Conbextra EP75 Plus* constructive solutions
High strength, high performance, free flowing
epoxy resin grout
Uses Specification
Provides a high performance, free flowing grout, for use where Where shown on the contract documents, the epoxy grout
physical properties and chemical resistance of the hardened shall be Conbextra EP75 Plus supplied by Fosroc. It shall
grout are of utmost importance. It is suitable for a wide range provide good general chemical resistance, 7 day
of heavy duty applications including : compressive strength in excess of 100 N/mm2 and a modulus
of elasticity of 18000N/mm² in accordance to ASTM C580.
! Underplate grouting to substantial structural elements.
! Base plate grouting in dynamic load situations such as
turbines and other reciprocating machinery.
Properties*
! Heavy industrial applications in steelworks, refineries
Pot life : 90mins @ 23°C
chemical plants and electroplating works.
Tensile strength : 15 N/mm2 at 7 days
! Structural infill where very high strength is required. (ASTM C307 @ 23°C)
Flexural strength : 34 N/mm2 at 7 days
! Rail track applications, to support heavy cranes, or on
(ASTM C580 @ 23°C)
transporter rails.
Compressive strength : 105 N/mm2 at 23°C
! Pile cap waterproofing (ASTM C579, Method B 110 N/mm2 at 30°C
7 days cure) 115 N/mm2 at 40°C
! Anchoring applications
Modulus of elasticity : 18000 N/mm²
(ASTM C580)
Advantages
*Full pack mix
! Excellent durability - high compressive, flexural and
tensile strengths. Instructions for use
! Cost effective - high early strength gain promotes Filler Ratio
minimum downtime and early commissioning of plant.
Depending upon the installation, geometry and temperature,
! User friendly - simple, full pack mixing to ensure that the the quantity of filler component can be adjusted to suit the
performance characteristics are achieved. application requirement. Given below is the guideline for
! Versatile - suitable for a wide range of loading situations removal of aggregates in Kg(litre). Table guideline for removel
including repetitive dynamic loads. of aggregate per pack. (It is always advisable to use full pack
of aggregate under normal conditions. Working temperetures
! Excellent in service performance - non-shrink capability is exess of 35°C may not require adjustment of filler.)
ensures full surface to surface contact.
Temp Thin pours/ Thick pours/
Description Long distance flow Normal condition
Conbextra EP75 Plus is a solvent free epoxy resin grout 10 - 21°C 6 Kg (3.5 litre) 6 Kg (3.5 litre)
designed for grouting of gap widths of 10 to 150mm. It is 21 - 32°C 12 Kg ( 7 litre) 6 Kg (3.5 litre)
supplied as a three component system consisting of base, > 32°C 6 Kg (3.5 litre) 0
hardener and specially graded aggregate. The components
are supplied in the correct mix proportions designed for
whole pack mixing on site.
Conbextra EP75 Plus*
Conbextra EP75 Plus*
Preparation Mixing
Underplate grouting The entire contents of the hardener can should be poured
into the base container and mixed until homogeneous.
The unrestrained surface area of the grout must be kept to a
Place the mixed base and hardener into a suitable forced
minimum. Generally, the gap between the perimeter formwork
action mixer making sure that the entire volume is poured
and the plate edge should not exceed 75 mm on the pouring
in. Add the aggregate and mix for 2-3 minutes or until uniform
side and 25 mm on the opposite side. Formwork on the flank
colour is achieved. Once mixed, the material must be used
sides should be kept tight to the plate edge. Air pressure
within the specified pot life (see under Properties). After
relief holes should be provided to allow venting of any isolated
this time, unused material will have stiffened and should
high spots.
be discarded.
Formwork
Note: Immediately prior to placement, all surfaces must be
The formwork should be constructed to be leak proof as dry.
Conbextra EP75 Plus is a free flow grout. This can be achieved
Placing
by using foam rubber strip or mastic sealant beneath the
constructed formwork and between joints. Ensure that the grout can be placed within its pot life.
Continuous grout flow is essential. Sufficient grout must be
For free flow grout conditions, it is essential to provide a
available prior to starting and the time taken to pour a batch
hydrostatic head of grout. To achieve this a feeding hopper
must be regulated to the time taken to prepare the next one.
should be used - please consult your local Fosroc office for
Pouring should be from one side of the void to eliminate air
more details.
entrapment. The hydrostatic head must be maintained at
Foundation surface all times so that a continuous grout front is achieved.
This must be free from oil, grease, or any loosely adherent Cleaning
material. If the concrete surface is defective or has laitence, it
All tools and equipment should be cleaned immediately
must be cut back to a sound base. Bolt holes or fixing pockets
after use with Fosroc Solvent 102*.
must be blown clean of any dirt or debris.
Base plate
If delay is likely before placing steel base plates, it is
recommended that the underside and edge are coated with
Nitoprime 25* to prevent rust formation and ensure bonding
with the Conbextra EP75 Plus grout. All metal surfaces should
be cleaned to a bright finish in accordance with Swedish
Standard SA 2½ or equal. Nitoprime 25 can be applied directly
onto newly cleaned steel surfaces even if they are damp.
Page 2 of 4
Conbextra EP75 Plus*
Hot weather working Estimating
Whilst the performance of Conbextra EP75 Plus at elevated Supply
temperatures is assured, application under such conditions Conbextra EP75 Plus : 14 litre packs
can sometimes be difficult. It is therefore suggested that, for Nitoprime 25 : 1 and 4 litre packs
temperatures above 35°C, the following guidelines are used: Fosroc Solvent 102 : 5 litre packs
(i) Store unmixed materials in a cool (preferably temperature
Coverage
controlled) environment, avoiding exposure to direct
Nitoprime 25 : 4.0 to 5.0 m2/litre
sunlight.
(ii) Keep mixing and placing equipment cool, arranging shade Storage
protection if necessary. It is especially important to keep
cool those surfaces of the equipment which will come When stored in warehouse conditions below 35°C, Conbextra
into direct contact with the material itself. EP75 Plus will have a shelf life of 12 months.
(iii) Try to eliminate application in the middle of the day, and
Precautions
certainly avoid application in direct sunlight.
Health and safety
(iv) Ensure that there are sufficient operatives available to
complete application within the material’s pot life. Some people are sensitive to epoxy resin so gloves and a
barrier cream such as Kerodex 71, Rozalex 9, Debba-Wet
Work or similar should be used when handling these products.
If contact with the resin occurs, it must be removed before it
hardens with a resin removing cream such as Kerocleanse
22 or Rozalex 42. Follow by washing with soap and water.
Do not use solvent. The use of goggles is recommended but
should accidental eye contamination occur, wash thoroughly
with plenty of clean water and seek medical treatment
immediately.
Fire
Nitoprime 25 and Fosroc Solvent 102 are flammable.
Flash points
Nitoprime 25 : 39°C
Fosroc Solvent 102 : 33°C
Page 3 of 4
Conbextra EP75 Plus*
Additional Information
Fosroc manufactures a wide range of complementary
products which include :
! waterproofing membranes & waterstops
! joint sealants & filler boards
! cementitious & epoxy grouts
! specialised flooring materials
Fosroc additionally offers a comprehensive package of
products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Approach’ to concrete repair features the following :
! hand-placed repair mortars
! spray grade repair mortars
! fluid micro-concretes
! chemically resistant epoxy mortars
! anti-carbonation/anti-chloride protective coatings
! chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.
* Denotes the trademark of Fosroc International Limited
†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s
responsibility to obtain the recent version. Refer to www.fosroc.com.
Head Office
Al Gurg Fosroc telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
LLC Regional offices
Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Post Box 657, Dubai Bahrain, YBA Kanoo telephone: 17735454 fax: 17732828 email: [email protected]
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
www.fosroc.com
Qatar, Tadmur telephone: 4500607 fax: 4500543 email: [email protected]
UAE/0620/07/A
