at 17 mtr floor.
29 HPH feed water I/L line dump SOV strainer cap leakage at 3.5 mtr platform
above CEP.
30 Condenser water box vent line size needs to be increased and platform to be
extended
31 H2 purging line valve dowel pin frequently gets broken, also needs additional v/v
in purge line
32 Oil purifier 0.0 mtr oil leakage from flange near pump.
33 MOT vapour extractor fan-2 oil leakage from fan casing.
34
Additional support to be provided to vaccum pump separator tank make up line.
TDBFP running through CRH extraction trial not taken. CRH line flushing/
35
cleaning required.
36 TDBFP A outlet MOV manwheel obstructing with side pipeline
37 Approach/ platform in TDBFP drain pit as done in U-8 & U-10
38
Transformer yard cable trench is always filled with water even after dewatering.
39 LLD drain v/v up-stream needs replacement
40 CRH (RHS) drain before NRV is passing
41 CRH(LSH ) NRV has bonnet leakage
42 All BFP doasing line needs MIV for proper operation
43 Main Turbine MOT vapour extractor does not have sufficient flow oil catcher
needs cleaning
44 All BFP suction pressure analog gauges are faulty
45 TDBFP_B oil leakage from main NDE pump bearing casing
46 TDBFP_A bariing gear box abnormal sound
47 ACW pump having vibrations in motor
48 Supply to portable water tank inlet MOV not available provisions of low tank
level to be provided.
49 TDBFP_A /B and MDBFP all RC valve jammed, greasing to be provided
50
TDBFP_A/B and MDBFP suction strainer drain need funnel arrangement.
51 TDBFP_A suction valve integral bypass cannot be operated due to improper
approach
52 TDBFP_B RC valve hard to operate and its bypass valve wheel missing
53 TDBFP_A RC miv wheel cotter arrangement to be done
54 Main Turbine gland sealing drain (9 m) funnel arrangement to be done.
55 Overhead tank of portable water overflow line towards TDBFP drain peat need
to be diverted outside in drainage
56 Arrangement too be done for measuring MOT level manually
Vibrations
1 SCCW pump-B having vibrations up to 6.1 mm/sec
2 CEP 1 & 2 pump vibrations
3 DMCW pump 2 &3 having vibrations
4 ACW 1 and 2
Platform/ approach:
1 Platform for CEP thrust bearing oil level checking / oil top-up.
2 Platform for operating TDBFP A & B aux steam MIV and its int bypass.
3 Grating to be cut for operating TDBFP A &B SV int bypass MIV.
4 Side railing to be cut & re-routed for access to HPH 7A/7B level transmeter.
5 grating missing on 3.5 mtr platform near TFT.
6 unwanted material ( pipes pieces, valves, angles, scffholding) to be removed
from platform above Deaerator. (24m, 17m, 9m and 0m)
7 CEP pit needs platform also approach to monitor oil level
8 TDBFP A and B AUX STM I/L MIV needs platform
9 TDBFP A and B needs proper approach and platform for manual barring
10 Hotwell drain v/v needs proper approach
11 Condencer pit needs approach from HP shell vacuum pump side to reach OLTCS
pumps and drain pit pumps
12
TDBFP pit needs proper platform also the firefighting line needs modification
13 TDBFP_A and B and MDBFP rc valve at 32m need approach
14
HPH_6A/7A, 6B need proper approach for operating MIV of level transmitter
15 3 way valve (17m and 24m) need proper approach
16 LPH 3 drains need proper funnel arrangement
17
TDBFP_A/B suction strainer vent and drain need proper drainage arrangement
18 HPH_7B require funnel arrangement for drainage
19 CW vent valve platform extension work
20 H2 purging station need closed mesh cabinet for safety purpose
21 CRH drain valve (MIV) to AFT no approach
22
Space between grill and floor to be filled for safety purpose near LLD rack
23 TDBFP_A/B exhaust MOV platform required for manual operation
EM:
1 HPH 6B normal drain MOV- Actuator not available. Tag no. LCH 15AA006
2 HPH 6B normal drain CV O/L MOV - not operative from PCR. Tag no.
LCH15AA017
3 DA lvl CV O/L MOV- not operative . Tag no. LCA13AA013
4 DA start up vent MOV not operative . Tag no. LCM16AA001
5 turbine casing drain MAL mov not operative from PCR
6 LP/BP drip leg MOV in operative
7 Potable and Service water tank I/L MOV does not have power supply
8 Proper lighting at BFP area
REMARK
when fan A is running
no vapour leakages.
MIV closed to arrest
leakage.
to be confirmed.
