HSE Plan for K1 Asset Upgradation Project
HSE Plan for K1 Asset Upgradation Project
of
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CONTENTS
1. Project Highlights 2
1.2 INTRODUCTION 8
2. HSE Policy 10
4.8 Employees/Workers 16
5. HSE committee 17
5.1 OBJECTIVE 18
5.2 Scope 18
5.3 Responsibility 18
5.4 Procedure 18
6. HSE training 20
6.1 Objective 21
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6.3 HSE orientation 21
8 HSE Inspection 25
8.1 Purpose 26
8.2 Procedure 26
8.3 Records 26
9 HSE Audit 28
10.6 Procedure 32
10.8 Records 33
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11.1 In planning the use of the territory 34
14.4 Ladders: 46
14.7-Hand tools: 48
14.9 Guarding 49
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15 Work Permit System 54
15.1 Procedure 55
16.2Hand Protection 57
16.3-Foot Protection: 57
18 Housekeeping 63
19 Environmental Management 66
19.1 INTRODUCTION 68
19.2 OBJECTIVES 68
19.3 DEFINITIONS 68
21 Emergency Management 71
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1. PROJECT HIGHLIGHTS
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1.2-INTRODUCTION
From high tech engineering solutions to world-class consumer products, we, Godrej are an integral part
of the lives of millions of Indians. Setting quality benchmarks and redefining customer satisfaction, as
we enrich lives across boundaries. We are also one of the most respected corporate houses known for
our philanthropy and initiation of labour reforms besides being recognized for our values of fair,
transparent and ethical dealings.
When we said we'll build an empire, we also meant we'll build an empire where values such as
integrity, trust and respect would be the corner stone’s. And when you build an empire on such values,
there is little doubt that you'll go wrong. So, it should hardly come as a surprise that we are an integral
part of millions of people's lives, enriching it in more ways than they can imagine. Today, for most
people we are the shining example of enduring ideals in a changing world.
Our Vision
Our Mission
Our Values
1. Quality
Quality works
On time delivery
2. Occupational health and safety
Prevention of injury
Prevention of ill health
3. Environment
Resource conservation
Prevention of pollution
We shall work as a team to comply to the applicable legal and other requirements and continually
improve our QEHS management quality and QEHS performance
1.3-SCOPE OF WORK
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1.4-LOCATION
PROJECT : K1 Asset Upgradation Project (Phase -1), Candor Kolkata Campus, WB (India)
LOCATION : Candor Kolkata Campus, Rajarhat, Kolkata , WB (India)
Period of Project
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2-HSE POLICY
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10
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3. SITE ORGANIZATION
CHART
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SITE ORGANIZATION CHART--Every project shall have a definite HSE organisation. This shall
come in to effect prior to the commissioning of the project. A typical safety organisation shall be as
follows.
SAFETY MANAGER
SAFETY SUPERVISOR
SAFETY STEWARD
All SHE personal will report to Divisional EHS Head, Regional Business Head & parallel reporting to
Regional Projects Head.
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4. ROLES
&
RESPONSIBILITIES
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04. Roles & Responsibilities
1. To participate in safety activities and give full support for the safety related programs.
2. To chair the safety meeting and advice the execution team to adhere with the recommendation
made by the committee.
3. For any new activity call a meeting with concerned person and discuss the work procedure to
explain the sequence of operation to outline the potential hazards at each stage and indicate
precautions to be adopted.
4. Review the HSE performance of the site and act for continuous improvement.
5. Empower personnel to stop activities where there is an imminent danger of accident.
6. Taking all effort to prevent accident.
Primary first aid for wounding or minor cuts safety person will give First Aid.
10. Conduct fire drill and facilitate emergency preparedness. Design campaigns, competitions and
other special emphasis programs to promote safety in the work place.
11. Assist Project head in effective implementation of approved Project HSE plan.
12. Exercise authority to stop work when need arises.
13. To provide assistances to all levels of management to implement accident prevention activities.
14. Evaluating the sub-contractor’s safety performance.
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4.4 Site In-Charge / Site Engineers:
The site in charge should ensure that an employee (of suitable seniority with authority and
responsibility for health and safety) is always present at site during the course of the work, to supervise,
direct the work force and to receive & implement instructions from the authorities.
All the nominated contractors, other sub contractor and vendor will abide the HSE Manual formulated
by Godrej &Boyce Mfg. Co. ltd. They shall be responsible to follow the guideline laid by Godrej
&Boyce Mfg. Co. ltd.
4.8 Employees/Workers
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5. HSE
COMMITTEE
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OBJECTIVE:
To discuss and decide on matters related to promoting safety in the sites including review of
implementation of the site safety plan, safety inspection and accident / dangerous occurrence
investigation reports
5.2 Scope:
To address Environment, Health and Safety (HSE) issues in the construction, Maintenance and
Environments as well as those issues of small shops
5.3 Responsibility:
5.4 Procedure:
• This committee will be chaired by Project manager / Site in Charge and assist by site
Safety Officer Other committee members will be from respective engineers
A HSE committee is constituted comprising project manager charge as chairman, Heads of
concerned departments and Site Safety Officer as secretary. The formation is duly announced
through a circular signed by Project manager
The committee invites any other person to a meeting if that person’s presence is required to
promote safety
Date and Time are fixed for the meeting (at least once in month)
Agenda for the meeting is finalized well before the meeting and Site Safety Officer circulates the
same among the members with the schedule of the meeting.
List of the discussion held during the meeting is minute on the standard format
Meeting will be held on monthly basis and minutes of meeting will be recorded
Periodicity
The committee will meet at least once in a month on the day (specific date)
Agenda
Secretary will circulate agenda of the meeting at least two days in advance of the schedule date of the
meeting
Circulation
List of the meeting will be minute in the standard format and circulated to the following under the
signature of the secretary.
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6. HSE TRAINING
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6.0 HSE TRAINING
6.1 OBJECTIVE:
To manage the complexity of the safety requirement a well defined and organized “Safety Health and
Environment management system” to be developed at site.
All workmen shall be screened before placement to determine the suitability to activity / work by the
concerned department person. Workmen screening format shall be filled for each workman and
documented in the administration department.
HSE induction shall be given to all new employees before they are deployed in the site activities. HSE
Officer shall explain the general safety rules of the site and all the HSE requirements that are required to
be observed during the site activities. Medical checkup and ID card for all workers.
The concerned site engineer shall conduct toolbox meeting with the workmen and supervisor of each
activity. This meeting shall be conducted on daily basis with proper documentation to remind and
regulate the HSE aspects in the site related activity.
To enhance the HSE standards various HSE programs shall be implemented for HSE promotion,
motivation, recognition, and penalty, etc., for individuals and sub-contractors.
Safety notices, warning signs, posters, slogans, important telephone numbers, shall be duly
displayed to make everyone aware of the prevailing hazards in the construction area. Training program,
drill and demonstration as detailed in this plan shall be organized during the construction period to
enhance the awareness and motivational level.
Every month one person shall be chosen and awarded for “Best Safety Conscious
workman of the month”. This shall be displayed in the notice board also as a part of motivational effort.
Every workman should be trained to do the work assigned for him. Details of the training matrix should
be attached in the plan.
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All hazards warning signs, tags, barriers, etc. must be removed when the hazard is no longer exists.
Removal of warning signs is the responsibility of the person who erected the warning signs. No other
person shall remove or issue instruction for the removal of the warning sign.
Training to be given to workers for working at floors using scaffolding and ladders.
Use of Safety harness and three-point contact procedure.
If any minor injuries happened at the time of work, he must inform his supervisor
immediately.
Then the supervisor should inform about the injury to safety person.
The injured person should come to site there he will be given First AID.
If any major injuries happened the time of work, he must inform his supervisor
immediately.
Then the supervisor should inform about the injury to safety person.
Then the safety person should inform about the injury to NSC safety person.
To the injured person primary Aid to be given and then he must be admitted to the
nearest hospital.
Then the injury must be recorded.
• Material handling (Manual & Mechanical): Training on safe material handling techniques to be
given.
To identify certain critical activities, assess the risk associated therein and suggest precautionary
measures to avoid accidents.
To integrate Safety and work practices.
To create safety awareness to every individual associated with the project.
To provide the necessary Safety inputs.
To formulate and effectively maintain the accident prevention program of the project.
To achieve the prime objective of ' ZERO ACCIDENT '.
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7. SUB CONTRACTOR
EVALUATION,
SELECTION AND
CONTROL
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7. Sub-contractor evaluation, selection and control
The Project shall select a subcontract after evaluating their proposal taking into consideration its cost,
quality, schedule and safety.
It is recognized that it is not simple to apply quantitative weighting to these considerations. However,
the project shall avoid awarding of work to lowest bidder without regard to their Safety Management
Plan and Performance record.
At the time of selecting a subcontractor, the subcontractor will be informed that if they elect to
subcontract out part of its work to others, he shall ensure that its own subcontractors:
1) Are aware of and understand their safety obligation described in Godrej Project Safety Plan.
2) Have the capacity and ability to perform the work in conformance with Godrej Project Safety
Plan
Subcontractors shall be selected based on their previous safety performance, their work experience, cost
and quality.
Once inducted into the company, the sub-contractor and his men will be briefed regarding Safety,
Health and Environment aspects by the Safety team.
They will also be made to understand that they will have to abide to Godrej HSE plan.
The sub contractor will be responsible for control of his workmen. Any violation will lead to
penalty/extradition from site.
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8. HSE INSPECTION
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8. HSE Inspections
To identify Unsafe Conditions and / or Unsafe Act which may lead to accidents, especially part of a
plant or machinery or equipment as well as the activities being undertaken during the execution of a job
and to suggest suitable remedial action to correct the unsafe conditions and / or unsafe act.
8.1 Purpose:
To identify Unsafe Conditions and / or Unsafe Act which may lead to accidents, especially part of a
plant or machinery or equipment as well as the activities being undertaken during the execution of a job
and to suggest suitable remedial action to correct the unsafe conditions and / or unsafe act.
8.2 Procedure:
Site Safety Officer and Site Engineer / Safety Committee Members shall be included in the activity
The inspection carried out as per Monthly planning (G&B/HSE/TCS/08/Rev.00) along with site in
charge / Engineers / Supervisors
Conducts physical inspection of the workplaces referring to the standard safety checklist and also
look for any other unspecified hazards.
Identifies all conformities and non – conformities in respect of physical condition and practices
Circulate copy of the site safety inspection report to Site In charge and the concerned workplace
engineers /supervisors for taking necessary corrective action
Review and follows up implementation of the suggested safety measures and records his findings
on the safety inspection report.
8.3 Records:
Housekeeping Checklist
Description Quantity
Drilling Machine
Screw Driver
Equipments used at floor level inspection will be done ,if any damaged,faulty or problem one
found it will be reported and send it back, penalty will be fo the sub controctor and engineer .
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9. HSE AUDIT
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9.0 HSE AUDITING
Audit may be carried out by the auditors from the organization. The advantages of this audit is in-
depended and unbiased, more weight may be given.
Site Organization
Accident control
Hygiene facilities
Electrical systems
Fire prevention
Safe Work procedure
Mechanical equipment’s
Staking & storage of material
Housekeeping practices
Daily site inspection logs
Protective equipment’s
Safety training, Tool box talks
First aid arrangement and first aid register
Traffic control
Description Quantity
Cutting Machine
Drill Machine
Grinders
Hand tools
Equipments used at floor level inspection will be done ,if any damaged,faulty or problem one
found it will be reported and send it back, penalty will be fo the sub controctor and engineer .
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10. ACCIDENT
INVESTIGATION &
REPORTING
PROCEDURES
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10.1 ACCIDENT INVESTIGATION
There are many legal and economic reasons for investigating accidents. The results of any
Investigation should however be used to help prevent a recurrence by indicating modification to
procedures, premises, training or supervision.
All accidents should be investigated. Study of incidents producing minor injuries or near misses can
often reveal a major hazard. The depth of investigation will depend upon the degree of injury or
damage but should primarily depend upon the basic hazard. Action to eliminate the hazard can only
be taken when it has been determined following investigation.
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10.5 ACCIDENT REPORTING
The most important reason for reporting accidents is prevention of future occurrences due to
similar factors. The information in reports will suggest modifications in procedures, Premises,
training or supervision. To that end the investigation of the occurrence should be carried out as
detailed in 7 to 10. As the report may be used to determine a client’s right to an incapacity
allowance from GODREJ it must be completed as quickly as possible after an accident that causes
the client to lose time beyond the date on which the accident occurred.
It is the responsibility of the concerned site engineer to inform the safety department about the
incident/dangerous occurrences or near miss cases or the incident took place
Any incident (including near misses, dangerous occurrences) to be reported as soon as it occurs and
investigation report to be submitted within 24 hours.
Procedure:
If an accident / dangerous occurrence occur, Site Safety Officer conducts an on-spot investigation
of the same at the earliest after receiving preliminary accident report or informs information to that
effect.
Site Safety Officer tries to find out as many direct causes and indirect contributory causes of the
accident or dangerous occurrence as possible from the concerned site personnel and on spot
physical conditions.
Conclusions are drawn from the facts collected during the investigation and precautionary measures
to prevent similar accident / dangerous occurrences.
The investigation report in the prescribed format duly filled in and signed by Site Safety Officer is
forwarded to site In charge, Project Manager,
10.8- Records:
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11. OCCUPATIONAL
HEALTH MEASURES
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Occupational health services should propose appropriate prevention and control measures for the
elimination of hazardous exposures and for protecting workers' health. Control measures should be
adequate to prevent unnecessary exposure during normal operating conditions, as well as during
possible accidents and emergencies.
Guidelines for preventive actions for management and control of health and safety hazards and risks:
11.1 Pre-entry medical checkup and periodical medical camps/checkups for workers to be
conducted.
11.2 In planning the use of the territory of a construction site, the following shall be indicated:
The location of office rooms and non-work rooms on the site;
The places for the unloading and storage of erection material;
The places for the storage and disposal or removal of waste and debris. This requirement is
particularly important if waste from dangerous chemicals and materials containing such
chemicals is generated during the work;
The location of installations and equipment;
The dimensions of routes for passage and movement, and their location, lighting and
maintenance;
The access routes for rescue and ambulance crews in the event of an accident;
The location of emergency routes and exits.
A protective helmet is mandatory on a construction site in and where, due to the work
technology, the risk of head injury exists.
Safety belts equipped with safety ropes shall be used while working on scaffolding, roofs and
work platforms and in other places where falling from a height cannot be prevented by other
safety measures. If the length of the rope often needs to be adjusted, self-adjusting safety ropes
shall be used.
Non-slippery and non-penetrable safety footwear shall generally be used on construction sites.
Kneepads shall be used while working on the floor or during other work involving kneeling.
If work is performed in the dark or underground, a reflex reflector or a reflector-band shall be
worn on clothing. If work is performed in places near traffic, the worker shall wear a bright
waistcoat or clothing and, in the dark, also a reflector-band. A reflector-band shall be attached
in a visible place and, if necessary, also to a protective helmet
If workers have to enter a high-risk area where the atmosphere contains a dangerous chemical,
has an insufficient oxygen level or is inflammable, the
Workers shall use personal protective equipment to prevent any damage to their health. The
activities of the workers shall be watched from outside
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Standardization of Safety Helmet Colour Codes:
Following Safety Helmet Codes are to be used by different personnel on site.
The colour codes are as follows
The floor area at a workstation shall be such as to allow workers sufficient freedom of
movement to perform their work, taking account of any necessary materials and work
equipment present.
The floors of workplaces shall not be slippery and shall have no dangerous bumps, holes or
slopes.
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12. LABOUR WELFARE
MEASURES
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12.1 Drinking water in site
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13. RISK ASSESSMENT &
MITIGATION
PROCEDURES
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HSE Risk Assessment & Safe Work method
A risk assessment is simply a careful examination of what, in your work, could cause harm to people, so
that you can weigh up whether you have taken enough precautions or should do more to prevent harm.
Workers and others have a right to be protected from harm caused by a failure to take reasonable
control measures. Accidents and ill health can ruin lives and affect your business too if output is lost,
machinery is damaged, insurance costs increase, or you have to go to court. You are legally required to
assess the risks in your workplace so that you put in place a plan to control the risks.
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13.1 RISK ASSESSMENT PROCESS FLOW CHART
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13.2 RISK LEVEL DETERMINATION MATRIXES:
The identified hazards will be evaluated in accordance with their probability and severity, and
classified in the categories indicated below
A: EXTREME: Hazard must be avoided (or the level of risk reduced significantly and reliably by
additional controls)
B: HIGH: Hazard should be avoided (or the level of risk reduced significantly and reliably by
additional controls)
D: LOW: Risk is controlled as far as reasonably practicable – No further control measure necessary
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GODREJ & BOYCE MFG.CO.LTD,
Risk Assessment Sheet for material
handling
Date : 12-02-2014
Doc No.:
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42
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RISK MATRIX:
PROBABILITY SEVERITY
(Likelihood of
event
may occur several times, not surprising,
occurring) occurs frequently, to be expected, likely
3. Probable
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3.Fatal long- term effect reportable under
Legislation; single fatality, environmental
pollution with major / prolonged effect,
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14.1 SCAFFOLDING AND LADDER SAFETY:
Scaffold must be provided for all work which cannot be safely done from the ground or part of
the building.
Ladders, properly secured, can be used – but only for light work which can be done with one
hand
Scaffold must be erected, altered, or dismantled only under competent supervision and, as far as
possible, by experienced persons. All scaffolding materials must be inspected before use to check
that they are up to standard.
Scaffold must be kept in good order and every effort made to prevent the accidental displacement
of any part.
In a scaffold when platforms are being moved to the next level, the existing platform is left
undistributed until the new bearers have been set in place and braced prior to receiving the new
platforms.
No rigging shall be done from scaffold handrails, mid rails, braces.
Adjusting screws shall not be extended more than 12” of thread.
Scaffolds under which personnel are to pass shall be provided with ½” mesh, 18-gauge wire
screen or equivalent between the toe board and handrail.
No make shift components / spares to be used against the actual designed components.
Proper lock pins to be used to lock the bracings.
Base plates and sole plates, particularly as there is only a single line of standards.
Line of standards and ledgers. Standards vertical
Spacing of putlogs.
Working platform. Check line and even support of boards: over-hang: lapped boards and fillets
Guardrails and toe boards
Security of boards, toe boards and guardrails
longitudinal bracing
Means of access
Spade end of putlog fully home (75 mm in brickwork bed joint)
Ties, particularly on lift below working platform or, in early stages, rakes on alternate standards.
Platform loading (Not overloaded)
Security and correct use of fittings, couplers, etc.
Condition of tubes and fittings
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Damage from fallen material
Security of stacked materials.
Mobile Scaffold towers top plat form shall not be higher than 3.5 times of the minimum base
dimension, unless secured to a permanent structure. (i.e. if the width of the scaffold tower is 2M.
then the height of the top platform should not exceed 3.5 times of 2M, e.g. 7M
Where space permits, all scaffold platforms shall be equipped with standard 42” high handrails
rigidly secured (not wired) and standard 21” high mid rails, completely decked with safety plank
or manufactured scaffold decking and equipped with rigidly secured toe boards on all four sides.
Decking planks shall be secured in place. Planks shall overhang end supports a minimum of 6”
and a maximum of 12”. Rolling scaffolds shall be used only on a stable level, smooth surfaces, or
the wheels shall be contained in wooden or channel iron runners. Personnel shall watch for
overhead clearance when moving a scaffold. Casters shall be pinned.
Bricks, tiles, blocks and similar material shall not be stacked higher than 24” on the scaffold deck.
A scaffold shall be tied off or stabilized with outriggers while working on it.
By no means shall the safe working loads on all scaffolds be exceeded.
After the inspection scaffolds must be tagged
Green tag-Safe for use
And tags must be signed by the inspector who carried out inspection of scaffolds, and same
procedure should be followed for ladders as well.
14.4 Ladders:
All ladders shall be of proper length and in good condition. The use of ladders with broken or
missing rungs or steps, broken or split side rails or with other faulty of defective construction is
strictly prohibited in this Project Site.
Use of metallic ladders near live electric wiring is strictly prohibited.
Use of ladder in a horizontal position as walkways or as scaffolds is strictly prohibited.
All ladders shall extend at least 1m above the level to be served.
No portable single ladder should be more than 6mlength. The spacing of rung shall be in250 to
300 mm.
All ladders shall be placed at a maximum verticality of 4:1 (4 vertical to 1 horizontal) Having
clear access at top and bottom.
The ladder should be securely lashed or otherwise fastened to prevent its slipping.
The feet of the ladder should be placed on a substantially firm and level base, and not on any
other loosely kept / held objects, like barrels, Wooden boxes etc.
Never place a ladder in front of a door that opens towards the ladder, unless the door is locked,
blocked or guarded.
While ascending or descending the user shall face the ladder. Use both hands and place his feet at
the side rather than the middle of the rungs.
Do not work from the top three (3) rungs of any straight or extension ladder.
Do not work or stand on the top of a stepladder.
Step ladders shall not be in use with damaged spreaders lock.
Extensive usage of ladders as only means of access is not permitted at SDPL site. Use of
Extension Ladder & Step ladder must be avoided as far as possible at site.
Current control device to be in proper order in any welding machine.
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Welding Stubs to be collected in a designated bin after the day’s work and be disposed off to the
vendor.
All the workers will be explained safe work execution plan and related safety precaution to be
adopted.
Proper usage of PPEs (full body harness with proper anchorage & Safety Helmet with chin strap
in place) shall be ensured at the time of working
A communication system has been established and explained to the workers.
Adequate illumination has been ensured in case of night work.
Work-area inspected prior to starting of the job.
Area below the workplace shall be barricaded as per the site rules, especially below hot works
Workmen provided with bag/ box to carry bolt, nuts and hand tools.
All work platforms to be of adequate strength and ergonomically suitable, Wooden board is used
for platform, adequate support to be
Provided in every 1mt., for 38 mm. board maximum span length should not exceed 1.5 mt.
Workmen are instructed to strictly compliance to anchor the safety belt during higher elevation
(more than 1.8M of height t) job.
Proper arrangement made (life line etc.) for anchoring the safety belt.
All hand and power tools, and similar equipments are to be maintained in a safe condition and
all power tools must be tested & tagged.
When power- operated tools have provisions for safety guards, they must be equipped with
such guards when in use.
Any belts, gears, shafts, pulleys, sprockets, spindles, drums, fly wheels, chains, or other
reciprocating, rotating, or moving parts of equipment are to be guarded, if such parts are
exposed to contact by workers, or otherwise create a hazard.
Machine guarding must be provided to protect the operator and other employees from hazards
created by point of operation, nip points, rotating parts, flying chips, and sparks
The guarding is to be in conformity with any appropriate standards therefore, or in the
absence of applicable specific standards, is so designed and constructed as to prevent the
operator form having any part of his body in the danger zone during the operating cycle.
The following are some of the machines, which usually require point of operation guarding:
guillotine cutters, shears, alligator shears, power presses, milling machines, power saws,
jointers, portable power tools, forming rolls etc.
When the periphery of the blades of a fan is less than (2.128 m) above the floor or working
level, the blades must be guarded. The guard must have openings not larger than (1.27 cm).
Employees using hand and power tools are exposed to the hazard of falling, flying, abrasives,
and splashing objects, or exposed to harmful dusts, fumes, mists, vapours, or
Gases. All personal protective equipment shall meet the requirements and be maintained
according to National / International Standard
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All hand held powered platen sanders, grinders with wheels 5.08 cm diameter or less, routers,
planners, laminate trimmers, nibblers, shears, scroll saws, and jigsaws with blade Shanks one-
fourth of an inch wider or less, are to be equipped with only a positive “on- off”
control.
All hand held powered drills, tapers, fastener drivers, horizontal, vertical, and angel grinders
with wheels greater than 5.08 cm in diameter, disc sanders, belt
Sanders, reciprocating saws, saber saws, and other similar operating powered tools, are to be
equipped with a momentary contact “on-off ” control, and may have a lock- on co
accomplished by a single motion of the same finger, or fingers that turn it on.
All other hand- held powered tools, such as circular saws, chain saws, and percussion tools
without positive accessory holding means are to be equipped with a constant pressure switch
that will shut off the power when the pressure is released.
Workers must learn to recognize the hazards associated with the different types of tools, and the
safety precautions necessary to prevent injury from those hazards.
Do not use broken, defective, burned, or mushroomed tools. Report defective tools to the
supervisor for replacement.
Always use the proper tools and equipment for any task you may be assigned to do. For
example: do not use a wrench as a hammer, or a screwdriver as a chisel.
Do not leave tools on scaffolds, ladders, or any overhead working surfaces, Rack, bins, hooks,
or other suitable storage space must be provided and arranged to permit convenient
arrangement of tools.
Do not strike two hardened steel surfaces together (i.e., two hammers, or a hammer and
hardened steel shafts, bearings etc.).
Do not throw tools from one location to another, from one worker to another, or drop them to
lower levels
When necessary to pass tools or material under the above conditions, suitable containers and/ or
ropes must be used.
Wooden tool handles must be sound, smooth, and in good condition, and securely fastened to
the tool.
Only non-sparking tools shall be used in locations where sources of ignition may cause a fire
explosion
Tools requiring heat-treatment shall be tempered, formed, dressed, and sharpened by workmen
experienced in these operations. Wrenches, including adjustable pipe end and socket wrenches
are not to be used when jaws are sprung to the point that slippage occur.
Electric tools present several dangers to the user; the most serious is the possibility of
electrocution. Only assigned, skilled operators shall operate power tool.
All electrical power operated tools are to be either of the approved 110v double insulated type
or grounded.
Materials should be secured when power tools are applied to it.
Each power tool should be examined before use, for damaged parts, loose fittings, and frayed or
cut electrical cords. Defective tools should be tagged and taken out of service.
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Put off the power supply before performing any tool change, other setting / adjustment
activities while working with power tools.
Interlocking devices shall be in working order and shall never be bypassed.
All tools shall be checked periodically and tagged. Tagging system should be followed at all
Godrej sites.
The use of electric cords for hoisting or lowering tools is not permitted.
Tools must have either a three-wire cord with ground and be grounded, double insulated, or
powered by a low-voltage isolation transformer. A Ground-Fault Circuit Interrupter
(GFCI/ELCB) must be used to prevent the worker from electrical shock hazards.
Never remove the third prong from the plug.
Electric tools shall be operated within their design limitations.
Gloves and safety footwear are recommended during use of electric tools.
When not in use, tools shall be stored in a dry place.
Electric tools shall not be used in damp or wet location
Work areas shall be well lighted.
14.9 Guarding
If it is not possible to prevent access to dangerous parts of machinery using fixed guards alone,
you
should use a combination of fixed guards, adjustable guards, interlocked guards or automatic
guards
and, if necessary, protection devices such as two-handed controls, pressure mats and light
guards
And protection appliances such as jigs, holders and push-sticks.
Any hinged, sliding or moveable guards which form part of a perimeter fence or enclosure (for
Example, doors) should be fitted with an interlocking mechanism that prevents the machine from
working unless they are closed properly.
Material handling alone is found to be responsible for twenty five percent of total accidents that take
place in industry.
Some of the incidents that take place during mechanical handling of materials are as follows:
The following precaution should be taken to prevent any incident due to mechanical material
Handling:
Competent supervision
Proper PPEs is a must at site work
Use of guide rope during material lift with a crane
Check for access, material objection & road condition prior to do the material handling
Ensure adequate lighting during night time
No over loading of the lifting equipment
Check all the lifting tackles for its operable condition
There should be no opening in any work platform except for allowing access to such working
platform.
All holes or openings through floors or decking at all elevations shall be provided with hole.
Covers made of. Re-bar mesh shall be placed over the opening or the hole shall be guarded by a
railing with toe board.
Material and equipment shall not be stored on a whole cover.
Every hole cover shall have a sign reading “WARNING – TEMPORARY COVER – DO NOT
REMOVE UNLESS AUTHORISED” or shall otherwise identified.
A hole cover shall be cleated, wired or otherwise secured so it cannot be slipped sideways or
Horizontally beyond the hole.
Every hole cover shall extend adequately beyond the edge of the hole.
Temporary Barricades with caution tapes shall be provided around work areas to provide a
visual
Guard to prevent unwanted movement of persons, including excavations, holes, and openings in
floors, roofs and elevated platforms, Radiography work, and underneath any raised load /
overhead job / hoisting work.
Barricades shall be about 42” (one meter) high and maintained square and level.
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Barricades shall be erected before a hole is cut and extended as the excavation progresses.
Barricades shall be removed when no longer needed.
Blinking lights (Red light) shall be used on road closure after dark and as required by the Site
rules.
For a longer job for several weeks in a same area and a physical protection is required,
Hard Barricading / Protective barricading shall be installed, e.g. Wooden post, Fabricated steel
frame etc. Hard barricading shall be fixed rigidly into the ground to withstand some load.
Hard barricading should be designed to withstand at least 200 lbs. of force in any direction with
minimal deflection.
Compressed Gas such as oxygen, acetylene, Carbon dioxide, Nitrogen, Argon cylinders shall be
handled with care, properly supported in an upright position away from any source of heat and
Securely tied off
All compressed gas cylinders in use shall have valve key on the valve. All cylinders not in use shall
have the protection valve cap in place and shall be stored in a designated outside the work area.
During handling from one work area to other all compressed gas cylinders should be secured on a
cylinder trolley. Usage of loose cylinders should be avoided.
Compressed gases, including air, shall not be used for cleaning clothes, the body or work areas.
When gas cylinders are required to be lifted by hoisting equipment, a basket, cradle or Similar
handling device shall be used. Slings directly attached to cylinders are strictly forbidden.
Do not strike an arc on cylinder
Do not use cylinders as rollers.
Before connecting regulators to cylinders, carefully crack open the cylinder valve to blow out any
foreign particles. Close the valve. After the regulator connected, ensure that the second stage of the
regulator is closed. Stand to one side and open the cylinder valve slowly.
Open valves on all fuel gases except acetylene (propane, map, natural gas etc.)
Completely to backseat valve and prevent leaking. Acetylene valves should be opened
One quarter turn only.
Do not exceed 15 psi on the torch when using acetylene.
Cutting nozzle to be cleared regularly and kept clean to prevent flash back.
Use proper hose preferably with pressure testing certificate and rated for that purpose.
When lighting a torch (1) open the fuel gas valve (2) light the torch (3) then open the Oxygen valve.
Use an approved spark lighter.
Do not use matches, cigarette lighters, or Cigarettes light a torch. Reverse the order to shut down
the torch.
Keep oil and grease away from oxygen regulators, hoses and fittings.
Inspect all hoses, gauges, and torches before each use.
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5-drill machine with chargeable battery
6-aluminiam cutter machine
Material safety data sheets (MSDS) for all chemicals stored / used at site must be made available for
ready reference. - Persons handling / using chemicals shall be advised of the dangers / health effects of
chemical Appropriate PPE must be made available
All the chemicals should be stored under cool and dry shelter with proper ventilation / lighting.
Containers of chemicals should be closed, when not in use. ‘No smoking’ boards to be displayed in the
storage area. No use of open flame and spark producing devices or equipment in the surrounding. All
flammable waste should be kept in fire resistance covered containers until removed and disposed off.
Welding and electrical cables should be kept away from flammable liquid container No naked bulbs or
light.
Submittal of all environment related documents and records pertaining to monitoring and trend analysis
on key parameters such as but not limited to consumption/efficient use of resources such as energy,
water, material such as cement, fly ash, iron and steel, recycle/reuse of waste etc that shall have
demonstrated continual improvement in the implementation of Environmental Management System.
Failure to do so the employer shall impose appropriate penalty as indicated under penalty clause.
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The structure and condition of work equipment, cranes and other lifting equipment, scaffolding,
mobile shuttering, temporary supports and protective equipment used in erection work shall
ensure the safety of the work.
A general inspection involving inspection of the order on a construction site, protection against
falling, scaffolding, access routes, lighting, energy distribution
Installations, lifting equipment and the methods of preventing the collapse of soil or
excavations, etc. shall be conducted on the construction site at least once a week.
Before scaffolding, work platforms and ladders are used on the construction site, and at regular
intervals thereafter, an inspection shall be carried out to check that they are in good condition.
The inspection of scaffolding and work platforms shall be repeated if they
Have been subjected to strong wind, heavy equipment or heavy loads or if they have not been
used for more than one month. Special attention shall be paid to support and protective
shuttering.
A competent person shall conduct the technical inspection of pressure and lifting equipment
used in construction, including cranes, pursuant to the established procedure.
Basic fire-fighting devices and automatic fire extinguishing systems shall be regularly
maintained, checked and tested.
Ventilation:
Steps shall be taken to ensure that there is sufficient fresh air at workstations, having regard
to the working methods used and the physical demands placed on the workers.
If a forced ventilation system is used on a construction site, it shall be maintained in
working order.
Workers shall not be exposed to draughts which are harmful to health.
Any sediments or extraneous matter which, upon inhalation, may endanger the health of workers shall
be immediately removed
Lifting equipment:
All lifting devices and accessories, including their accessories, component parts, supports and
anchoring, shall be properly designed, constructed and installed and sufficiently strong for the
use to which they are put, and they shall be maintained in good working order.
Lifting equipment may only be operated by workers who have received the appropriate
training.
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All lifting devices and accessories shall clearly display their maximum load values.
Lifting equipment and accessories may not be used for other than their intended purposes.
Before starting any work covered under Work Permit System (WPS), the concerned
supervisor (permitted) sends detailed information regarding the nature of work for which
authorization under (WPS) has been sought in the prescribed form.
After getting the request for a specified work, the issuing authority inspects the area /
location / equipment /plant as mentioned in the form.
After physical inspection as above, the issuing authority consults Site Safety Officer on safety
aspects referring to the instructions given in the form and authorizes the permitted to carry out
the work under the permitted safe conditions for a specified period of time.
After completion of the job, the permit is brought back by the permitted supervisor to
the issuing authority
The issuing authority cancels the permit and the permit is filled with Site Safety Officer
for record.
15.2-Different types of Work Permit
A) Working at Height:
Work Permit System shall be required for construction activities on fragile roof and activities
exceeding 3 meters height from ground level. This (WPS) shall ensure the provision of lifeline,
Safety harness and proper working platform with guardrail, sound and rigid platform, trained
scaffold erectors.
Before an employee performs any servicing or maintenance on a system where the unexpected
energizing, start up or release of kinetic or stored energy could occur and cause injury or damage,
the system shall be isolated in accordance with requirement
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Various Work Permit Formats attached.
Hard Hat / Safety Helmet to be used with chin strap attached to chin for all the activities in the site and
provided with ventilation hole for comfort.
All hard hats/safety helmets should be inspected at least every three months and a record maintained of
their condition.
No damaged Helmet should be in use. Damaged helmet to be replaced immediately. At least 10% extra
stock of helmet, from the total number of manpower to be maintained at site.
Helmet should never be used for any other activities (i.e. to hold paint & other material) other than head
protection.
Appropriate Gloves shall be used where any risk of hand injury due to cut, burn, abrasion is present due
to the work practices, e.g. welding, cutting, rigging, fabrication etc.
Safety shoe shall be worn by site personal considering the nature of works where foot injury may take
place, i.e. crushing injury due to material fall, penetration of sharp objects and ensure that footwear
maintained clean and dry.
Generally Hearing protection (ear plugs / muffs) shall be worn by personnel involved in work areas
where continuous noise level exceeds 85 dB for entire shift of 8 hours. Or where impact noise exposure
exceeds 120 dB.
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Additionally, hearing protection shall be used where it is required so by the site-specific hazard.
Proper Safety glasses shall be worn by everyone in all designated construction areas where there is a
chance of eye injury due to flying dust, welding flash, penetration of sharp objects etc.
Full face shields shall be worn for welding & gas cutting operation.
No safety eyewear made of plastic or polymer shall be used for welding, gas-cutting or any other hot
work
Damaged, smoked out safety glasses to be replaced immediately with a new one.
Approved type of dust mask shall be used where excessive dust will be generated during chipping or
concrete breaking operations etc.
Dust- Mist respirator shall be used where there is a chance of excessive organic fumes /vapors
generation
Only full body harness with double lifeline shall be used for this purpose.
The safety belt should be use d for all the height work greater than 1.8Mincluding working on properly
constructed working platforms.
Anchorage for the lifeline must be provided and in absence of any suitable anchorage point one
temporary guide rope tied with two permanent structures, must be provided
A protective helmet is mandatory on a construction site in are where, due to the work technology, the
risk of head injury exists.
Safety belts equipped with safety ropes shall be used while working on scaffolding, roofs and work
platforms and in other places where falling from a height cannot be prevented by other safety measures.
If the length of the rope often needs to be adjusted, self-adjusting safety ropes shall be used.
Non-slippery and non-penetrable safety footwear shall generally be used on construction sites.
Kneepads shall be used while working on the floor or during other work involving kneeling.
If work is performed in the dark or underground, a reflex reflector or a reflector-band shall be worn on
clothing. If work is performed in places in the vicinity of traffic, the worker shall wear a bright
waistcoat or clothing and, in the dark, also a reflector-band. A reflector-band shall be attached in a
visible place and, if necessary, also to a protective helmet
If workers have to enter a high-risk area where the atmosphere contains a dangerous chemical, has an
insufficient oxygen level or is inflammable, the workers shall use personal protective equipment in
order to prevent any damage to their health. The activities of the workers shall be watched from outside.
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As mentioned earlier.
17. MAINTENANCE OF
REGIME FOR
CONSTRUCTION
EQUIPEMENT AND
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MACHINEY
Introduction to maintenance:
Maintenance can be defined as working on something to keep it in a functioning and safe state and
preserving it from failure or decline. The “something “could be a workplace, work equipment.
Preventive – or proactive – maintenance is carried out to keep something functional. This type
of activity is usually planned and scheduled.
Corrective – or reactive – maintenance is repairing something to get it working again. This is
an unscheduled, unplanned task, usually associated with greater hazards and higher risk levels.
Maintenance is not the exclusive domain of fitters and mechanics it is the responsibility of all.
Works in every sector and is carried out in almost every working environment.
Workers’ health and safety can be affected during the maintenance process, but also by lack of
maintenance or inadequate maintenance. Design of equipment and the work area also has a
significant impact on the health and safety of workers performing maintenance.
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Mechanical failure or loss of control when using a tool with defective parts. Examples of
unsafe tools are hammers with loose or damaged heads, screwdrivers with broken
handles or blunt edges, chisels with mushroomed heads, and blunt saws.
Power tools:
Malfunctioning of safety devices such as emergency button (red button), protective covers,
guards, etc. In case of emergency these devices will not work properly or will provide limited
protection to the worker, which in some cases can be worse than no protection at all because it
gives a false sense of security.
Risks of electrocution, shock or burns due to electrical malfunctions, torn cables and lack of
proper insulation or proper earthing.
Cracked or broken grinding wheels or cracked blades can cause injuries. E.g. cracked abrasive
wheels could fly apart in operation, which could lead to serious injury or death.
Emissions of chemical substances such as toxic fumes or dust, etc.
Noise and vibration emitted by almost all portable tools that can lead to hearing loss and hand–
arm vibration syndrome respectively. Vibration can cause “white-finger” disease,
This arises from damage to the muscles and nerves that control the blood flow. Poorly
maintained tools can cause a significant increase in noise and vibration emissions (e.g. a
cutting tool that is not sharp emits higher levels of vibration). Also, damaged anti-vibration
mountings in a tool can increase transmission of vibration to the worker
Preventing hazards associated with the use of hand and power tools through maintenance:
Constant care and adequate maintenance and storage are essential for the safe use of portable tools at
construction sites. In practice, this involves daily visual inspections aimed at detecting signs of possible
fault; for example, oil or coolant leaks, structural cracks, or cutting-edge wear. This also includes the
mechanical adjusting and tune-up of equipment and the detection and correction of small problems
before they become major problems. Items requiring attention should be reported.
Some basic rules to prevent hazards associated with the use of hand and power tools are:
A checklist can help you identify the hazards related to maintenance of portable tools and take the
necessary preventive measures. Depending on the power source, different checklists may be necessary:
18. HOUSEKEEPING
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Good housekeeping is an essential part of every job. Work areas, walkways and equipment shall be
kept clear of loose materials, tools and scraps.
Spills such as grease, water or oil shall be cleaned up as soon as possible; a delay could result in an
accident to you or a fellow worker.
Supervisors are responsible for good housekeeping in or around the work. As minimum, the
following requirements shall be adhering to:
• M a t e r i a l shall not be places where anyone might stumble over it, where it might fall on
someone, or on or against any support unless the support can withstand the additional weight.
• T r a s h and other waste material shall be kept in approved place. Trash shall not be allowed to
accumulate and shall be removed and disposed of as soon as practicable.
The project shall form a team of housekeeping to maintain daily the general tidiness
of worksite.
A lay out demarcating areas for stacking and disposing the materials to be made.
The materials shall be stacked with clear passageways to reach them. Care shall be taken so that
the materials do not protrude beyond the marked area posing tripping hazard.
Name boards shall be displayed to identify the material in the storage area.
Adequate lighting to be provided in the material storage area.
Sufficient fire extinguishers to be kept at conspicuous places and the path to reach them are kept
free.
Toxic & hazardous materials are labelled and kept at isolated place where only authorize persons
shall handle. The Material Safety Data Sheet (MSDS) of the chemicals are displayed nearby.
Flammable materials like acetylene, diesel, gasoline, paints etc are stored under well-ventilated
shed. Electrical connection in those locations should be proper and maintained well such that they
do not cause short circuits. Smoking, carrying matchbox or any other fire causing materials is
prohibited in these areas.
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Barrels and drums shall preferably be placed on end. If placed on their sides, these shall be provided
with racks.
19.2 Waste management as per the Hazardous Wastes (Management and Handling) Rules, 1989
Using good waste management practice on site will help your organization to comply with
environmental legislation, reduce our costs and assist in creating a positive image of our business. This
can meet regulatory requirements, improve the environment, and reduce waste going to landfill by
successfully implementing a site waste management plan. There may even be savings. These can arise
from reduced wastage of materials, reduced transport and disposal costs, and compliance with legal or
contractual requirements. The environment will also benefit through reduced waste going to landfill,
fewer greenhouse gas emissions in construction and fewer pollutants. Longer term, good practice in the
industry will also help avoid punitive regulations governing waste management.
Consider the source of materials (Is the company certified with environmental standards?
Quality materials and recycled materials may prove cheaper).
Consider the packaging used for materials delivered to the site -can this be reduced or recycled.
Make sure storage areas are safe, secure and weatherproof (where required)
Store liquids away from drains, burns and in bonded areas to prevent pollution
We will train our Engineering Staff and Supervisory staff for all Environmental Matters including
Housekeeping, Hazardous waste Handling and Disposal
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Hazardous substance means any substance or preparation with, by reason of its chemical or physic
chemical properties or handling, is liable to cause harm to human beings, other living creatures, plant,
microorganism, property or the environment.
All the chemicals should be stored under cool and dry shelter with proper ventilation / lighting
All the chemicals should be stored under cool and dry shelter with proper ventilation / lighting.
Chemicals classified as hazardous chemicals under “Manufacture, Storage and Import of Hazardous
Chemical Rules, 1989 of Environment (Protection) Act, 1986 shall be disposed off in a manner in
compliance with the procedure given in the rules under the aforesaid act.
No use of open flame and spark producing devices or equipment in the sure all flammable waste should
be kept in fire resistance covered containers until removed and disposed off.
Welding and electrical cables should be kept away from flammable liquid container.
1 Types of scraps:
All the machinery shall be used with valid PUC. Noise level might be 75dB & ensuring about the
spillage of oil from equips. It shall be strictly restrict the oily water formation and accumulation. It shall
be recorded and conducting frequent inspection over the environmental criteria.
The TFS shall handle waste in a manner that ensures they are held securely without loss or leakage thus
minimizing potential for pollution. The TFs shall maintain and clean waste storage area regularly and
the following method used to identify
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19.10 Site Activities:
Ensure options for the use of reclaimed and recycled construction materials that meet the materials
specification are considered.
Recycle suitable spoil, demolition materials, pruning’s, and surplus construction material arising
from the works on site to avoid the need to transport materials.
Promote good practice awareness as part of health and safety induction / training for workers onsite.
Segregate different types of waste as they are generated using different skips where possible (given
the space available). At a minimum there should be skips for wood, inert and mixed materials,
although a skip for metals may generate some income. If there is a shortage of space and not
enough room for multiple skips gets a licensed waste management company to deal with waste -
they may be able to recover recycled materials from mixed skips.
Complete waste transfer notes before any waste leaves the site
Ensure all waste carriers have a valid waste carriers registration certificate
Ensure all wastes are disposed of at a correctly licensed site
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19. ENVIRONMENTAL
MANAGEMENT
20.1 INTRODUCTION:
20.2 OBJECTIVES:
Obtaining environmental quality through continual Environmental Quality
Taking mitigation measures to maintain pollution levels within permissible limits.
Ensure compliance with environmental standards laid down by statutory agencies.
20.3 DEFINITIONS:
Environmental Pollution: Environmental Pollution means the presence in the environment of
any environment pollutant.
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Noise is any unwanted sound, which disturbs functioning of persons.
Surrounding in which we live is environment; consist of air, water, soil, man, materials, flora,
fauna etc.
Environmental Pollutant: Environmental pollutant means any solid or liquid or gaseous
substance present in such concentration as may be or tend to be injurious to environment.
Hazardous substances: Hazardous substance means any substance or preparation with, by
reason of its chemical or physic chemical properties or handling, is liable to cause harm to
human beings, other living creatures, plant, microorganism, property or the environment.
MEDICAL EMERGENCY
In case of any medical emergency, the injured will be sent to hospital with which hospital has tied up.
Awareness regarding first aid room, first aid box, and tie-up hospital will be done by displays, toolbox
talks and circulars.
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20.
TOBACCO FREE POLICY
&
MOBILE USAGE POLICY
This policy covers the smoking of any tobacco product, including smokeless tobacco products and
electronic cigarettes (regardless of tobacco content), and it applies to both employees and non-employee
visitors at the site premises. It can lead to fire hazards at site as well as create obstruction to maintain a
clean workplace to the workmen.
Therefore, smoking and chewing tobacco product is strictly prohibited at the sites. Everyone who enters
the site needs to always adheres to this policy strictly. Serious action will be taken against the violator o
this policy.
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A separate smoking zone needs to be provided which will be clearly demarcated and away from
working area with all due precautionary measures i.e. fire extinguishers, cigarette bit collection bin etc.
Usage of mobile phone is new hazard found at any project site. To overcome that we are hereby making
a policy that usage of mobile phones is prohibited during following activity:
2. Material Movement
3. Working at Height
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21. EMERGENCY
MANAGEMENT
The Building and Other construction workers act 1996 require that the constructor shall establish
Emergency Response Procedures for every project. This document provides a plan to assist. This is the
emergency preparedness procedures for Godrej & Boyce Mfg. Co. Ltd. in CANDOR- Kolkata Campus.
It helps to minimize the human suffering and economic losses that can result from emergencies.
It should be understood that the size and complexity of projects, as well as their access and location,
have a bearing on the degree of planning necessary for emergencies. It is therefore, it is strongly
recommended that we ensure that a member of staff on site assist in developing the emergency plan.
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Emergency preparedness helps to minimize the human suffering and economic losses that can result
from emergencies.
Electrical Hazardous: Following all the Electrical Hazardous that take place at site:
FLOOD & CYCLONE: Information is obtained from television, radio, newspaper or any other source.
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7) Staff workmen &family to be rehabilitated.
EARTH QUAKE: Adequate precaution to be taken care for work sites at earth quake prone areas can
be determined through seismic studies carried out by project people. Information/weather forecast are
obtained from television, radio, newspaper &Metrological Dept./any other source.
1. A-team with over lapping responsibility to be formed to initiate action during a contingency
2. Emergency assembly place for site 7labour colony is to be identified separately.
3. Declaration of emergency situation by project manager.
4. Shifting of Equipments /Materials to an identified location Evacuation of workmen & staff
from emergency assembly point to a safe shelter by administrative in charge.
5. Arrangement for food, drinking water &medical aid by Administrative in charge.
6. District emergency Authority (District collector) to be informed.
7. After he emergency is over the normal situation is t be declared by the project manager.
8. Staff workmen &family to be rehabilitated.
FIRST-AIDER:
Time Office
For minor injuries, arrange First-Aid Treatment at the Time office itself.
For Major Injury shift the victim to the Nearest Hospital
HSE Officer:
Project Manager:
Arrange all required facilities through Accounts & Administration for the necessary medical
aid, manpower, money, conveyance etc.
In case of fatal or likely to be fatal, inform Local Police and the concerned
After the emergency is over, the normal situation is to be declared by Project Manager
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Staff, workmen & family to be rehabilitated.
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