Engineering Economy Basics
Engineering Economy Basics
Unit 1
INTRODUCTION TO ENGINEERING ECONOMY
UNIT LEARNING OUTCOMES
TLO 1.1: Understand the basic concepts and principles of engineering economy.
Introduction
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Definition of Engineering Economy
Is the analysis and evaluation of the factors that will affect the economic
success of engineering projects to the end that a recommendation can be
made which will ensure the best use of capital (Sta. Maria, 2000)
Engineering Economy adjust for the time value of money to balance current
and future revenue and costs. (Eschenbach, 2011)
Beginning with the Module 2, interest will be defined and used, but for now, we
need to recognize that having 100 pesos today has more value than having
100 pesos in a year. If you doubt that money has time value, why are you not
eager to loan someone P1,000 now to be repaid P1,000 at the end of the year?
Once a problem or need has been clearly defined, the foundation of the
discipline can be discussed in terms of seven principles.
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Principle 3: Use a consistent Viewpoint
The prospective outcomes of the alternatives, economic and others,
Principle 2 Focus on the differences
should be consistently developed from a defined view point.
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Engineering Economy and the Design Process
Decision-making Flowchart
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Charlene Selects a Pump
Charlene is a newly hired chemical engineer. She has been asked to select a
pump to move 15,000 liters of slurry a day to the pollution treatment center.
What process should she use to select the pump?
Solution:
2. Choose Objectives: Costs over the pump’s life and technical performance
will usually dominate, but Charlene must also consider other factors, such
as vendor and pump reliability, similarity to current practice,
maintainability, and flexibility for change.
7. Audit. This step evaluate the pump and the decision-making process
after the pump is in use. The intent is to provide “lessons learned” to
assist future decision.
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It is also useful to focus on how to do each step correctly
1. Define Problem: The key skill in problem definition is asking questions and
correctly pulling together information from a variety of sources.
2. Choose Objective(s): the most common error is considering only the costs
to purchase or build. The correct objective considers the time value of
money and all costs and benefits. These include purchase, installation,
overhaul, operation, and disposal costs, and the benefits that occur over
the projects life.
5. Select: Selecting the best alternative and choosing the correct objective is
are closely linked. The selection criteria should be based on identified
objective.
7. Audit: This step is often omitted. The pressure to move on and complete
the next project is substantial. An audit trail can be helpful later. Record
the source of each data item. Remember that the reward for auditing is
learning.
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Ethics and Decision Making
There are ethical issues that can arise at every step of the decision making
process described in the table below.
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Self Assessment 1 Application of the Engineering Economic Analysis Procedure.
Please answer this problems and submit to google classroom under classwork: Assessment
M1.1
Your friend is considering investing in a two-year MBA program. Tuition costs will
be $60,000 for two years while living expenses will be $25,000 per year. She has
$10,000 in savings, which she can spend on her education, and will need to borrow
the rest from her bank. Her annual loan repayment will be $10,500. She currently
works as an analyst and makes $60,000 a year; after she gets her degree she hopes
to work as a manager for $150,000 a year.
(e) Attempt to analyze and compare the alternatives in view of at least one
criterion in addition to cost.
(f) What should your friend do based on the information you and she have
generated?
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Problems Solving M1.1: Answer the following problems in word
document and submit in the Google classroom under classwork Problem Solving M1.
Problem 1. During your first month as an employee at Greenfield Industries (a large drill-
bit manufacturer), you are asked to evaluate alternatives for producing a newly designed
drill bit on a turning machine. Your boss’ memorandum to you has practically no information
about what the alternatives are and what criteria should be used. The same task was posed
to a previous employee who could not finish the analysis, but she has given you the following
information: An old turning machine valued at $350,000 exists (in the warehouse) that can
be modified for the new drill bit. The in-house technicians have given an estimate of
$40,000 to modify this machine, and they assure you that they will have the machine ready
before the projected start date (although they have never done any modifications of this
type). It is hoped that the old turning machine will be able to meet production requirements
at full capacity. An outside company, McDonald Inc., made the machine seven years ago and
can easily do the same modifications for $60,000. The cooling system used for this machine
is not environmentally safe and would require some disposal costs. McDonald Inc. has
offered to build a new turning machine with more environmental safeguards and higher
capacity for a price of $450,000. McDonald Inc. has promised this machine before the start
up date and is willing to pay any late costs. Your company has $100,000 set aside for the
start-up of the new product line of drill bits. For this situation,
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Unit 2
COST CONCEPTS AND DESIGN ECONOMICS
UNIT LEARNING OUTCOMES
TLO 1.1: To analyse short-term alternatives when the time value of money is not
a factor. We accomplish this by understanding the following concepts 1) Cost
Terminology 2) the General Economic Environment 3) Accounting Fundamentals
4) Present Economy Studies.
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COSTS TERMINOLOGY (by Obaidullah Jan, ACA, CFA and last modified on Mar 26, 2019)
Costs are classified into fixed costs, variable costs or mixed costs (based on behavior);
product costs or period costs (for external reporting); direct costs or indirect costs (based on
traceability); and sunk costs, opportunity costs or incremental costs (for decision-making).
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PRODUCT COSTS VS PERIOD COSTS
Product costs (also called inventoriable costs) are costs assigned to the
manufacture of products and recognized for financial reporting when sold.
They include direct materials, direct labor, factory wages, factory
depreciation, etc.
Period costs are on the other hand are all costs other than product costs.
They include marketing costs and administrative costs, etc.
The product costs are further classified into direct materials, direct labor
and manufacturing overhead costs:
Direct labor: Represents the cost of the labor time spent on that
product, for example cost of the time spent by a petroleum engineer
on an oil rig, etc.
Manufacturing overhead costs: Represents all production costs except
those for direct labor and direct materials, for example the cost of an
accountant's time in an organization, depreciation on equipment,
electricity, fuel, etc.
The product costs that can be specifically identified with each unit of a
product are called direct product costs. Whereas those which cannot be
traced to a specific unit are indirect product costs. Thus direct material cost
and direct labor cost are direct product costs whereas manufacturing
overhead cost is indirect product cost.
Prime costs are the sum of all direct costs such as direct materials, direct
labor and any other direct costs.
Conversion costs are all costs incurred to convert the raw materials to finished
products and they equal the sum of direct labor, other direct costs (other
than materials) and manufacturing overheads.
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FIXED COSTS VS VARIABLE COSTS
Fixed costs are costs which remain constant within a certain level of output or
sales. This certain limit where fixed costs remain constant regardless of the
level of activity is called relevant range. For example, depreciation on fixed
assets, etc.
Variable costs are costs which change with a change in the level of activity.
Examples include direct materials, direct labor, etc.
Mixed costs (also called semi-variable costs) are costs which have both a
fixed and a variable component.
Sunk costs are those costs that have been irreversibly incurred or committed;
they may also be termed unrecoverable costs.
There are numerous general economic concepts that must be taken into account in
engineering studies.
In broad terms, economics deals with the interactions between people and wealth,
and engineering is concerned with the cost-effective use of scientific knowledge to
benefit humankind.
This section introduces some of these basic economic concepts and indicates how they
may be factors for consideration in engineering studies and managerial decisions.
Consumer goods and services are those products or services that are directly used
by people to satisfy their wants. Food, clothing, homes, cars, television sets, haircuts,
opera, and medical services are examples.
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The providers of consumer goods and services must be aware of, and are subject
to, the changing wants of the people to whom their products are sold.
Producer goods and services are used to produce consumer goods and services or
other producer goods. Machine tools, factory buildings, buses, and farm machinery
are examples.
NECESSITIES vs LUXURIES
Goods and services may be divided into two types: necessities and luxuries.
Obviously, these terms are relative because for most goods and services, what one
considers a necessity may be considered a luxury by another.
For example: a person living in one community may find a car is a necessity to get to
and from work. If the same person lived and worked in a different city with adequate
public transportation, a car would be a luxury.
There is a relationship between the price that must be paid and the quantity
that will be demanded or purchased. This general relationship is depicted in
the figure below.
As the selling price per unit (p) is increased, there will be less demand (D) for
the product, and as the selling price is decreased, the demand will increase.
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COMPETITION
Because economic laws are general statements regarding the interaction of people
and wealth, they are affected by the economic environment in which people and
wealth exists.
ACCOUNTING FUNDAMENTALS
Accounting is often referred to as the language of business. Engineers should make
serious effort to learn about a firm’s accounting practice so that they can better
communicate with top management.
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The following diagram shows relationship of business with various parties
Owner’s Equity – (insiders claim) claims held by the owners of the business.
This means that if the business has no liabilities then all the assets belongs to the
owner because assets = owner’s equity.
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ACCOUNTING FOR BUSINESS TRANSACTION
Transaction- is any event that affect the financial positions of the business entity.
- a transaction always has a value received and value parted with
- Value – property, cash, service, or a right.
Transaction 1 (T1): Mr. Lee invested cash of P100,000 and land worth P300,000 in the
business.
Assets Liabilities =
+ Owner’s Equity
Cash – 200,000 Accounts Mr. LEE Capital – P400,000
Land – 300,000 Payable to Bank
- P100,000
Showing the effect of T1 and T2 in the accounting equation using the table:
Transaction Asset Liabilities Owner’s Equity
Cash Land
T1 100,000 300,000 400,000
T2 100,000 100,000
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Expanded Accounting Equation
T3: Mr. Lee received P20,000 cash for services rendered to customer
MR Lee
BALANCE SHEET
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INCOME STATEMENT
-It is an itemized statement summarizing the changes in proprietorship resulting from
the business operations between dates.
-The purpose is to provide the owner/s with information regarding the progress of the
business at regular intervals (month, quarter, semester, or year).
Mr. Lee
Income Statement
Income P20,000
Less: Salary Expense 5,000
Net Income/Profit P15,000
=====
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Difference between Balance sheet of Sole Proprietorship, Partnership and
Corporation
For sole and partnership, the balance sheet presentation is the same except for
multiple capital for partnership.
example
A and B Partnership
Balance Sheet
For corporation, the balance sheet is different in the owner’s equity because the
capitalization of a corporation is in the form of capital stock
example
Mlab Corporation
Balance Sheet
Difference between the Income Statement for Service type, Merchandising, and
Manufacturing Firm
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For Merchandising Business (engaged in buying and selling):
Mr X Dry Goods
Income Statement
Sales P100,000
Less Cost of Goods Sold 60,000
Gross Profit from Sales 40,000
Less: Operating expense
Selling 5,000
Administrative 5,000 10,000
P 30,000
=====
Sales P1,000,000
Less Cost of good Manufactured and Sold 400,000
Gross Profit 600,000
Less: Selling Expenses 200,000
Net Income from Sales 400,000
Less: Administrative Expenses 100,000
Net Income for the year P 300,000
=====
Cost of Goods Manufactured
Raw Materials Used P150,000
Direct Labor 150,000
Factory Overhead 100,000
Total P400,000
======
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PRESENT ECONOMY
When alternatives for accomplishing a specific task are being compared over
one year of less and the influence of time on money can be ignored.
The rules, or criteria, shown below will be used to select the preferred
alternatives when defect-free output is variable or constant among the
alternatives being considered.
Rule 1 : When revenues/income and other economic benefit are present and vary among
alternatives, choose the alternative that maximizes overall profitability based on the
number of defect-free units of a product or serviced produced.
Rule 2 : When revenues/income and other economic benefit are not present or are
constant among all alternatives, consider only the costs and select the alternative
that minimizes total costs per defect-free unit of product or service output.
Sample Problem: A good example of this situation is illustrated by a part for which annual
demand is 100,000 units. The part is produced on a high-speed turret lathe, using 1112 screw-
machine steel costing $0.30 per pound. A study was conducted to determine whether it
might be cheaper to use brass screw stock, costing $1.40 per pound. Because the weight of
steel required per piece was 0.0353 pounds and that of brass was 0.0384 pounds, the
material cost per piece was $0.0106 for steel and $0.0538 for brass. However, when the
manufacturing engineering department was consulted, it was found that, although 57.1
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defect-free parts per hour were being produced by using steel, the output would be 102.9
defect-free parts per hour if brass were used. Which material should be used for this part?
Solution
The machine attendant is paid $15.00 per hour, and the variable (i.e., traceable) overhead
costs for the turret lathe are estimated to be $10.00 per hour. Thus, the total cost comparison
for the two materials is as follows:
Because 100,000 parts are made each year, revenues are constant across the
alternatives. Rule 2 would select brass, and its use will produce a savings of $151.60 per
thousand (a total of $15,160 for the year). It is also clear that costs other than the cost of
material (such as labor and overhead) were important in the study. Answer
Sample Problem: Two currently owned machines are being considered for the production
of a part. The capital investment associated with the machines is about the same and can
be ignored for purposes of this example. The important differences between the machines
are their production capacities (production rate x available production hours) and their
reject rates (percentage of parts produced that cannot be sold). Consider the following
table:
Machine A Machine B
Production rate 100 parts/hour 130 parts/hour
Hours available for 7 hours/day 6 hours/day
production
Percent parts rejected 3% 10%
The material cost is $6.00 per part, and all defect-free parts produced can be sold for $12
each. (Rejected parts have negligible scrap value.) For either machine, the operator cost
is $15.00 per hour and the variable overhead rate for traceable costs is $5.00 per hour.
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(a) Assume that the daily demand for this part is large enough that all defect-free parts
can be sold. Which machine should be selected?
(b) What would the percent of parts rejected have to be for Machine B to be as profitable
as Machine A?
Solution
(a) Rule 1 applies in this situation because total daily revenues (selling price per part times
the number of parts sold per day) and total daily costs will vary dending on the machine
chosen. Therefore, we should select the machine that will maximize the profit per day:
Machine A: Profit per day = (100 parts/hour) (7 hours/ day ) ($12/part) (1-10.03) — (100
parts/hour) (7 hours/day) ($6/part)
Machine B: Profit per day = (130 parts/hour) (6 hours/day) ( $12/part) (1-10.10) — (130
parts/hour) (6 hours/day) ($6/part) — (6 hours/day) ($15/hour + $5/hour) = $3,624 per day.
(b) To find the breakeven percent of parts rejected, X, for Machine B, set the profit per day
of Machine A equal to the profit per day of Machine B, and solve for X:
Thus, X = 0.08, so the percent of parts rejected for Machine B can be no higher
than 8% for it to be as profitable as Machine A. Answer
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Self Assessment 1.2. Try your skill by answering the following problems: Submit you
solution in the Google Classroom under classwork Self Assessment 1.2
1. Record the effect of the following transactions on the accounting equation using a table similar to
the example.
Two pumps capable of delivering 100 hp to an agricultural application are being evaluated in
a present economy study. The selected pump will only be utilized for one year, and it will
have no market value at the end of the year. Pertinent data are summarized as follows:
If electric power costs $0.10 per kWh and the pump will be operated 4,000 hours per year,
which pump should be chosen? Recall that 1 hp = 0.746 kW.
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Graded Assignment: Please submit the case study in the Google Classroom under the
classwork Case Study 1.1
The use of Daytime Running Lights (DRLs) has increased in popularity with car designers
throughout the world. In some countries, motorists are required to drive with their
headlights on at all times. U.S. car manufacturers now offer models equipped with daytime
running lights. Most people would agree that driving with the headlights on at night is cost
effective with respect to extra fuel consumption and safety considerations (not to mention
required by law!). Cost effective means benefits outweigh (exceed) the costs. However,
some consumers have question whether it is cost effective to drive with your headlights on
during the day.
In an attempt to provide an answer to this question, let us consider the following suggested
data:
Let's analyze the cost effectiveness of driving with headlights on during the day by
considering the following set of questions:
What are the extra costs associated with driving with headlights on during the
day?
What are the benefits associated with driving with headlights on during the day?
What additional assumptions (if any) are needed to complete the analysis?
Is it cost effective to drive with headlights on during the day?
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Module 1 Evaluative Assessment
Problem Solving: Please answer the following problems and submit to google classroom under
classwork Module 1 Evaluative Assessment.
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5. In the design of an automobile engine part, an engineer has a choice of either
steel casting or an aluminum alloy casting. Either machine provides the same
service. However, the steel casting weighs 8 ounces, compared with 5 ounces for
the aluminum casting. Every pound of extra weight in the automobile has been
assigned a penalty of $6 to account for increased fuel consumption during the
life cycle of the car. The steel casting costs $3.20 per pound, while the aluminum
allow can be cast for $7.40 per pound. Machining cost per casting are $5.00 for
steel and $4.20 for aluminum. Which material should the engineer select, and
what is the difference in unit costs? 1 pound = 16 ounce
References
Main Reference:
Sullivan, W. G, Wicks, E.M. and Koelling C.P (2014). Engineering Economy. Pearson
Education, LImited.
End of Module 1
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