Safline™ Dock Hose

For onshore installations

 2

Dunlop Oil & Marine

Dunlop Oil & Marine, part of Continental AG, has an unrivalled track record in the supply of oil and marine hoses to the
global oil and gas industry.

Our ability to recognise and respond to changing market, operational and customer requirements has led to us being
responsible for most of the major innovations and developments in hose technology throughout our 60 year history.
Dunlop Oil & Marine became the first hose manufacturer in the world to qualify its entire offshore product range to the new
GMPHOM 2009 industry standard.

From supplying a complete dock hose range to developing the world’s first single point mooring and double carcass hoses,
Dunlop Oil & Marine are proud to lead the way in both onshore and offshore hose technology.

Our full product range includes: Safline™ Dock hose range includes:

l GMPHOM 2009 hoses l Suction and discharge hoses with

l API 17K offshore offloading hoses built in fittings for crude and refined oil
l High pressure hoses products and petrochemicals
l Industrial & hydraulic hose assemblies l Long length delivery, suction
l Ship-to-Ship hoses and discharge hoses for use with
l LPG offshore hoses swaged or clamped couplings
l LNG hoses l LPG dock transfer hoses
l Roof tank drain hoses l Suction and discharge hoses for
l Oxygen hoses product transfers where high chemical
l Hose management services resistance is required
l BS EN1765: 2016 dock hoses l Bitumen and asphalt hoses
 3

Safline™ Dock Hose Product Range

Product Standard Max WP End fitting Page
(bar)

Dunlop Safline™ Type 231/233 EN 1765:2016 10/15 Built-in 5

Lightweight Discharge Hose

Dunlop Safline™ Type 282/283 EN 1765:2016 10/15 Built-in 6

Standard Duty Suctioin & Discharge Hose

Dunlop Safline™ Type 284/286/288 EN 1765:2016 10/14/15 Built-in 7

Heavy Duty Suction & Discharge Hose

Dunlop Safline™ Type 252 Exceeding 21 Built-in 8

High Pressure Suction & Discharge Hose EN 1765:2016

Dunlop Safline™ Type 255 Exceeding 21 Built-in 10

High Pressure Softwall Discharge Hose EN 1765:2016

Dunlop Safline™ Type 263/264 EN 1765:2016 15/21 Built-in 11

Rough Bore Suction & Discharge Hose

Dunlop Lifeline Type 241 Lifeline 17 Swaged/Clamped 13

Long Length Swage Oil Delivery Hose (Dunlop Standard)

Dunlop Lifeline Type 243 Lifeline 17 Swaged/Clamped 14

Long Length Swage Oil Suction & Delivery Hose (Dunlop Standard)

Dunlop LPG Safline™ Type 321 EN 1762 25 Built-in 15

LPG Dock Suction & Discharge Hose

Dunlop LPG Safline™ Type 321M BS 4089 25 Built-in 16

LPG Submarine Suction & Discharge Hose

Dunlop Safline™ Type 288M BS 1435 15 Built-in 18

Heavy Duty Submarine Suction & Discharge Hose

Dunlop Safline™ Type 341X Dunlop Internal Standard 14 Built-in 19

XLPE Chemical Suction & Discharge Hose

Dunlop Safline™ Type 383B/383V Generally to 15 Built-in 20

Petrochemical Dock Hose EN 1765:2016

Dunlop Safline™ Type 352V Exceeding 21 Built-in 22

High Pressure Suction & Discharge Hose EN 1765:2016

Dunlop Safline™ Type 388V Generally to 15 Built-in 23

High Pressure Suction & Discharge Hose EN 1765:2016

Dunlop Safline™ Type 332 EN 13482 15 Built-in 25

Bitumen, Hot Tar & Asphalt Hose (+175°C)
 5

Dunlop Safline™ Type 231/233

Lightweight Discharge Hose
Fully complying with BS EN 1765: 2016 Type L10/L15
Application

Lightweight, flexible hoses offering easy handling. Generally used at dockside and jetty locations where the working conditions call
for a lightweight, flexible hose.

Working/burst pressure (L10) 10/40 bar (Dunlop Safline™ Type 231)

(L15) 15/60 bar (Dunlop Safline™ Type 233)
Operating Temperature -20°C to +82°C
Electrical Continuity Grade M: Electrically bonded or electrically discontinuous as required

Maximum lengths 40m (up to 8” internal diameter)

12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for petroleum products with an aromatic content up to 60%
Main reinforcement Multiple plies of high tenacity polyester cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR

231 & 233 231 233 231 233 231 & 233 231 & 233
in mm mm mm kg/m kg/m kg/hose m

2 51 71 71 2.3 2.3 11 0.3

3 76 96 96 3.3 3.3 18 0.46
4 102 126 126 5.4 5.4 29 0.6
6 152 177 177 7.8 7.8 46 0.9
8 203 228 233 10.2 12.4 67 1.2
10 254 279 283 12.6 15.3 96 1.5
12 305 339 339 21.3 21.3 122 1.8

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 6

Dunlop Safline™ Type 282/283

Standard Duty Suction and Discharge Hose
Fully complying with BS EN 1765: 2016 Type S10/S15
Application

Lightweight, flexible hoses offering easy handling. Generally used at dockside and jetty locations.
Similar hose type also available with other lining for transfer of different chemicals. See Dunlop Safline™ Type 383V/B for more
information on page 20.

Working/burst pressure (S10) 10/40 bar (Dunlop Safline™ Type 282)

(S15) 15/60 bar (Dunlop Safline™ Type 283)
Operating Temperature -20°C to +82°C
Electrical Continuity Grade M: Electrically bonded or electrically discontinuous as required

Maximum lengths 40m (up to 8” internal diameter)

12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for petroleum products with an aromatic content up to 60%
Main reinforcement Multiple plies of high tenacity polyester cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Helical steel wire to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR

282 & 283 282 283 282 283 282 & 283 282 & 283
in mm mm mm kg/m kg/m kg/hose m

2 51 79 79 3.9 3.9 11 0.3

3 76 105 105 5.8 5.8 18 0.46
4 102 132 132 8.1 8.1 29 0.6
6 152 184 189 13.1 14.9 46 0.9
8 203 241 245 20.8 23.1 67 1.2
10 254 295 297 29.2 30.2 96 1.5
12 305 348 352 35.9 39.1 122 1.8
16 387 440 454 53.7 76.8 150 2.3

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 7

Dunlop Safline™ Type 284/286/288

Heavy Duty Suction and Discharge Hose
Fully complying with BS EN 1765: 2016 Type S10/S15
Application

Generally used for medium to heavy duty service at dockside and jetty locations where the working conditions demand a robust
construction to accommodate rougher handling, higher working pressures and flow rates.
Dunlop Safline™ Type 288 available with other linings for transfer of different chemicals. See Dunlop Safline™ Type 388V for more
information on page 23.

Working/burst pressure (S10) 10/40 bar (Dunlop Safline™ Type 284)

* 14/56 bar (Dunlop Safline™ Type 286)
(S15) 15/60 bar (Dunlop Safline™ Type 288)
Operating Temperature -20°C to +82°C
Electrical Continuity Grade M: Electrically bonded or electrically discontinuous as required

Maximum lengths 40m (up to 8” internal diameter)

12m (above 8” internal diameter)
* Additional to EN 1765 standard

Construction

Lining Synthetic rubber compound for petroleum products with an aromatic content up to 60%
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Two helical steel wires to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End wgt MBR Max. working tensile load
All 284 286 288 284 286 288 All All 284 286 288
in mm mm mm mm kg/m kg/m kg/m kg/hose m tonnes tonnes tonnes

2 51 85 85 85 5.1 5.1 5.1 11 0.3 1.6 1.7 1.7

2.5 64 98 98 98 6.1 6.1 6.1 14 0.38 1.6 1.5 1.5
3 76 111 111 111 7.0 7.3 7.3 18 0.46 1.5 1.8 1.8
4 102 139 137 137 9.4 9.4 9.7 29 0.6 2.9 2.0 2.0
6 152 192 193 198 16.6 17.8 19.8 46 0.9 3.7 5.2 5.0
8 203 249 251 251 24.3 25.8 25.8 67 1.2 6.2 5.8 5.8
10 254 303 303 303 34.5 35.9 35.9 96 1.5 6.3 8.0 8.0
12 305 362 362 362 49.8 49.8 49.8 122 1.8 7.3 7.8 7.8

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 8

Dunlop Safline™ Type 252

High Pressure Suction and Discharge Hose
Exceeding BS EN 1765: 2016
Application

Recommended for service on docks, jetties, tankers, etc., where the working conditions call for strength and robustness combined
with flexibility and high pressure requirements.
Dunlop Safline™ Type 252 hoses are prototyped to the requirements of BS EN 1765: 2016, but for higher working pressures than
specified in BS EN 1765.
Dunlop Safline™ Type 252 available with other linings for transfer of different chemicals. See Dunlop Safline™ Type 352V for more
information on page 22.

Working/burst pressure 21/84 bar

Operating Temperature -20°C to +82°C
Electrical Continuity Grade M: Electrically bonded or electrically discontinuous as required

Maximum lengths 40m (up to 8” internal diameter)

12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for petroleum products with an aromatic content up to 60%
Main reinforcement Multiple plies of wire cord designed for a combination of high strength and resistance to fatigue. Each layer
is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Helical steel wire to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges or couplings to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
3 76 112 9.5 18 0.46 1.2
4 102 137 12.1 29 0.6 2.0
6 152 192 19.3 46 0.9 3.2
8 203 244 27.5 67 1.2 3.9
10 254 306 44.5 96 1.5 4.7
12 305 357 57.3 122 1.8 5.3

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 10

Dunlop Safline™ Type 255

High Pressure Softwall Discharge Hose
Exceeding BS EN 1765: 2016
Application

High pressure smooth bore oil discharge hoses are recommended for service on docks, jetties, tankers, etc. Generally used on hose
handling rigs, rather than being manually handled.
Dunlop Safline™ Type 255 hoses are exceeding the requirements of BS EN 1765: 2016, which has replaced BS 1435: Part 1: 1987,
however provides the additional protection of 10:1 safety factor.

Working/burst pressure 21/210 bar

Operating Temperature -20°C to +82°C
Electrical Continuity Grade M: Electrically bonded or electrically discontinuous as required

Maximum lengths 40m (up to 8” internal diameter)

12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for petroleum products with an aromatic content up to 60%
Main reinforcement Multiple plies of wire cord designed for a combination of high strength and resistance to fatigue. Each layer
is fully encapsulated in rubber to prevent abrasion with adjacent layers
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges or couplings to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
3 76 114 11 18 0.46 1.2
4 102 134 14 29 0.6 2.0
6 152 190 19 46 0.9 3.2
8 203 253 35 67 1.2 3.9
10 254 304 44 96 1.5 4.7
12 305 365 66 122 1.8 5.3

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 11

Dunlop Safline™ Type 263/264

Rough Bore Suction and Discharge Hose
Fully complying with BS EN 1765: 2016 Type R15
Application

Generally used for medium to heavy duty service at dockside and jetty locations where the working conditions demand a robust
construction to accommodate rougher handling, higher working pressures and flow rates.
Dunlop Safline™ Type 264 hoses are prototyped to the requirements of BS EN1765: 2016 but for higher working pressures than
specified in BS EN1765.

Working/burst pressure (R15) 15/60 bar (Dunlop Safline™ Type 263)

21/84 bar (Dunlop Safline™ Type 264)
Operating Temperature -20°C to +82°C
Electrical Continuity Electrically continuous or discontinuous as required
Maximum lengths 15m

Construction

Lining An oil resistant nitrile based rubber compound for petroleum products with an aromatic content
up to 50%, reinforced with a nylon breaker fabric that supports the lining between the turns of the wire
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire A high tensile steel wire helix is included to prevent collapse and aid crush resistance. Surrounded by filler
rubber to prevent abrasion against the adjacent cord layers
Holding ply Nylon breaker plies to hold in place the helical steel wire and ensure greater adhesion between cover and
body components
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges to suit customer requirements
Internal wire To aid strength and resist delamination, a wire is semi-embedded into the lining to provide a relatively
smooth surface

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working tensile load
Both 263 264 263 264 Both Both 263 264
in mm mm mm kg/m kg/m kg/hose m tonnes tonnes
3 76 116 125 6.0 9.9 35 0.46 3.1 3.8
4 102 144 150 8.7 12.4 48 0.6 3.9 5.9
6 152 201 204 14.6 19.3 59 0.9 11.5 6.1
8 203 261 267 23.6 33.7 72 1.2 14.8 19.7
10 254 312 323 28.5 44.4 109 1.5 17.5 16.6
12 305 358 375 30.1 54.1 112 1.8 15.9 15.1
Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 13

Dunlop Lifeline Type 241

Long Length Swage Oil Delivery Hose

Application

Lightweight, flexible long length soft wall and discharge hose for dockside and jetty bunkering. Generally manufactured in long
lengths that are then cut to the required length before the fittings are attached.

Working/burst pressure 17/51 bar

Operating Temperature -20°C to +82°C
Electrical Continuity Electrically continuous or discontinuous as required
Maximum lengths 40m (up to 8” internal diameter)
12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for petroleum products with an aromatic content up to 60%
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers

Cover Weathering and abrasion resistant rubber compound

Fittings Swaged-in or Clamp-on fittings with flanges or couplings to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR

in mm mm kg/m kg/hose m
2 51 71 2.3 8 0.3
2.5 64 83 2.8 13 0.38
3 76 96 3.3 15 0.46
4 102 121 4.2 23 0.6
5 127 152 6.6 28 0.76
6 152 177 7.8 37 0.9
8 203 228 10.2 58 1.2
10 254 291 19.2 100 1.5

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 14

Dunlop Lifeline Type 243

Long Length Swage Oil Suction & Delivery Hose

Application

Lightweight, flexible long length suction and discharge hoses offering easy handling. Used at dockside and jetty locations. Generally
manufactured in long lengths that are then cut to the required length before the fittings are attached.

Working/burst pressure 17/51 bar

Operating Temperature -20°C to +82°C
Electrical Continuity Electrically continuous or discontinuous as required
Maximum lengths 40m (up to 8” internal diameter)
12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for petroleum products with an aromatic content up to 60%
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Helical steel wire to resist collapse and cush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Swaged-in or Clamp-on fittings with flanges or couplings to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR

in mm mm kg/m kg/hose m
2 51 78 3.8 8 0.3
2.5 64 88 4.2 13 0.38
3 76 103 5.4 15 0.46
4 102 129 7.3 23 0.6
5 127 155 9.7 28 0.76
6 152 182 12.5 37 0.9
8 203 243 21.6 58 1.2
10 254 294 30 100 1.5

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 15

Dunlop Safline™ Type 321

LPG Dock Suction and Discharge Hose
Fully complying with BS EN 1762: 2017 Type SD
Application

Designed for long life and durability in dockside service transporting LPG at temperatures down to -30°C.
Also available in variant to meet standard BS 4089 Type 3 (-20°C minimum operating temperature).

Working/burst pressure 25/100 bar

Operating Temperature -30°C to +70°C
Electrical Continuity Electrically continuous or discontinuous as required
Maximum lengths 40m (up to 8” internal diameter)
12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for LPG service

Bleeder cords All Polymer products allow gas to permeate through them. This hose includes bleeder cords so that any
trapped gas can safely vent out of the hose.
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Helical stainless steel wire to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in low temperature steel nipples with flanges to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
2 51 88 5.8 11 0.3 1.8
3 76 117 9.1 18 0.46 3.2
4 102 146 13.6 29 0.6 5.3
6 152 208 26.2 46 0.9 9.9
8 203 263 36.2 67 1.2 18.1
10 254 320 50.8 96 1.5 25.4
12 305 376 67.5 122 1.8 27.3

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 16

Dunlop Safline™ Type 321M

LPG Submarine Suction and Discharge Hose
In accordance with BS 4089: 1989 Type 3
Application

Designed for long life and durability in marine service transporting LPG at temperatures down to -20°C. The cover material has high
abrasion resistance and is designed for prolonged seawater submergence.
Also available in variant to meet standard BS EN 1762: 2017 Type SD (-30°C minimum operating temperature). Rough Bore design
Dunlop Type 324 also available.

Working/burst pressure 25/100 bar

Operating Temperature -20°C to +45°C
Electrical Continuity Electrically continuous or discontinuous as required
Maximum lengths 40m (up to 8” internal diameter)
12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for LPG service

Bleeder cords All Polymer products allow gas to permeate through them. This hose includes bleeder cords so that any
trapped gas can safely vent out of the hose ends
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers. Construction
includes specially compounded layers when required to ensure negative buoyancy
Embed wire One or more helical steel wires to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Extra thick weathering and abrasion resistant rubber compound for marine service
Fittings Built-in steel nipples with flanges to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
2 51 101 8.6 11 0.3 1.6
3 76 131 14.5 18 0.46 3.0
4 102 160 21.6 29 0.6 4.7
6 152 221 39.3 46 0.9 8.6
8 203 290 70 67 1.2 16.7
10 254 344 95.9 96 1.5 23.1
12 305 412 137.6 122 1.8 20.2
14 356 471 160 136 2.1 45.3

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 18

Dunlop Safline™ Type 288M

Heavy Duty Submarine Suction and Discharge Hose
In accordance with with BS 1435: 1975 Type M15
Application

Designed for submarine applications, for example at CBM terminals, with a robust construction for heavy duty service.
The cover material has a high abrasion resistance and is designed for prolonged seawater submergence.

Working/burst pressure 15/75 bar

Operating Temperature -20°C to +82°C
Electrical Continuity Electrically continuous or discontinuous as required
Maximum lengths 40m (up to 8” internal diameter)
12m (above 8” internal diameter)

Construction

Lining Synthetic rubber compound for petroleum products with an aromatic content up to 60%
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Two helical steel wires to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
2 51 92 6.5 11 0.3 1.7
2.5 64 106 7.8 14 0.38 1.5
3 76 118 9.1 18 0.46 1.8
4 102 144 11.8 29 0.6 2.0
5 127 177 17.2 38 0.76 3.1
6 152 206 22.5 46 0.9 5.0
8 203 257 29.7 67 1.2 5.8
10 254 313 40.6 96 1.5 8.0
12 305 365 52.7 122 1.8 7.8

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 19

Dunlop Safline™ Type 341X

XLPE Chemical Suction & Discharge Hose

Application

Lightweight, flexible chemical suction and discharge hose with extremely high chemical resistance. The use of cross-linked
polyethylene (XLPE) for the lining allows the hose to handle some 90% of all industrial chemicals.

Working/burst pressure 14/56 bar

Operating Temperature -20°C to +60°C
Electrical Continuity Electrically continuous or discontinuous as required
Maximum lengths 40m (up to 8” internal diameter)
12m (above 8” internal diamter)

Construction

Lining Main XLPE lining

Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Helical steel wire to resist collapse and cush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Swaged-on stems and ferrules with flanges to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
2 51 83 4.6 8 0.4 1.1
2.5 64 96 5.4 13 0.5 1.0
3 76 109 6.4 15 0.6 1.1
4 102 134 8.4 23 0.8 1.2
5 127 162 11.7 28 1.0 3.0
6 152 188 14.4 37 1.2 3.3
8 203 244 22.4 58 1.6 6.3
10 254 296 29.9 100 2.0 7.5
12 305 355 41.9 155 2.4 9.8

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 20

Dunlop Safline™ Type 383B/383V

PetroChemical Dock Hose
Generally complying with BS EN 1765: 2016 - Type S15

Lightweight, flexible hoses offering easy handling for transfering industrial chemicals. Generally used at dockside and jetty locations.

The lining options allow for transfer of different industrial chemicals.

Application

Working/burst pressure 15/60 bar

Operating Temperature -20°C to +82°C (383B)
-20°C to +100°C (383V)
Electrical Continuity Grade M: Electrically bonded or electrically discontinuous as required

Maximum lengths 40m (up to 8” internal diameter)

12m (above 8” internal diameter)

Construction

Lining (383B) Synthetic rubber compound (Chlorobutyl) suitable for industrial chemical applications
(383V) Viton rubber compound for petroleum products with an aromatic content up to 100% and many
industrial chemicals
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Helical wire to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working tensile load
All 383B 383V 383B 383V All All 383B 383V
in mm mm mm kg/m kg/m kg/hose m Tonnes Tonnes
2 51 76 85 3.8 5.4 11 0.30 1.3 1.1
2.5 64 89 97 4.6 6.4 14 0.38 1.2 1.0
3 76 102 111 5.7 7.8 18 0.46 1.7 1.6
4 102 127 136 7.4 10.0 29 0.60 1.4 1.4
5 127 155 163 10.3 13.0 38 0.76 2.7 2.4
6 152 187 195 15.7 18.8 46 0.90 3.5 3.4
8 203 243 252 24.8 28.2 67 1.20 8.2 6.7
10 254 294 303 31.1 36.6 96 1.50 7.6 7.4
12 305 350 360 40.9 47.0 122 1.80 6.4 6.3
 22

Dunlop Safline™ Type 352V

High Pressure Suction and Discharge Hose
Exceeding BS EN 1765: 2016 - Type S15
Application

Recommended for service on docks, jetties and tankers where the working conditions call for strength and robustness combined
with flexibility. The Viton rubber compound offers resistance to 100% aromatics and many industrial chemicals. Generally used on
hose handling rigs, rather than being manually handled.
Hose equivalent also available with butyl lining - Dunlop Safline™ Type 352B.

Working/burst pressure 21/84 bar

Operating Temperature * -20°C to +150°C
Electrical Continuity Grade M: Electrically bonded or electrically discontinuous as required

Maximum lengths 40m (up to 8” internal diameter)

12m (above 8” internal diameter)
* High temperature limit for non-continuous service only

Construction

Lining Synthetic Viton rubber compound for petroleum products with an aromatic content up to 100%
Main reinforcement Multiple plies of wire cord designed for a combination of high strength and resistance to fatigue. Each layer
is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Helical steel wire to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges or couplings to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
3 51 119 12.1 18 0.46 1.4
4 102 145 15.3 29 0.6 1.9
6 152 199 23.9 46 0.9 3.8
8 203 252 33.3 67 1.2 3.8
10 254 313 51.8 96 1.5 4.7
12 304 364 65.9 122 1.8 5.3

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 23

Dunlop Safline™ Type 388V

High Pressure Suction and Discharge Hose
Generally complying with BS EN 1765: 2016 - Type S15
Application

Generally used for medium to heavy duty service on docks, jetties and tankers where the working conditions call for strength
and robustness combined with flexibility. The Viton rubber compound offers resistance to 100% aromatics and many industrial
chemicals. Generally used on hose handling rigs, rather than being manually handled.
Hose equivalent also available with butyl lining - Dunlop Safline™ Type 388B.

Working/burst pressure 15/60 bar

Operating Temperature * -20°C to +150°C
Electrical Continuity Grade M: Electrically bonded or electrically discontinuous as required

Maximum lengths 40m (up to 8” internal diameter)

12m (above 8” internal diameter)
* High temperature limit for non-continuous service only

Construction

Lining Synthetic Viton rubber compound for petroleum products with an aromatic content up to 100%
Main reinforcement Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance to
fatigue. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent layers
Embed wire Helical steel wire to resist collapse and crush loads
Holding ply Textile reinforcement to increase adhesion between hose body and cover
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges or couplings to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
2 51 93 7.0 11 0.3 1.6
2.5 64 106 8.3 14 0.38 1.5
3 76 119 9.8 18 0.46 1.7
4 102 144 12.9 29 0.6 1.9
5 127 172 16.5 38 0.76 3.0
6 152 206 24.7 46 0.9 4.9
8 203 260 32.1 67 1.2 5.8
10 254 312 44.0 96 1.5 7.9
12 305 371 59.3 122 1.8 7.7

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 25

Dunlop Safline™ Type 332

Bitumen, Hot Tar and Asphalt Hose (+175°C)
Fully complying with BS EN 13482: 2013 Type 2 RB
Application

Rough bore bitumen hoses are generally used for heavy duty service at dockside and jetty locations where the working conditions
demand a robust construction to accommodate rougher handling, high working pressures and flow rates.

Working/burst pressure 15/90 bar

Operating Temperature +175°C
Electrical Continuity Electrically continuous or discontinuous as required
Maximum lengths 15m

Construction

Lining A synthetic rubber compound, reinforced with a rayon fabric that supports the lining, and including
additional heat resistant ceramic fabric layers

Main reinforcement Multiple plies of wire cord (4”-10”) / rayon cord (3”) designed for a combination of high strength and resistance
to fatigue and temperature. Each layer is fully encapsulated in rubber to prevent abrasion with adjacent
layers

Embed wire A high tensile steel wire helix is included to prevent collapse and aid crush resistance. Surrounded by filler
rubber to prevent abrasion against the adjacent cord layers

Holding ply Multiple plies of high tenacity rayon cord designed for a combination of high strength and resistance
to fatigue, to hold the helical steel wire in place and ensure greater adhesion between cover and body
components
Cover Weathering and abrasion resistant rubber compound
Fittings Built-in steel nipples with flanges or couplings to suit customer requirements

Technical Design Data

Internal diameter Outer diameter Body weight End weight MBR Max working
tensile load
in mm mm kg/m kg/hose m tonnes
4 102 159 24.4 25 0.6 7
6 152 211 36.2 46 0.9 14
8 203 264 50.1 67 1.2 17
10* 254 319 71.5 95 1.5 24
*Bore size of 10” supplied generally complying with BS EN 13482.

Hoses manufactured in the United Kingdom will be CE branded hoses (showing full compliance with European Pressure Equipment Directive PED 97/23/EC)
 26

Quality
Dunlop Oil & Marine’s commitment to quality is based on continuously improving
products that we consider to be market leading in our field and which exceed the
requirements of the marine hose industry.

Part of Continental AG, we recognise that our customers require high value
for money, quality and reliability - particularly important in the environmentally
conscious industry we operate in. Our 60 years of industry expertise, combined
with our commitment to quality, has allowed us to be the first in our industry to
achieve APIQ1 status in addition to our ISO accreditations. In meeting APIQ1 we are
demonstrating to our customers that our quality systems are aligned and meet the
specific and more stringent requirements of the oil industry.

Additionally we are proud to confirm that since 2004 all hoses manufactured in our
United Kingdom plant have been branded with the CE mark, demonstrating our full
compliance to the European Pressure Equipment Directive PED 2014/68/EU.

We have developed a culture that is committed to providing a high quality

product and service to our customers. Our customer focus is demonstrated by
our Continuous Excellence Initiative (CEI) project, which year after year sets new
challenges for our organisation and is aimed at improving our services, quality
and reliability of our products and of course creating an environment in which our
employees are proud to work in.
27
HOSE MANAGEMENT 28

Hose Management Services

tailored, expert solutions for the maintenance
of your flexible hose assemblies
Ensuring the safe and reliable operation of your flexible hose - boroscope inspection of the internal carcass or liner
assemblies, whether in offshore or onshore installations, is essential. - recertification
Effective hose management not only ensures your operation will Test and inspection can be carried out in dedicated facilities in a
continue to run smoothly, but will also eliminate any potential number of strategic locations worldwide, or we can come to your
safety or environmental issues and reduce downtime to keep your preferred location. In addition, we inspect and maintain reeling
productivity levels high. systems, such as bunker stations or offloading systems.

Continental is a world leader in the manufacture of high-pressure Inventory Management

drilling and bonded production hoses, crude oil transfer hoses as An instant overview of all flexible hose assemblies on all of your
well as utility and hydraulic assemblies designed specifically for the installations worldwide: ContiConnect is a web-based inventory
oil and gas industry. Our expertise and knowledge in this field is management program designed for your peace of mind. Being
unrivalled. With this in-depth capability we have helped to develop able to see the current status of your FHAs at the click of a button
the industry standards and guidelines for best practice in the field means you can schedule maintenance, order timely replacements
of integrity management for flexible hose assemblies. and ensure trouble-free operations.

International oil and gas producers and operators across the globe
Installation and Commissioning
rely on Continental throughout the lifecycle of their flexible hose
With our in-depth expertise in all aspects of fluid transfer in the
assemblies, from design and specification through supply to full
oil and gas industry, we are your first-choice partner for advising
management of their fluid transfer systems in operation.
and assisting in the specification, installation, commissioning and
change-out of flexible hose assemblies and systems, including
We can help you with a number of services, all designed to offer
high-pressure drilling, production, utility, GMPHOM 2009, turret and
you peace of mind as standard. These are:
FPSO seawater intake hoses and also reeling stations.

Inspection, Testing & Repair Hose failure analysis

A complete range of inspection and testing services – including:
We carry out various investigations on damaged high-pressure
- inspection and repair of external protection, rubber cover and
hoses or hose parts at our facility, to reveal the possible causes of
end fitting painting
damage and propose necessary actions to avoid similar failures in
- high pressure hydrostatic testing,
the future.
Continental 29

Continental
Global Leaders in Hose Solutions

Canada Hungary
Granby UK Szeged
Grimsby
Blyth

Germany
Hamburg
USA Hoppegarten
Fairlawn Korbach
Houston Northeim China
Mount Pleasant Oedelsheim Qingdao
Norfolk
Shanghai
Sun Prairie
UAE Yanzhou
Dubai

Brazil
Chile South Africa
Macaé Australia
Santiago de Chile Uitenhage
Santana de Parnaiba, Brazil Bayswater

Continental

The global partner of choice

for industrial fluid product
systems and services. For
combined solutions – smart
and sustainable.

High Pressure Hoses Marine Hoses Sea-Water Intake Systems Our products are created to
the very specific needs of
our customer’s applications
in nearly all industries. This
results in hoses and hose
systems for the construction
industry, the food and drinks
industry, for chemical and
petrochemical production
operations, oil & gas
exploration, water treatment,
Dredge Hose Systems Industrial Hoses Deep Sea Mining mining, steel production and
mechanical engineering.

Continental is made up of
a host of sites across the
globe and together boast
an excellent track record
in providing customised
solutions in the most diverse
environmental conditions in
the world.
Hose Management Intelligent Hoses
 www.contitech-oil-gas.com

Dunlop Oil & Marine Ltd The Continental Corporation is a development partner
Moody Lane, Grimsby and original equipment supplier to numerous industries
N.E. Lincolnshire, DN31 2SY for high-quality functional parts, components and Learn more about
United Kingdom systems. With its know how in rubber and plastics the contents of this
Phone: +44 1472 359281 technology,
brochure.
Fax: +44 1472 362948
Email: [email protected] We contribute significantly to industrial
progress and mobility that is safe, comfortable and
eco-friendly.

The content of this publication is not legally binding and

is provided as information only. The trademarks displayed
in this publication are the property of Continental AG
and/or its affiliates. Copyright © 2016
Continental AG. All rights reserved. For complete
information go to: www.contitech.de/discl_en

Brochure last modified October 2019