Air Cooled Scroll Water Chillers

ALY (R-410A) Series

ALY010D thru ALY120D
10 TR thru 120 TR
35 kW thru 422 kW
Company Business
Zamil Air Conditioners (ZAC), a sector business of Zamil Industrial, is the largest supplier of air conditioners in the Middle East. It manufactures
and markets a whole range of air conditioners from room air conditioners to packaged units to large capacity chillers for residential, commercial
and industrial applications. Zamil Air Conditioners was founded in 1974 as one of the first air conditioning companies to be established in Saudi
Arabia and today is a leading international manufacturer of air conditioning systems & service solutions and is Number One in the Middle East.
ZAC’s operations are structured into four companies supporting seven in-house brands and twelve products and service units as well as a
number of international brands under the OEM Sales. The seven in-house brands are Zamil Air Conditioners, Classic, Zamil, Cooline, CoolCare,
Climatech and Geoclima.
The four companies are:
1. Zamil Air Conditioners & Home Appliances Co. (L.L.C.), supporting Zamil, Classic, Cooline, GE and OEM brands for consumers.
2. Zamil Central Air Conditioners Co. (L.L.C.), supporting Zamil Air Conditioners, Cooline and Climatech for commercial and industrial customers.
3. Zamil Air Conditioning and Refrigeration Services Co. (L.L.C.), providing electromechanical engineering, construction and project management
services, HVAC Operation & Maintenance, Retrofit Services, Spare Parts, Fire Protection, Controls, Electrical Services, Coils, Ducting and Coating.
4. Geoclima srl is an independent business supporting other three companies for their requirements of Chillers and Double Skin AHU’s.
The first three Companies- direct their business operations from the First and Second Industrial Cities in Dammam, Saudi Arabia and have a
product design center in Austria.
GEOCLIMA has its engineering and production departments located at Monfalcone, Italy.
All the four companies, while operating independently, supplement each other’s activities in a way that makes synergy work at its best and
achieves ZAC’s goals of maximizing customer value and satisfaction.

OEM Sales - Private Labeling

Zamil Air Conditioners produces branded air conditioners under OEM agreements for several leading international brands. Such relationships are
testimony to the excellence of ZAC’s engineering and production processes. Most of the units produced under the private labeling agreements
are for window and mini-split systems. However, ZAC is expanding its OEM offerings to include residential and light commercial units. Some of
the OEM brands manufactured at Zamil Air Conditioners are: Supra, Sanyo and Blue Star.

Joint Venture
Middle East Air Conditioners - Joint Venture with General Electric.
Zamil Air Conditioners partners with GE Appliances - Europe since 1997, in a joint venture called Middle East Air Conditioners (MEAC), for
manufacturing and marketing of GE branded air conditioners.
MEAC was awarded the license to manufacture Window, Mini Splits and Ducted Split types under the brand names GE, Hotpoint and RCA. Today,
MEAC enjoys extensive coverage in Saudi Arabia, GCC and the African market. In an ever-changing market, MEAC continually strives to acquire
new technologies and stylish integrated design with optimum performance and reliability that bring greater value to customers.

Factories and Production

Zamil Air Conditioners has two prime manufacturing plants in Dammam, Saudi Arabia and a production facility in Italy operated by GEOCLIMA and
a product design center in Austria. ZAC can produce up to 900,000 room air conditioners, 300,000 mini-split systems and 65,000 central air-
conditioning systems per annum and supplies air conditioning products to over 55 countries across the world - the major markets being GCC,
Middle East, North Africa, Europe and Asia.

Quality & Product Certificates

The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2008 certification.
ZAC’s products are certified with:
1. CE (Council of European Community).
2. UL (Underwriters Laboratory).
3. Eurovent (Certified Performance).
4. ISO 9001-2008 (International Organization for Standardization).
5. AHRI (Air-Conditioning, Heating and Refrigeration Institute).
Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed bin Fahd Al Saud
Award for Factory Safety.

Our Products & Service Units

In addition to consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners manufactures a host of
residential, commercial and industrial air conditioners. This broad product range extends from the concealed units up to 5 TR, the ducted splits
up to 30 TR, the packaged units up to 95 TR, the single and double skin air handling units up to 138,316 CFM, the water chillers up to 500 TR and
the centrifugal chillers up to 5,000 TR cooling capacity.
Our products and services include, in addition to Maintenance, Retrofit & Operations (MRO), complete integrate suite of solutions like:
• Zamil Projects: Providing EPC for electromechanical works for Industrial, Utility and Oil & Gas customers.
• Zamil Controls: Design, assembly, integration and commissioning of low current & low voltage systems.
• Zamil Fire Protection: Design, integration and commissioning of active fire protection systems.
• Zamil Electrical: Design, integration and commissioning of lv/mv (low voltage/middle voltage) systems.
• Coil & Coating: Coil replacement, anti-corrosion coating, water proofing & reflective coating and passive fire protection solutions.
• Zamil Ducting: Facilities designs and manufactures high quality duct systems and other HVAC industry related products, utilizing state of the
art automated duct lines, Plasma Cutting, CNC Turret punch press and other specific machinery through two duct factories located in Saudi
Arabia western province (Yanbu) and Eastern province (Dammam).
 INDEX

Contents Page

Model decoding ........................................................................................................................................ 2

Introduction ........................................................................................................................................... 3-5

Unit features, standard specifications & options .................................................................................... 6-9

Physical data ...................................................................................................................................... 10-11

Selection procedure ............................................................................................................................ 12-13

Performance data ................................................................................................................................ 14-17

Electrical data ......................................................................................................................................... 18

Water side pressure drop ........................................................................................................................ 19

Unit dimensions ................................................................................................................................. 20-24

Typical schematic wiring diagram ....................................................................................................... 25-28

Microprocessor controller ........................................................................................................................ 29

Application guidelines ......................................................................................................................... 30-34

Rigging instructions ................................................................................................................................. 35

Installation clearance .............................................................................................................................. 36

Mounting location .................................................................................................................................... 37

Load distribution ...................................................................................................................................... 38

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.

THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

1
 MODEL DECODING
1, 2 & 3 4, 5 & 6 7 8 9 10 11 12 13 & 14
BASIC UNIT SIZE REFRIGERANT ELECTRICAL CONDENSER COIL CIRCUIT BREAKER COOLER OPTIONS HGBP OPTIONS OPTIONS
(SERIES) (NOMINAL SUPPLY &
CAPACITY) (V-Ph-Hz) ACCESSORIES

ALY D : R-410A H : 220-3-60 A : ALUMINUM FIN A : COMPRESSOR A : STANDARD WITH A : STANDARD UNIT SEE NOTE # 2 BELOW
010 CIRCUIT BREAKER VICTAULIC CONN.* WITHOUT HGBP
AIR COOLED
SCROLL M: 380-3-60 B : PRE-COATED
WATER 015 (4 WIRE) ALUMINUM FIN B : FLANGE CONN. B : HGBP (OPTIONAL)
CHILLERS (OPTIONAL)*
C : COPPER FIN
020 F : 460-3-60
C : ASME STAMPED
D : ALUMINUM FIN
WITH ResisTec WITH VICTAULIC CONN.
025
COATING (OPTIONAL)*

030 E : COPPER FIN D : ASME STAMPED

WITH ResisTec WITH FLANGE CONN.
035 COATING (OPTIONAL)*

(SEE NOTE # 1
045 BELOW)

050

060

2
075

080

090

110

120

NOTES:

* NOT APPLICABLE FOR MODELS ALY010D TO ALY060D, MPT (MALE PIPE THREAD) CONNECTION ONLY.
1. FOR OTHER COATING, SPECIFY YOUR REQUIREMENTS IN WRITING.
2. COMPUTER SELECTED DIGITS (FROM 'AA' TO 'ZZ') DESCRIBING OTHER OPTIONS & ACCESSORIES OR COMBINATIONS THEREOF, SUCH AS: - CONDENSER COIL GUARD
- COOLER GUARD
- UNIT DISCONNECT SWITCH
- WATER FLOW SWITCH
- SPRING ISOLATOR
- MULTI-ResisTec etc...
 INTRODUCTION
Zamil Air cooled scroll chillers (ALY series) are the heart of most central Air Conditioning systems for medium size
buildings. They consist of one or more hermetic scroll compressors, air-cooled condenser coils with condenser fan(s) and
motor(s), insulated liquid cooler, expansion device, interconnecting refrigerant piping, oil & refrigerant charge, control panel,
wiring and other auxiliaries.

ALY series, The new generation of air cooled packaged liquid chillers.

ALY series air cooled scroll chillers are available in capacity range 10 TR (35 kW) to 120 TR (422 kW) at AHRI conditions,
in one single enclosure, utilizing refrigerant R-410A as working fluid with option of three different power supply ratings.

ALY series chillers have been designed and manufactured to meet the requirements of the Gulf’s severe climatic condi-
tions and specifically for outdoor installation, on roofs or ground level. They are factory assembled, leak tested, evacuated,
internally wired, fully charged with refrigerant. Each ALY chiller is fully factory tested before delivery and is ready for
installation. All what required on site is to connect chilled water pipes and main power supply.

Scroll Compressor:
The scroll compressor consists of two involutes or Archimedean spirals (Figure-1). One spiral is positioned inside the other
to form a series of recent-shaped pockets. During compression the upper spiral remains stationary and the lower one, being
eccentrically mounted on the drive shaft, describes an orbital rather than a simple rotary motion.

3
 FIGURE- 1
How a Scroll Compressor works:

Compression in the scroll is created by the interaction of an orbiting spiral and a stationary
spiral. A refrigerant enters the outer openings as one of the spirals orbits.

The open passages are sealed off as gas is drawn into the spiral.

As the spiral continues to orbit, the gas is compressed into two increasingly smaller pockets.

By the time the gas arrives at the center port, discharge pressure has been reached.

Actually, during operation, all six gas passages are in various stages of compression at all
times, resulting in nearly continuous suction and discharge.

4
Refrigerant enters the compressor at the suction connection and flows around the motor’s housing and enters at the
bottom side through the openings.
Oil droplets separate from the refrigerant and fall into the oil sump.
All suction refrigerant passes through the electrical motor, ensuring full motor cooling.
After that the refrigerant enters the scroll elements.

Tandem Compressor:
Models ALY020D to ALY120D use tandem scroll compressors. Tandem scroll compressors make possible great flexibility
in system design for a wide range of applications. Since each compressor may be operated individually, this design
provides simple, capacity reduction & maximum power savings and greatly simplifies system control. In any well designed
system, this kind of design offers a much greater factor of redundancy than a single compressor and provides emergency
protection for the product. In addition to greater reliability, one great advantage of the multiple compressor design over other
large horsepower compressors is the fact that in the event of compressor damage, replacement of either compressor in the
tandem can be easily done.

COOLERS
The DX shell and tube cooler with removable ‘U’ shaped bundled tubes are made of internally grooved copper tubes
expanded into heavy steel tubular sheets. The cooler housing and baffles are constructed of steel and brass respectively.
All coolers are fitted with vent, drain connection and water pipe connections as below:
1. Male pipe thread (MPT) connection for the models ALY010D - ALY060D.
2. Victaulic connection for the models ALY075D - ALY120D.

The coolers are insulated with heavy closed cellular foam insulation (3/4” thick).

WATER SIDE REFRIGERANT SIDE

UNIT MODEL COOLER
DESIGN PRESSURE, TEST PRESSURE, DESIGN PRESSURE, TEST PRESSURE,
(BAR/PSIG) (BAR/PSIG) (BAR/PSIG) (BAR/PSIG)

ALY010D - ALY120D STD 10/147 14/204 29/426 41.5/610

ALY010D - ALY120D ASME (option) 10/147 11.3/165 29/426 41.5/610

5
 FEATURES
These ALY series, packaged air cooled water chillers are designed to provide engineering excellence in comfort air condi-
tioning and industrial cooling with a superior combination of energy saving, performance, application flexibility, ease of
service & maintenance and withstanding extremely high ambient temperatures. These chillers incorporate a wide range of
features including:

* Microprocessor controller, which monitors analog and digital inputs to achieve precise control & protective functions of
the air cooled water chiller units. The microprocessor controller is complete with all the hardware and software neces-
sary to control the chiller unit and ensures its efficiency and reliability.

* Compact unit design and open base design provides easy access and service to the major components and accesso-
ries.

* High Energy Efficiency Ratio (EER) hermetic scroll compressors.

Single point power connection to minimize job site installation cost and time.
*
Completely wired control panel with the advanced microprocessor controller that provides all the necessary operations
* and safety controls.

* Made ready connection for remote ON/OFF switch and General Alarm output.

* Compressor connections are Direct On Line (DOL) for all models (see electrical data).

* Low noise condenser fans, direct drive with rolled form venturi design to eliminate airflow recycling & short circuiting.

Condenser fans are die-cast aluminum aerodynamic design, top discharge & provided with protective grille mounted on
* top panel within the unit casing.

All condenser fan motors are totally enclosed air over type (TEAO) with class ''F'' winding insulation.
*
STANDARD SPECIFICATIONS
CAPACITY CONTROL
The Zamil air cooled scroll water chillers incorporate stepped load shedding as required by most energy management
systems. Modulation of capacity in response to system load requirements is affected by the microprocessor controller
which monitors the leaving water temperature.

Capacity control is achieved by cycling compressors ON/OFF and sequential operation of compressors which provides
optimal part load capacities for chillers with multiple compressors.
See the following table for the standard and optional capacity control for each unit.
% FULL LOAD CAPACITY CONTROL
MODEL NUMBER
STANDARD OPTIONAL

ALY010D - ALY015D 100-OFF 100-HGBP-OFF

ALY020D - ALY045D 100-50-OFF 100-50-HGBP-OFF

ALY050D - ALY120D 100-75-50-25-OFF 100-75-50-25-HGBP-OFF

NOTES:
1. HGBP = Hot gas bypass available on lead compressor for all models (optional).
2. HGBP modulates to approximately 50% of compressor step capacity. Example: ALY050 with HGBP (25% x 0.5=12.5%
minimum capacity).

6
CONDENSER COILS
Vertical & V-configurations condenser coils are corrugated fin and tube type, constructed of seamless 3/8" dia. & 0.017"
(0.42 mm) thick copper tubes, mechanically bonded to aluminum fins for maximum heat transfer efficiency.

As a standard on aluminum fins, ZAC provides Coil Coating, which is a single component of aluminum
impregnated coating applied on the fins of heat exchanging coils. The product has been designed for Middle East climate
conditions. A high chemical, abrasion and UV resistance has been proven in both laboratories and on field environment. The
coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation purposes.

The fins have full self spacing collars which completely cover each tube. The staggered tube design improves the thermal
efficiency. End plates support sheets are 14 gauge galvanized steel, formed to provide structural strength. Each coil is
pressure tested in the factory at not less than 650 psi air pressure.

CABINET
All units are of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by hot dip
process of lock-forming quality conforming to ASTM A 653 commercial weight G-90 followed by baked on electrostatic
polyester dry powder coat.

CONTROL PANEL
The control panel design is equivalent to NEMA 4 (IP55) with hinged door for easy access ensuring dust and weather-
proof construction. Internal power and control wiring is neatly routed, adequately anchored and all wires identified with
cable markers as per NEC standards applicable to HVAC industry.
The electrical controls used in the control panel are UL approved and are reliable in operation at high ambient conditions
for a long period.

MICROPROCESSOR CONTROLLER
A new compact electronic controller with a complete management for air cooled water chiller control capability. This
controller manages the analog and digital inputs to achieve precise operation and safety function of the chiller unit.
A user friendly display interface allows to access the operating condition, control set point & alarm of the unit that are
clearly visible on its display board.
The controller is equipped with a compressor rotation operation to allow the compressor running hours to be balanced
(lead lag). The controller has feasibility to be connected to a supervisor network via RS485 serial line for Remote
Monitoring and Remote configuration of the unit parameters.
The controller consists of the following hardware:
1. Control board - complete control of function and safety operation of the compressor(s) and fan(s).
2. Aux. Board - Expansion Board for more I/O.
3. Remote Monitoring System (optional) - Remote Monitoring & Configuration of the unit.
4. User interface Board/Remote Terminal - Provided to access the operating condition, control set point and alarms of the
unit.
Access of the following status on the display:
1. Water inlet / outlet Temperature
2. Compressor Status
3. Fan Status
4. Alarms
5. SI or English Unit
6. Pump ON/OFF status (optional)
System Protection:
1. Compressor Winding High Temperature / Overloading
2. Low / High Pressure
3. Evaporator freeze Protection
4. Sensor Error
5. Time delay - Anti recycle time for compressor
6. No Water Flow or Trip Pump condition

7
CONDENSER FANS
Condenser fans are constructed of die cast aluminum blades/hubs with direct driven motors. All fans are statically and
dynamically balanced to operate at minimum noise and vibration.

CONDENSER FAN MOTOR

Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase with
class ''F'' winding insulation and ball bearings for high ambient application. These fan motors are of totally enclosed air over type
(TEAO) with inherent thermal protection of automatic reset type & specially designed for outdoor applications.

STANDARD CONTROL & SAFETY DEVICES

MICROPROCESSOR CONTROLLER: This controller monitors the analog and digital inputs to achieve precise control &
safety functions of the unit.
COMPRESSOR MOTOR INTERNAL OVERLOAD: The internal overload protects the compressor and senses the
motor winding temperature in case of overload.
STARTERS: The starter is operated by the control circuit and provides power to the compressor motors. These devices
are rated to handle safely both RLA and LRA of motors.
UNDER/OVER VOLTAGE AND PHASE PROTECTION: Protects against low/over incoming voltages as well as single
phasing, phase reversal and phase imbalance by de-energizing the control circuit. It is an automatic reset device, but it
can be set up for manual reset.
CRANKCASE HEATERS: Each compressor has crankcase heater. The compressor crankcase heater is always on
when the compressors are de-energized. This protect the system against refrigerant migration, oil dilution and potential
compressor failure.
HIGH PRESSURE SWITCH: This switch provides an additional safety protection in the case of excessive discharge
pressure.
LOW PRESSURE CUT-OFF: This switch provides an additional safety protection in the case of unsafe low suction pres-
sure.

CIRCUIT BREAKERS: Protects against compressor/condenser fans/pump branch circuit fault. When tripes, the breaker
opens the power supply to the compressor/condenser fans/pump and control circuit through auxiliary contacts.

STANDARD ACCESSORIES
UNIT ON-OFF SWITCH: ON-OFF switch is provided for manually switching the unit control circuit.
USER DISPLAY AND KEYPAD: Display the status of the unit, menu and setting adjustments, fault indications due to
trips and reset trips and lockouts.
THERMAL EXPANSION VALVE: Thermal expansion valve is used to regulate the refrigerant flow to the water cooler
and maintain a constant superheat used for ALY010D - ALY015D.
ELECTRONIC EXPANSION VALVE: Electronic expansion valve is used to regulate the refrigerant flow to the water cooler
and maintain a constant superheat and load optimization for ALY020D - ALY120D.
REPLACEABLE FILTER DRIER: Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil contaminating
particles by the filter drier.
CONTROL CIRCUIT TRANSFORMER: A factory mounted and wired control circuit transformer is furnished eliminating the
need for running a separate 220 volt power supply to the unit control circuit.
SIGHT GLASS: A moisture indicating sight glass installed in the liquid line. An easy-to-read color indicator shows
moisture contents and provides a mean for checking the system refrigerant charge.
LIQUID LINE SOLENOID VALVE: Closes when the compressor is off to prevent any liquid refrigerant from accumulating
in the water cooler during the off cycle.

8
 OPTIONS
HOT GAS BYPASS SYSTEM: Hot gas bypass is provided on the lead circuit to permit operation of the system down to
50% of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the
compressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor.

WATER FLOW SWITCH: Paddle type field adjustable flow switch for water cooler circuits. Interlock into unit safety circuits
so that the unit will remain off until water flow is determine.

SUCTION AND DISCHARGE VALVES: To isolate the compressor in order to facilitate servicing or compressor replace-
ment.

UNIT MOUNT SPRING ISOLATORS: These housed spring assemblies have a neoprene friction pad on the bottom to
prevent vibration transmission.

LIQUID COOLERS: ASME code stamped liquid cooler.

PRESSURE GAUGES: Suction & discharge pressures gauges.

SAFETY VALVE: This valve protects the unit against high discharge pressure in the system due to malfunction of high
pressure switches.

NON-FUSED MAIN DISCONNECT SWITCHES: To disconnect power supply of the unit for servicing and repair works. This
as well equipped with door interlock device.

CONDENSER COIL GUARD: Protect the condenser coil from physical damage.

COMPRESSOR/COOLER GUARD: Protect the compressor from vandalism.

COOLER HEATER WRAPPED: Prevent freezing up of water on low ambient temperature.

COPPER FINS/TUBES CONDENSER COILS: For seashore salty corrosive environments.

BMS: BACNET, MODBUS, LON works and remote monitoring.

COATED COPPER FINS/TUBES CONDENSER COILS: For seashore or acid corrosive environments.

Multi : A two component coating system that withstands the extreme climate conditions. The coating can be
applied to all metal parts of HVAC equipment; the piping, the compressors and grids might require a different pre- treatment
and layer build up. Please check ResisTec product information sheets, the heat exchangers can not be coated using this
type. The coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation
purposes.

9
 PHYSICAL DATA
UNIT SIZE ALY010D ALY015D ALY020D ALY025D ALY030D ALY035D ALY045D

COMPRESSOR
PART NUMBER 208/230V-3Ph-60Hz 800-696-67 800-696-76 800-696-67 (2) 800-696-73 (2) 800-696-76 (2) 800-696-79 (2) 800-696-85 (2)

380V-3Ph-60Hz 800-696-68 800-696-77 800-696-68 (2) 800-696-74 (2) 800-696-77 (2) 800-696-80 (2) 800-696-86 (2)

460V-3Ph-60Hz 800-696-69 800-696-78 800-696-69 (2) 800-696-75 (2) 800-696-78 (2) 800-696-81 (2) 800-696-87 (2)

NUMBER OF COMPRESSORS 1 1 2 2 2 2 2

NUMBER OF CIRCUITS 1 1 1 (TANDEM) 1 (TANDEM) 1 (TANDEM) 1 (TANDEM) 1 (TANDEM)

OIL CHARGE PER COMPRESSOR, Liters 3.25 3.25 3.25 3.25 3.25 4.67 6.8

% FULL LOAD CAPACITY CONTROL 100-0 100-0 100-50-0 100-50-0 100-50-0 100-50-0 100-50-0

MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC

OIL LUBRICATION CENTRIFUGAL OIL PUMP

REFRIGERANT R-410A

EXPANSION VALVE DEVICE THERMOSTATIC ELECTRONIC

CONTROL VOLTAGE 220V-1Ph-60Hz

CONDENSER
CONDENSER COIL Tube Dia.- Rows - Fins per inch 3/8–2–12 3/8–2–12 3/8–3–12 3/8–4–12 3/8–4–12 3/8–3–12 3/8–3–12

Total face area, Sq. ft. 27.8 44.4 44.4 44.4 53.3 88.9 106.7

AIRFLOW, CFM 13931 26998 25786 24694 25902 51572 53548

NUMBER OF FAN/FAN DIA.,mm 1/800 2/800 2/800 2/800 2/800 4/800 4/800

FAN MOTOR RPM @ 230/380/460-3-60 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030

COOLER
PART NUMBER 800-897-83 800-897-84 800-897-85 800-897-88 800-897-89 800-897-90 800-897-91

SHELL DIAMETER, mm 140 140 140 168 168 168 194

LENGTH, mm 1265 1570 1770 1705 1805 2205 2029

TOTAL WATER HOLDING VOLUME, Liters 12 16 19 21 26 32 38

WATER IN/OUT PIPE DIA.mm 38 50 50 64 64 64 75

GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) 6 9 6 9 10 11 14

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 67.2/63.6/58.4 70.2/66.6/61.4 70.2/66.6/61.4 70.7/67.2/61.9 71.9/68.4/63.1 76.3/72.8/67.5 78.8/75.3/70

SHIPPING/OPERATING WEIGHTS (Aluminum coil), kg 654/666 762/778 861/880 934/958 975/1001 1660/1692 1762/1830

SHIPPING/OPERATING WEIGHTS (Copper coil), kg 694/706 826/842 959/978 1075/1099 1144/1170 1855/1887 2028/2066
NOTES: 1. All compressors operate at 3500 RPM @ 60Hz.
2. Sound pressure level : ±2dBA.

10
 PHYSICAL DATA
UNIT SIZE ALY050D ALY060D ALY075D ALY080D ALY090D ALY110D ALY120D

COMPRESSOR
800-696-79 (2) 800-696-85 (2)
PART NUMBER 208/230V-3Ph-60Hz 800-696-73 (4) 800-696-76 (4) 800-696-79 (4) 800-696-85 (2) 800-696-85 (4) 800-696-88 (2) 800-696-88 (4)
800-696-80 (2) 800-696-86 (2)
380V-3Ph-60Hz 800-696-74 (4) 800-696-77 (4) 800-696-80 (4) 800-696-86 (4) 800-696-89 (4)
800-696-86 (2) 800-696-89 (2)
800-696-81 (2) 800-696-87 (2)
460V-3Ph-60Hz 800-696-75 (4) 800-696-78 (4) 800-696-81 (4) 800-696-87 (2) 800-696-87 (4) 800-696-90 (2) 800-696-90 (4)

NUMBER OF COMPRESSORS 4 4 4 4 4 4 6

NUMBER OF CIRCUITS 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 3 (TANDEM)

OIL CHARGE PER COMPRESSOR, Liters 3.25 3.25 4.67 4.67/6.8 6.8 6.8/6.3 6.3

% FULL LOAD CAPACITY CONTROL 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0100-75-50-25-0

MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC

OIL LUBRICATION CENTRIFUGAL OIL PUMP

REFRIGERANT R-410A

EXPANSION VALVE DEVICE ELECTRONIC

CONTROL VOLTAGE 220V-1Ph-60Hz

CONDENSER
3/8–3–12
CONDENSER COIL Tube Dia.- Rows - Fins per inch 3/8–4–12 3/8–4–12 3/8–3–12 3/8–3–12 3/8–3–12 3/8–4–12 3/8–4–12

Total face area, Sq. ft. 106.7 106.7 177.8 177.8 213.3 213.3 213.3

AIRFLOW, CFM 51804 51804 103144 103144 107096 103512 103608

NUMBER OF FAN/FAN DIA.,mm 4/800 4/800 8/800 8/800 8/800 8/800 8/800

FAN MOTOR RPM @ 230/380/460-3-60 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030

COOLER
PART NUMBER 800-897-92 800-897-93 800-897-94 800-897-95 800-897-96 800-897-98 800-897-99

SHELL DIAMETER, mm 194 194 219 219 219 273 273

LENGTH, mm 2029 2229 2264 2464 2665 2217 2517

TOTAL WATER HOLDING VOLUME, Liters 38 42 47 57 67 72 97

WATER IN/OUT PIPE DIA.mm 75 75 100 100 100 125 125

GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) 7 9 12 12/14 14 14/18 18

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 73.7/70.2/64.9 74.9/71.4/66.1 79.3/75.8/70.5 80.8/77.2/72 81.8/78.3/73 81.4/77.8/72.6 80.9/77.4/72.1

SHIPPING/OPERATING WEIGHTS (Aluminum coil), kg 1803/1841 1818/1860 3186/3238 3250/3307 3438/3660 3595/3678 3737/3834

SHIPPING/OPERATING WEIGHTS (Copper coil), kg 2145/2183 2160/2202 3576/3628 3642/3699 3910/4132 4171/4254 4416/4513
NOTES: 1. All compressors operate at 3500 RPM @ 60Hz.
2. Sound pressure level : ±2dBA.

11
 SELECTION PROCEDURE (English units)
DESIGN REQUIREMENTS
The following design requirements must be known to select a package chiller. ELEVATION ABOVE CAPACITY
CORRECTION
1. Required cooling capacity in tons SEA LEVEL (FT.) FACTOR
2. Leaving chilled water temperature in 0F (LCWT) 0 1.00
2000 0.99
3. Chilled water flow rate in GPM 4000 0.98
0 _
4. Chilled water cooling range in F (water in temp. water out temp.) 6000 0.97
5. Design ambient temperature TABLE - 1
6. Minimum ambient temperature
7. Altitude
8. Electrical power supply EVAPORATOR FOULING CAPACITY POWER AHRI
CORRECTION INPUT
FACTOR (HR-FT2-0F/BTU) FACTOR STANDARDS
FACTOR
SAMPLE SELECTION 0.00010 1.000 1.000
Select an Air Cooled Packaged chiller for the following conditions: 0.00025 0.992 0.997
0.00050 0.978 0.990 ARI-550/590
Required system capacity is 33 tons at 540F entering chilled water 0.965
0.00075 0.984
and 440F leaving water. Design ambient temperature is 950F. 0.00100 0.951 0.978
Altitude is 2000 feet above sea level. TABLE - 2
Water cooler fouling factor is 0.00010. Power supply: 380V-3Ph-60Hz.
STEP-1: UNIT SELECTION
Entering the capacity performance data at given LCWT and ambient temperature.
+0.6
ALY035 chiller unit at sea level will produce 36.7 tons and 34.5 kW compressor

CORRECTION FACTOR (0F)

power input at 440F leaving chilled water temperature with 100F water temperature +0.4
difference and 950F ambient temperature.
+0.2

For the conditions required, the unit actual cooling capacity when corrected for
0
altitude (0.99) and fouling factor (1.0).
Capacity = 36.7x0.99x1.0 = 36.3 Tons, which then exceeds the requirements. -0.2

So the selection is correct.

-0.4
5 10 15 20
STEP-2: CHILLED WATER FLOW (GPM): CHILLED WATER TEMPERATURE RISE (0F)

Required capacity (Tons) x 24 33 x 24 TABLE - 3

Water GPM = = = 79.2 GPM
Cooling Range, ΔT 100F
Referring to pressure drop chart (page # 19), pressure drop at 79.2 GPM = 15.3 ft. of water for selected model.
STEP-3: ELECTRICAL
Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ALY035 is to be sized at a minimum circuit
ampacity (MCA) of 117 Amps and the main branch protection device is to be sized at a maximum over current protection
(MOCP) of 175 Amps.

STEP-4: CHILLED WATER PUMP SELECTION

For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop calcu-
lated in step 2.

STEP-5: LCWT CORRECTION

Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water tempera-
ture range is above 100F and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 100F.
EXAMPLE:
If LCWT rise is 12.50F, enter correction curve at 12.50F and read the correction factor of 0.2. The corrected LCWT is
44+0.2 = 44.20F.
NOTE: 1. When the chilled water temperature rise is less than 80F, the high water flow rate will result to excessive pressure
drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.

12
 SELECTION PROCEDURE (Metric units)
DESIGN REQUIREMENTS
The following design requirements must be known to select a proper package chiller. ELEVATION ABOVE CAPACITY
CORRECTION
1. Required cooling capacity in kilowatt (kW) SEA LEVEL (Meter) FACTOR
2. Leaving chilled water temperature in 0C (LCWT) 0 1.00
600 0.99
3. Chilled water flow rate in LPS
1200 0.98
0 _
4. Chilled water cooling range in C (water in temp. water out temp.) 1800 0.97
5. Design ambient temperature TABLE - 1
6. Minimum ambient temperature
7. Altitude
8. Electrical power supply EVAPORATOR FOULING CAPACITY POWER
AHRI
CORRECTION INPUT
FACTOR (M2-0C/W) FACTOR FACTOR STANDARDS
SAMPLE SELECTION 0.000018 1.000 1.000
Select an Air Cooled Packaged chiller for the following conditions: 0.000044 0.992 0.997
0.000088 0.978 0.990 ARI-550/590
Required system capacity is 122 kW at 120C entering chilled water 0.000132 0.965 0.984
and 60C leaving water. Design ambient temperature is 350C. 0.000176 0.951 0.978
Altitude is 600 meter above sea level. TABLE - 2
Water cooler fouling factor is 0.000018. Power supply: 380V-3Ph-60Hz.
STEP-1: UNIT SELECTION
Entering the capacity performance data at given LCWT and ambient temperature. +0.33
ALY035 chiller unit at sea level will produce 127.3 kW and 34.3 kW compressor

CORRECTION FACTOR (0C)

power input at 60C leaving chilled water temperature with 60C water temperature +0.22

difference and 350C ambient temperature.

+0.11

For the conditions required, the unit actual cooling capacity when corrected for 0
altitude (0.99) and fouling factor (1.0).
Capacity = 127.3x0.99x1.0 = 126 kW, which then exceeds the requirements. -0.11

So the selection is correct.

-0.22
4 5 6 7 8 9 10
STEP-2: CHILLED WATER FLOW (LPS): CHILLED WATER TEMPERATURE RISE (0C)

Required capacity (kW) x 0.239 122 x 0.239 TABLE - 3

Water LPS = = = 4.85 LPS
Cooling Range, ΔT 60C
Referring to pressure drop chart (page # 19), pressure drop 4.85 LPS = 43.8 kPa for selected model.
STEP-3: ELECTRICAL
Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ALY035 is to be sized at a minimum circuit
ampacity (MCA) of 117 Amps and the main branch protection device is to be sized at a maximum over current protection
(MOCP) of 175 Amps.

STEP-4: CHILLED WATER PUMP SELECTION

For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop calcu-
lated in step 2.

STEP-5: LCWT CORRECTION

Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water tempera-
ture range is above 60C and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 60C.
EXAMPLE:
If LCWT rise is 7.40C, enter correction curve at 7.40C and read the correction factor of 0.11. The corrected LCWT is
60C+0.11 = 6.110C.
NOTE: 1. When the chilled water temperature rise is less than 4.40C, the high water flow rate will result to excessive
pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.

13
 PERFORMANCE DATA (English units)
LEAVING 950F AMBIENT TEMPERATURE 1050F AMBIENT TEMPERATURE 1150F AMBIENT TEMPERATURE 1250F AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. FLOW CAP. COMP. CAP. COMP. FLOW CAP. COMP. FLOW
EER EER FLOW EER EER
(LCWT) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM)
ALY 010D 8.8 9.2 9.5 21.12 8.2 10.4 8.0 19.68 7.6 11.8 6.7 18.24 6.9 13.4 5.4 16.56
ALY 015D 13.6 13.2 9.6 32.64 12.7 14.7 8.2 30.48 11.8 16.4 7 28.32 10.7 18.3 5.8 25.68
ALY 020D 17 17.7 9.5 40.8 15.8 20 8 37.92 14.6 22.8 6.6 35.04 13.3 25.9 5.4 31.92
ALY 025D 21.4 22.8 9.7 51.36 20.1 25.5 8.2 48.24 18.7 28.6 6.9 44.88 17.3 32.1 5.8 41.52
ALY 030D 24.5 27 9.5 58.8 23 30.1 8.1 55.2 21.3 33.6 6.8 51.12 19.4 37.6 5.6 46.56
ALY 035D 33.2 33.6 9.7 79.68 31.3 37.4 8.3 75.12 29.2 41.9 7.1 70.08 27.2 47.1 6 65.28
ALY 045D 41.8 44 9.7 100.32 39.3 48.9 8.3 94.32 36.5 54.5 7.1 87.6 33.6 60.7 5.9 80.64
40 0F
ALY 050D 44.3 45.2 10.1 106.32 41.7 50.5 8.6 100.08 38.9 56.6 7.3 93.36 35.8 63.4 6.1 85.92
ALY 060D 50.8 54.5 9.8 121.92 47.7 60.7 8.4 114.48 44.2 67.8 7 106.08 40.4 75.7 5.8 96.96
ALY 075D 67.7 67.5 9.8 162.48 63.6 75.1 8.5 152.64 59.3 84.1 7.2 142.32 54.9 94.4 6 131.76
ALY 080D 76.4 78.7 9.8 183.36 71.8 87.5 8.4 172.32 66.8 97.7 7.1 160.32 61.6 109.1 5.9 147.84
ALY 090D 82.6 87.8 9.6 198.24 77.9 97.6 8.3 186.96 72.7 108.8 7 174.48 67.1 121.3 5.9 161.04
ALY 110D 97.2 103.3 9.8 233.28 91.4 115 8.4 219.36 85.1 128 7.1 204.24 78.4 142.4 6 188.16
ALY 120D 108.6 117.7 9.8 260.64 101.9 131 8.4 244.56 94.7 145.8 7.1 227.28 86.9 162.2 5.9 208.56
ALY 010D 9.3 9.3 10.0 22.32 8.6 10.5 8.3 20.64 7.9 11.9 6.9 18.96 7.2 13.5 5.6 17.28
ALY 015D 13.8 13.3 9.7 33.12 13 14.8 8.4 31.2 12.1 16.5 7.2 29.04 11.1 18.4 6 26.64
ALY 020D 18.4 17.9 10.2 44.16 17.1 20.3 8.5 41.04 15.8 23 7.1 37.92 14.3 26.1 5.7 34.32
ALY 025D 23.2 23.4 10.2 55.68 21.8 26.1 8.7 52.32 20.2 29.2 7.3 48.48 18.6 32.6 6.1 44.64
ALY 030D 27 27.7 10.3 64.8 25.2 30.8 8.7 60.48 23.3 34.3 7.3 55.92 21.4 38.2 6.1 51.36
ALY 035D 35.4 34.2 10.2 84.96 33.3 38 8.8 79.92 31.1 42.5 7.4 74.64 28.8 47.6 6.3 69.12
42 0F ALY 045D 43.9 44.6 10.1 105.36 41.2 49.5 8.7 98.88 38.3 55 7.3 91.92 35.3 61.2 6.2 84.72
ALY 050D 46.6 45.8 10.5 111.84 43.8 51.1 9 105.12 40.8 57.2 7.6 97.92 37.5 64 6.3 90

14
ALY 060D 53.7 55.3 10.2 128.88 50.3 61.5 8.7 120.72 46.6 68.6 7.3 111.84 42.7 76.4 6.1 102.48
ALY 075D 70.2 68.1 10.1 168.48 65.9 75.8 8.7 158.16 61.5 84.7 7.4 147.6 57 95.1 6.2 136.8
ALY 080D 78.3 79.2 10 187.92 73.6 88.1 8.5 176.64 68.6 98.2 7.3 164.64 63.3 109.7 6.1 151.92
ALY 090D 86.8 88.9 10 208.32 81.6 98.8 8.6 195.84 76.1 109.9 7.3 182.64 70.2 122.3 6.1 168.48
ALY 110D 100.3 104.2 10.1 240.72 94.1 115.9 8.6 225.84 87.5 128.8 7.3 210 80.4 143.2 6.1 192.96
ALY 120D 113.5 119.2 10.1 272.4 106.3 132.5 8.6 255.12 98.7 147.3 7.3 236.88 90.5 163.7 6.1 217.2
ALY 010D 9.6 9.4 10.2 23.04 8.9 10.6 8.5 21.36 8.2 12 7.1 19.68 7.4 13.5 5.8 17.76
ALY 015D 14.3 13.4 10 34.32 13.4 14.9 8.6 32.16 12.5 16.6 7.4 30 11.5 18.5 6.2 27.6
ALY 020D 19 18 10.5 45.6 17.7 20.4 8.8 42.48 16.4 23.1 7.3 39.36 14.9 26.1 6 35.76
ALY 025D 24 23.6 10.5 57.6 22.5 26.3 9 54 20.9 29.4 7.6 50.16 19.2 32.8 6.3 46.08
ALY 030D 27.9 28 10.5 66.96 26.1 31.1 9 62.64 24.2 34.6 7.6 58.08 22.2 38.5 6.3 53.28
ALY 035D 36.7 34.5 10.5 88.08 34.5 38.3 9 82.8 32.2 42.8 7.7 77.28 29.8 47.9 6.4 71.52
ALY 045D 45.4 45 10.4 108.96 42.6 49.9 8.9 102.24 39.7 55.5 7.5 95.28 36.6 61.6 6.3 87.84
44 0F
ALY 050D 48.2 46.2 10.8 115.68 45.3 51.6 9.2 108.72 42.2 57.6 7.8 101.28 38.8 64.4 6.5 93.12
ALY 060D 55.5 55.8 10.5 133.2 51.9 62.1 8.9 124.56 48.2 69.1 7.5 115.68 44.2 76.9 6.3 106.08
ALY 075D 72.7 68.8 10.4 174.48 68.3 76.4 8.9 163.92 63.8 85.4 7.6 153.12 59.1 95.7 6.4 141.84
ALY 080D 81.1 80 10.2 194.64 76.2 88.9 8.8 182.88 71 99 7.5 170.4 65.6 110.4 6.3 157.44
ALY 090D 89.9 89.7 10.3 215.76 84.5 99.6 8.8 202.8 78.7 110.8 7.5 188.88 72.7 123.1 6.3 174.48
ALY 110D 103.7 105.2 10.3 248.88 97.3 116.9 8.8 233.52 90.4 129.9 7.5 216.96 83.1 144.2 6.3 199.44
ALY 120D 117.3 120.4 10.4 281.52 109.9 133.7 8.9 263.76 102.1 148.6 7.5 245.04 93.7 165.1 6.2 224.88

LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are rated with AHRI standard 550/590.
2. Performance data are based on 100F water range in evaporator.
GPM - Gallons Per Minute
3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
EER - Energy Efficiency Ratio 4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
 PERFORMANCE DATA (English units)
LEAVING 950F AMBIENT TEMPERATURE 1050F AMBIENT TEMPERATURE 1150F AMBIENT TEMPERATURE 1250F AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. FLOW CAP. COMP. CAP. COMP. FLOW CAP. COMP. FLOW
EER EER FLOW EER EER
(LCWT) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM)
ALY 010D 9.9 9.4 10.5 23.76 9.3 10.6 8.9 22.32 8.5 12 7.3 20.4 7.7 13.6 6.0 18.48
ALY 015D 14.8 13.5 10.3 35.52 13.8 15 8.8 33.12 12.9 16.7 7.6 30.96 11.8 18.6 6.3 28.32
ALY 020D 19.6 18.2 10.7 47.04 18.4 20.5 9.1 44.16 17 23.2 7.6 40.8 15.5 26.2 6.2 37.2
ALY 025D 24.8 23.9 10.7 59.52 23.3 26.6 9.2 55.92 21.6 29.6 7.8 51.84 19.9 33 6.5 47.76
ALY 030D 28.8 28.2 10.8 69.12 26.9 31.4 9.2 64.56 25 34.9 7.8 60 23 38.8 6.5 55.2
ALY 035D 38 34.8 10.8 91.2 35.8 38.7 9.3 85.92 33.4 43.2 7.9 80.16 30.9 48.3 6.6 74.16
ALY 045D 47 45.4 10.6 112.8 44.1 50.4 9.1 105.84 41.1 55.9 7.8 98.64 37.9 62 6.5 90.96
46 0F
ALY 050D 49.9 46.7 11 119.76 46.8 52.1 9.4 112.32 43.6 58.1 8 104.64 40.2 64.8 6.7 96.48
ALY 060D 57.2 56.4 10.7 137.28 53.7 62.6 9.2 128.88 49.9 69.7 7.7 119.76 45.9 77.4 6.5 110.16
ALY 075D 75.2 69.4 10.7 180.48 70.8 77.1 9.2 169.92 66.1 86.1 7.8 158.64 61.2 96.4 6.6 146.88
ALY 080D 84 80.8 10.5 201.6 78.9 89.7 9 189.36 73.6 99.9 7.7 176.64 68 111.3 6.5 163.2
ALY 090D 93.1 90.6 10.6 223.44 87.6 100.6 9.1 210.24 81.7 111.7 7.7 196.08 75.6 124 6.5 181.44
ALY 110D 107.5 106.4 10.6 258 100.8 118.1 9.1 241.92 93.8 131.1 7.7 225.12 86.3 145.5 6.4 207.12
ALY 120D 121.3 121.7 10.6 291.12 113.8 135.1 9.1 273.12 105.7 150 7.7 253.68 97.1 166.5 6.4 233.04
ALY 010D 10.2 9.5 10.7 24.48 9.5 10.7 9.0 22.8 8.7 12.1 7.5 20.88 7.9 13.6 6.1 18.96
ALY 015D 15.2 13.6 10.5 36.48 14.2 15.1 9 34.08 13.2 16.8 7.7 31.68 12.2 18.7 6.5 29.28
ALY 020D 20.4 18.3 11.1 48.96 19 20.6 9.3 45.6 17.6 23.3 7.8 42.24 16 26.3 6.4 38.4
ALY 025D 25.6 24.1 11 61.44 24 26.8 9.4 57.6 22.3 29.9 7.9 53.52 20.5 33.2 6.6 49.2
ALY 030D 29.7 28.5 11 71.28 27.7 31.6 9.4 66.48 25.8 35.1 8 61.92 23.8 39 6.7 57.12
ALY 035D 39.3 35.2 11 94.32 37 39 9.5 88.8 34.5 43.6 8.1 82.8 32 48.7 6.8 76.8
48 0F ALY 045D 48.6 45.8 10.9 116.64 45.6 50.8 9.4 109.44 42.5 56.4 8 102 39.2 62.5 6.7 94.08
ALY 050D 51.6 47.2 11.3 123.84 48.4 52.6 9.6 116.16 45.1 58.5 8.2 108.24 41.5 65.2 6.8 99.6

15
ALY 060D 59.1 57 11 141.84 55.5 63.3 9.4 133.2 51.6 70.3 7.9 123.84 47.6 78 6.7 114.24
ALY 075D 78.1 70.2 11 187.44 73.5 77.9 9.5 176.4 68.7 87 8.1 164.88 63.6 97.2 6.8 152.64
ALY 080D 87.1 81.6 10.8 209.04 81.9 90.7 9.3 196.56 76.4 100.8 7.9 183.36 70.7 112.2 6.7 169.68
ALY 090D 96.6 91.5 10.9 231.84 90.9 101.6 9.3 218.16 84.9 112.8 8 203.76 78.7 125 6.7 188.88
ALY 110D 111.2 107.5 10.9 266.88 104.4 119.2 9.3 250.56 97.2 132.3 7.9 233.28 89.6 146.7 6.6 215.04
ALY 120D 124.8 122.8 10.9 299.52 117 136.2 9.3 280.8 108.6 151.2 7.8 260.64 99.6 167.7 6.5 239.04
ALY 010D 10.2 9.5 10.7 24.48 9.5 10.7 9.0 22.8 8.7 12.1 7.5 20.88 7.9 13.6 6.1 18.96
ALY 015D 15.8 13.8 10.8 37.92 14.8 15.3 9.3 35.52 13.8 17 8 33.12 12.7 18.8 6.7 30.48
ALY 020D 20.8 18.4 11.2 49.92 19.4 20.7 9.5 46.56 17.9 23.4 7.9 42.96 16.3 26.4 6.5 39.12
ALY 025D 26 24.2 11.1 62.4 24.3 26.9 9.5 58.32 22.5 29.9 8 54 20.6 33.2 6.7 49.44
ALY 030D 30 28.6 11.1 72 28 31.7 9.5 67.2 26 35.2 8 62.4 23.8 39 6.7 57.12
ALY 035D 40.1 35.4 11.2 96.24 37.7 39.3 9.6 90.48 35.1 43.8 8.2 84.24 32.5 48.8 6.9 78
ALY 045D 49.9 46.2 11.1 119.76 46.7 51.2 9.5 112.08 43.5 56.7 8.1 104.4 40.1 62.8 6.8 96.24
50 0F
ALY 050D 52.9 47.6 11.5 126.96 49.6 52.9 9.8 119.04 46.2 58.9 8.3 110.88 42.5 65.4 7 102
ALY 060D 60.6 57.5 11.2 145.44 56.8 63.7 9.6 136.32 52.9 70.7 8.1 126.96 48.7 78.4 6.8 116.88
ALY 075D 81.7 71.1 11.4 196.08 77 79 9.8 184.8 72 88.1 8.4 172.8 66.7 98.3 7.1 160.08
ALY 080D 90.9 82.7 11.1 218.16 85.6 91.8 9.6 205.44 80.1 102.1 8.2 192.24 74.2 113.4 6.9 178.08
ALY 090D 99.1 92.2 11.1 237.84 93.2 102.3 9.5 223.68 87 113.4 8.1 208.8 80.5 125.6 6.9 193.2
ALY 110D 113.7 108.3 11 272.88 106.8 120.1 9.5 256.32 99.5 133.2 8 238.8 91.8 147.7 6.8 220.32
ALY 120D 126.2 123.3 10.9 302.88 118 136.6 9.3 283.2 109.4 151.5 7.9 262.56 100.1 167.9 6.6 240.24

LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are rated with AHRI standard 550/590.
2. Performance data are based on 100F water range in evaporator.
GPM - Gallons Per Minute
3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
EER - Energy Efficiency Ratio 4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
 PERFORMANCE DATA (Metric units)
LEAVING 350C AMBIENT TEMPERATURE 400C AMBIENT TEMPERATURE 460C AMBIENT TEMPERATURE 520C AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. FLOW CAP. COMP. CAP. COMP. FLOW CAP. COMP. FLOW
COP COP FLOW COP COP
(LCWT) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS)
ALY 010D 31 9.2 2.8 1.24 29.2 10.3 2.4 1.16 26.7 11.8 1.9 1.06 23.9 13.5 1.6 0.95
ALY 015D 47.8 13.2 2.8 1.9 45 14.6 2.4 1.79 41.5 16.4 2.1 1.65 37.6 18.4 1.7 1.5
ALY 020D 59.4 17.7 2.8 2.37 55.9 19.8 2.4 2.23 51.4 22.7 1.9 2.05 46.4 26.1 1.6 1.85
ALY 025D 74.9 22.8 2.8 2.98 71 25.2 2.4 2.83 65.8 28.6 2 2.62 60.1 32.4 1.7 2.39
ALY 030D 85.8 27 2.8 3.42 81.2 29.7 2.4 3.23 74.9 33.5 2 2.98 67.9 37.8 1.6 2.7
ALY 035D 117.1 33.6 2.8 4.66 110.8 37 2.5 4.41 103.1 41.8 2.1 4.11 95.3 47.5 1.7 3.8
0 ALY 045D 147.4 44 2.9 5.87 139.3 48.4 2.5 5.55 128.7 54.4 2.1 5.13 117.8 61.1 1.7 4.69
4 C
ALY 050D 156.2 45.2 3 6.22 148.1 49.9 2.6 5.9 137.2 56.5 2.1 5.47 125.6 63.9 1.8 5
ALY 060D 179 54.5 2.9 7.13 169.2 60.1 2.5 6.74 156.2 67.6 2.1 6.22 141.7 76.2 1.7 5.64
ALY 075D 239.2 67.6 2.9 9.53 225.8 74.3 2.5 8.99 209.6 83.9 2.1 8.35 192.7 95.1 1.7 7.68
ALY 080D 270.1 78.8 2.9 10.76 255 86.7 2.5 10.16 236 97.5 2.1 9.4 216.3 109.9 1.7 8.62
ALY 090D 291.6 87.9 2.8 11.62 276.5 96.7 2.5 11.01 256.8 108.7 2.1 10.23 235.7 122.2 1.7 9.39
ALY 110D 343.6 103.5 2.9 13.69 325 113.9 2.5 12.95 301.1 127.9 2.1 11.99 275.4 143.5 1.7 10.97
ALY 120D 383 117.8 2.9 15.26 361.9 129.7 2.5 14.42 334.5 145.6 2.1 13.32 304.9 163.3 1.7 12.15
ALY 010D 32 9.3 2.9 1.28 30.2 10.4 2.5 1.20 27.4 11.8 2 1.09 24.6 13.6 1.6 0.98
ALY 015D 48.2 13.3 2.8 1.92 45.4 14.6 2.5 1.81 41.9 16.4 2.1 1.67 38 18.4 1.7 1.51
ALY 020D 63 17.8 2.9 2.51 59.1 19.9 2.5 2.35 54.2 22.8 2 2.16 48.9 26.2 1.6 1.95
ALY 025D 79.8 23.2 3 3.18 75.3 25.6 2.6 3 69.6 28.9 2.1 2.77 63.7 32.7 1.7 2.54
ALY 030D 92.5 27.5 3 3.68 87.2 30.3 2.6 3.47 80.2 34 2.1 3.19 72.8 38.3 1.7 2.9
ALY 035D 122.4 33.9 2.9 4.88 115.7 37.4 2.6 4.61 107.3 42.2 2.2 4.27 98.8 47.8 1.8 3.94
5 0C ALY 045D 151.9 44.4 2.9 6.05 143.5 48.8 2.5 5.72 132.6 54.7 2.1 5.28 121.3 61.4 1.8 4.83
ALY 050D 161.1 45.6 3 6.42 152.6 50.3 2.6 6.08 141.4 56.8 2.2 5.63 129.1 64.2 1.8 5.14

16
ALY 060D 185.7 55 3 7.4 175.2 60.6 2.6 6.98 161.4 68.1 2.1 6.43 146.7 76.6 1.7 5.84
ALY 075D 243.7 67.9 2.9 9.71 230.4 74.7 2.6 9.18 213.8 84.3 2.1 8.52 196.6 95.5 1.8 7.83
ALY 080D 272.9 79 2.9 10.87 258.2 86.9 2.5 10.28 239.2 97.8 2.1 9.53 219.1 110.2 1.7 8.73
ALY 090D 301.1 88.6 2.9 11.99 284.9 97.4 2.5 11.35 264.1 109.3 2.1 10.52 242 122.7 1.8 9.64
ALY 110D 349.3 103.9 2.9 13.91 329.9 114.3 2.5 13.14 305.3 128.3 2.1 12.16 278.6 143.8 1.8 11.1
ALY 120D 393.6 118.7 2.9 15.68 371.4 130.6 2.5 14.79 342.9 146.5 2.1 13.66 312.3 164.2 1.7 12.44
ALY 010D 33.1 9.3 3.0 1.32 31 10.4 2.5 1.23 28.5 11.9 2.1 1.14 25.7 13.6 1.7 1.02
ALY 015D 49.6 13.4 2.9 1.98 46.8 14.7 2.5 1.86 43.3 16.5 2.1 1.72 39.4 18.5 1.8 1.57
ALY 020D 65.8 18 3 2.62 61.9 20.1 2.6 2.47 56.6 23 2.1 2.25 51.4 26.3 1.7 2.05
ALY 025D 83 23.5 3 3.31 78.4 25.9 2.6 3.12 72.5 29.2 2.2 2.89 66.1 32.9 1.8 2.64
ALY 030D 96.7 27.8 3.1 3.85 91.1 30.6 2.6 3.63 83.7 34.4 2.2 3.33 76.3 38.6 1.8 3.04
ALY 035D 127.3 34.3 3 5.07 120.3 37.7 2.7 4.79 111.5 42.5 2.2 4.44 102.4 48.1 1.8 4.08
ALY 045D 157.2 44.8 3 6.26 148.4 49.2 2.6 5.91 137.5 55.2 2.2 5.48 125.6 61.8 1.8 5.01
6 0C
ALY 050D 167.1 46 3.1 6.66 157.9 50.8 2.7 6.29 146.3 57.3 2.3 5.83 133.7 64.6 1.9 5.33
ALY 060D 192.4 55.6 3 7.66 181.1 61.2 2.6 7.21 167.1 68.7 2.2 6.66 152.3 77.1 1.8 6.07
ALY 075D 251.5 68.5 3 10.02 237.8 75.3 2.6 9.47 220.9 84.9 2.2 8.8 203.3 96.1 1.8 8.11
ALY 080D 280.7 79.6 3 11.18 265.2 87.4 2.6 10.56 245.9 98.4 2.2 9.8 225.5 110.8 1.8 8.99
ALY 090D 311.3 89.3 3 12.4 293 98.5 2.6 11.67 272.9 110.1 2.2 10.87 250.1 123.5 1.8 9.97
ALY 110D 359.1 104.8 3 14.3 339.1 115.2 2.6 13.51 313.4 129.1 2.2 12.48 285.9 144.6 1.8 11.40
ALY 120D 405.2 119.8 3 16.14 383.4 131.8 2.6 15.27 353.8 147.7 2.2 14.09 322.2 165.4 1.8 12.85

LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are rated with AHRI standard 550/590.
2. Performance data are based on 60C water range in evaporator.
LPS - Liters Per Second
3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
COP - Coefficient of Performance 4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.
 PERFORMANCE DATA (Metric units)
LEAVING 350C AMBIENT TEMPERATURE 400C AMBIENT TEMPERATURE 460C AMBIENT TEMPERATURE 520C AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. FLOW CAP. COMP. CAP. COMP. FLOW CAP. COMP. FLOW
COP COP FLOW COP COP
(LCWT) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS)
ALY 010D 34.1 9.4 3.0 1.36 32 10.5 2.6 1.28 29.2 12 2.1 1.16 26.4 13.6 1.7 1.05
ALY 015D 51 13.5 2.9 2.03 48.2 14.8 2.6 1.92 44.7 16.6 2.2 1.78 40.8 18.7 1.8 1.63
ALY 020D 67.9 18.1 3.1 2.7 63.7 20.2 2.7 2.54 58.7 23.1 2.2 2.34 52.8 26.4 1.7 2.11
ALY 025D 85.5 23.7 3.1 3.41 80.9 26.2 2.7 3.22 74.6 29.4 2.2 2.97 68.2 33.1 1.8 2.72
ALY 030D 99.2 28.1 3.1 3.95 93.6 30.9 2.7 3.73 86.2 34.6 2.2 3.43 78.8 38.8 1.8 3.14
ALY 035D 131.2 34.6 3.1 5.23 124.2 38 2.7 4.95 115 42.9 2.3 4.58 105.9 48.4 1.9 4.22
0 ALY 045D 162.1 45.2 3.1 6.46 153 49.6 2.7 6.09 141.7 55.6 2.2 5.64 129.8 62.2 1.9 5.18
7 C
ALY 050D 172 46.4 3.2 6.85 162.5 51.2 2.8 6.47 150.5 57.7 2.3 5.99 137.9 65 1.9 5.50
ALY 060D 197.7 56.1 3.1 7.88 186.4 61.7 2.7 7.42 172.3 69.2 2.2 6.86 157.2 77.6 1.8 6.27
ALY 075D 259.6 69.1 3.1 10.34 245.5 75.9 2.7 9.78 228.3 85.5 2.3 9.09 209.6 96.7 1.9 8.36
ALY 080D 289.5 80.3 3 11.53 274 88.3 2.6 10.91 253.9 99.2 2.2 10.11 233.2 111.5 1.8 9.30
ALY 090D 321.1 90.1 3 12.79 303.5 98.8 2.7 12.09 281.7 110.9 2.2 11.22 258.5 124.2 1.9 10.31
ALY 110D 370.4 105.7 3.1 14.75 349.6 116.1 2.7 13.93 323.2 130.1 2.2 12.87 295.1 145.6 1.8 11.77
ALY 120D 418.5 121 3.1 16.67 395 132.9 2.7 15.73 365.1 148.9 2.2 14.54 332.4 166.7 1.8 13.25
ALY 010D 35.2 9.5 3.1 1.40 33.1 10.5 2.7 1.32 30.2 12 2.2 1.20 27.1 13.7 1.7 1.08
ALY 015D 52.4 13.6 3 2.09 49.6 14.9 2.7 1.98 45.7 16.7 2.2 1.82 41.9 18.7 1.9 1.67
ALY 020D 70 18.2 3.2 2.79 65.8 20.3 2.7 2.62 60.5 23.2 2.2 2.41 54.9 26.5 1.8 2.19
ALY 025D 88.3 24 3.2 3.52 83.4 26.4 2.8 3.32 77 29.7 2.3 3.07 70.3 33.3 1.9 2.8
ALY 030D 102.4 28.3 3.2 4.08 96.4 31.1 2.8 3.84 89.3 34.9 2.3 3.56 81.6 39.1 1.9 3.25
ALY 035D 135.4 34.9 3.2 5.39 128 38.4 2.8 5.1 118.9 43.2 2.3 4.74 109.4 48.8 1.9 4.36
8 0C ALY 045D 167.4 45.6 3.1 6.67 157.9 50 2.7 6.29 146.3 56 2.3 5.83 134 62.6 1.9 5.34
ALY 050D 177.3 46.9 3.3 7.06 167.8 51.7 2.8 6.68 155.5 58.1 2.4 6.19 142.1 65.3 1.9 5.66

17
ALY 060D 203.6 56.6 3.2 8.11 192 62.2 2.8 7.65 177.6 69.7 2.3 7.07 162.5 78.1 1.9 6.47
ALY 075D 268 69.7 3.2 10.68 253.6 76.6 2.8 10.1 235.7 86.2 2.3 9.39 216.7 97.2 1.9 8.63
ALY 080D 299 81.1 3.1 11.91 282.4 89.1 2.7 11.25 262.4 100 2.3 10.45 240.9 112.3 1.9 9.6
ALY 090D 332 90.9 3.1 13.22 314.1 99.9 2.7 12.51 291.6 111.8 2.3 11.62 268 125.1 1.9 10.68
ALY 110D 382.7 106.8 3.1 15.24 361.2 117.2 2.7 14.39 334.1 131.2 2.3 13.31 305.6 146.8 1.9 12.17
ALY 120D 431.6 122.1 3.1 17.19 407.3 134.1 2.7 16.22 376.3 150.2 2.3 14.99 342.9 168 1.9 13.66
ALY 010D 35.9 9.5 3.1 1.43 33.8 10.6 2.7 1.35 30.6 12 2.2 1.22 27.4 13.7 1.8 1.09
ALY 015D 55.6 13.8 3.2 2.21 52.4 15.1 2.8 2.09 48.5 16.9 2.3 1.93 44.7 19 2 1.78
ALY 020D 73.5 18.4 3.3 2.93 68.9 20.4 2.8 2.74 63.3 23.3 2.3 2.52 57 26.6 1.9 2.27
ALY 025D 91.8 24.3 3.3 3.66 86.2 26.7 2.8 3.43 79.5 29.9 2.4 3.17 72.1 33.5 1.9 2.87
ALY 030D 105.9 28.7 3.3 4.22 99.5 31.4 2.8 3.96 91.8 35.1 2.4 3.66 83.7 39.3 1.9 3.33
ALY 035D 141.7 35.4 3.3 5.64 134 38.9 2.9 5.34 124.2 43.7 2.4 4.95 114 49.2 2 4.54
ALY 045D 175.9 46.2 3.3 7.01 166 50.7 2.8 6.61 153.7 56.6 2.4 6.12 140.7 63.2 2 5.6
10 0C
ALY 050D 186.8 47.6 3.4 7.44 176.6 52.4 2.9 7.03 163.2 58.8 2.5 6.5 149.1 65.9 2 5.94
ALY 060D 213.8 57.5 3.3 8.52 201.9 63.1 2.9 8.04 186.8 70.6 2.4 7.44 170.9 78.9 2 6.81
ALY 075D 288.8 71.3 3.3 11.5 274 78.3 2.9 10.91 255 88 2.5 10.16 234.6 99 2.1 9.34
ALY 080D 321.8 82.9 3.3 12.82 304.9 91 2.9 12.15 283.5 102 2.4 11.29 261.3 114.3 2 10.41
ALY 090D 350.3 92.3 3.3 13.95 331.7 101.3 2.8 13.21 307.8 113.3 2.4 12.26 283.1 126.5 2 11.28
ALY 110D 402 108.4 3.3 16.01 380.2 119 2.8 15.14 352.4 133.1 2.4 14.04 322.5 148.7 2 12.85
ALY 120D 445.3 123.4 3.2 17.74 419.3 135.3 2.8 16.7 386.2 151.3 2.3 15.38 351 169.1 1.9 13.98

LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are rated with AHRI standard 550/590.
2. Performance data are based on 60C water range in evaporator.
LPS - Liters Per Second
3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
COP - Coefficient of Performance 4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.
 ELECTRICAL DATA
SUPPLY VOLTAGE COMPRESSOR TYPE-1 COMPRESSOR TYPE-2 CONDENSER FAN MOTORS CRANKCASE HEATER
UNIT
SIZE Nominal RLA LRA CB CB RLA LRA CB CB FLA Total CB Total Total
Min. Max. MCA MOCP Qty. Qty. Qty. FCA Volts
(V-Ph-Hz) (each) (each) Poles MTA Qty. (each) (each) Poles MTA Qty. (each) kW (Qty.) Watts Amps
220-3-60 198 242 57 100 1 40.3 239 3 64 1 0 0 0 0 0 0 1 6.2 1.90 6.2 1 220 90 0.41
ALY010D 380-3-60 342 418 35 60 1 25.0 145 3 40 1 0 0 0 0 0 0 1 3.6 1.90 3.6 1 380 90 0.24
460-3-60 414 506 29 50 1 20.2 125 3 32 1 0 0 0 0 0 0 1 4.1 2.10 4.1 1 460 90 0.20
220-3-60 198 242 91 175 1 62.5 340 3 100 1 0 0 0 0 0 0 2 6.2 3.80 12.4 1 220 90 0.41
ALY015D 380-3-60 342 418 55 100 1 38.0 196 3 61 1 0 0 0 0 0 0 2 3.6 3.80 7.2 1 380 90 0.24
460-3-60 414 506 48 80 1 31.5 179 3 50 1 0 0 0 0 0 0 2 4.1 4.20 8.2 1 460 90 0.20
220-3-60 198 242 103 150 2 40.3 239 3 64 2 0 0 0 0 0 0 2 6.2 3.80 12.4 1 220 180 0.82
ALY020D 380-3-60 342 418 63 90 2 25.0 145 3 40 2 0 0 0 0 0 0 2 3.6 3.80 7.2 1 380 180 0.47
460-3-60 414 506 54 80 2 20.2 125 3 32 2 0 0 0 0 0 0 2 4.1 4.20 8.2 1 460 180 0.39
220-3-60 198 242 127 200 2 51.1 300 3 82 2 0 0 0 0 0 0 2 6.2 3.80 12.4 1 220 180 0.82
ALY025D 380-3-60 342 418 74 110 2 29.9 139 3 48 2 0 0 0 0 0 0 2 3.6 3.80 7.2 1 380 180 0.47
460-3-60 414 506 66 100 2 25.7 150 3 41 2 0 0 0 0 0 0 2 4.1 4.20 8.2 1 460 180 0.39
220-3-60 198 242 153 225 2 62.5 340 3 100 2 0 0 0 0 0 0 2 6.2 3.80 12.4 1 220 180 0.82
ALY030D 380-3-60 342 418 93 150 2 38.0 196 3 61 2 0 0 0 0 0 0 2 3.6 3.80 7.2 1 380 180 0.47
460-3-60 414 506 79 125 2 31.5 179 3 50 2 0 0 0 0 0 0 2 4.1 4.20 8.2 1 460 180 0.39
220-3-60 198 242 203 300 2 79.1 505 3 127 2 0 0 0 0 0 0 4 6.2 7.60 24.8 2 220 240 1.09
ALY035D 380-3-60 342 418 117 175 2 45.5 290 3 73 2 0 0 0 0 0 0 4 3.6 7.60 14.4 2 380 240 0.63
460-3-60 414 506 101 150 2 37.6 225 3 60 2 0 0 0 0 0 0 4 4.1 8.40 16.4 2 460 240 0.52
220-3-60 198 242 247 350 2 98.6 605 3 158 2 0 0 0 0 0 0 4 6.2 7.60 24.8 2 220 300 1.36
ALY045D 380-3-60 342 418 142 200 2 56.7 353 3 91 2 0 0 0 0 0 0 4 3.6 7.60 14.4 2 380 300 0.79
460-3-60 414 506 122 175 2 46.9 272 3 75 2 0 0 0 0 0 0 4 4.1 8.40 16.4 2 460 300 0.65
220-3-60 198 242 242 300 4 51.1 300 3 82 4 0 0 0 0 0 0 4 6.2 7.60 24.8 2 220 360 1.64
ALY050D 380-3-60 342 418 141 175 4 29.9 139 3 48 4 0 0 0 0 0 0 4 3.6 7.60 14.4 2 380 360 0.95

18
460-3-60 414 506 126 175 4 25.7 150 3 41 4 0 0 0 0 0 0 4 4.1 8.40 16.4 2 460 360 0.78
220-3-60 198 242 290 400 4 62.5 340 3 100 4 0 0 0 0 0 0 4 6.2 7.60 24.8 2 220 360 1.64
ALY060D 380-3-60 342 418 176 225 4 38.0 196 3 61 4 0 0 0 0 0 0 4 3.6 7.60 14.4 2 380 360 0.95
460-3-60 414 506 150 200 4 31.5 179 3 50 4 0 0 0 0 0 0 4 4.1 8.40 16.4 2 460 360 0.78
220-3-60 198 242 386 500 4 79.1 505 3 127 4 0 0 0 0 0 0 8 6.2 15.20 49.6 4 220 480 2.18
ALY075D 380-3-60 342 418 222 300 4 45.5 290 3 73 4 0 0 0 0 0 0 8 3.6 15.20 28.8 4 380 480 1.26
460-3-60 414 506 193 250 4 37.6 225 3 60 4 0 0 0 0 0 0 8 4.1 16.80 32.8 4 460 480 1.04
220-3-60 198 242 430 600 2 98.6 605 3 158 2 2 79.1 505 3 127 2 8 6.2 15.20 49.6 4 220 540 2.45
ALY080D 380-3-60 342 418 247 350 2 56.7 353 3 91 2 2 45.5 290 3 73 2 8 3.6 15.20 28.8 4 380 540 1.42
460-3-60 414 506 214 300 2 46.9 272 3 75 2 2 37.6 225 3 60 2 8 4.1 16.80 32.8 4 460 540 1.17
220-3-60 198 242 469 600 4 98.6 605 3 158 4 0 0 0 0 0 0 8 6.2 15.20 49.6 4 220 600 2.73
ALY090D 380-3-60 342 418 270 350 4 56.7 353 3 91 4 0 0 0 0 0 0 8 3.6 15.20 28.8 4 380 600 1.58
460-3-60 414 506 232 300 4 46.9 272 3 75 4 0 0 0 0 0 0 8 4.1 16.80 32.8 4 460 600 1.30
220-3-60 198 242 527 700 2 124.7 599 3 200 2 2 98.6 605 3 158 2 8 6.2 15.20 49.6 4 220 600 2.73
ALY110D 380-3-60 342 418 312 400 2 75.5 358 3 121 2 2 56.7 353 3 91 2 8 3.6 15.20 28.8 4 380 600 1.58
460-3-60 414 506 267 350 2 62.3 310 3 100 2 2 46.9 272 3 75 2 8 4.1 16.80 32.8 4 460 600 1.30
220-3-60 198 242 580 800 4 124.7 599 3 200 4 0 0 0 0 0 0 8 6.2 15.20 49.6 4 220 600 2.73
ALY120D 380-3-60 342 418 350 450 4 75.5 358 3 121 4 0 0 0 0 0 0 8 3.6 15.20 28.8 4 380 600 1.58
460-3-60 414 506 298 400 4 62.3 310 3 100 4 0 0 0 0 0 0 8 4.1 16.80 32.8 4 460 600 1.30
LEGEND: NOTES:
MCA - Minimum Circuit Ampacity per NEC 430-24 1. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker.
MOCP - Maximum Over Current Protection
2. The maximum incoming wire size is 500 mcm. On units having MCA greater than the ampacity of 500 mcm wire, the factory supplied power
RLA - Rated Load Amps
terminal block will accept two parallel field wires per phase.
LRA - Locked Rotor Amps
CB - Circuit Breaker 3. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
MTA - Must Trip Amps 4. All field wiring must be in accordance with NEC and local standards.
FLA - Full Load Amps 5. Minimum and maximum unit supply voltages are shown in the tabulated data above (see also note # 7).
FCA - Total Fan Circuit Amps 6. Neutral line required on 380V-3Ph-60Hz power supply only.
7. The ±10% voltage variation from the nominal is allowed for a short time only, not permanent.
 WATER SIDE PRESSURE DROP
200
60 70 80 90 100
50
40

1 23 45 6 7 8 91011 1213
30
PRESSURE DROP (FT. OF WATER)
20
8 9 10
7
6
5
4
3
2
1

10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900 1000 1200 1500
FLOW RATE - GPM

MODEL No. CURVE No. Minimum GPM Maximum GPM MODEL No. CURVE No. Minimum GPM Maximum GPM
ALY010D 1 15.6 29.3 ALY050D 7 78.4 147
ALY015D 2 23.1 43.3 ALY060D 8 92.3 173
ALY020D 3 31.2 58.5 ALY075D 9 117.9 221
ALY025D 4 39.2 73.5 ALY080D 10 133.1 249.5
ALY030D 5 46.1 86.5 ALY090D 11 148.3 278
ALY035D 6 58.9 110.5 ALY110D 12 171.5 321.6
ALY045D 7 74.1 139 ALY120D 13 194.7 365

CONVERSION FACTOR: GPM = 0.063 Liters per second.

Feet of water = 2.989 Kilo Pascal (kpa).

NOTE: If an application requires certain water flow rate outside these limits, please check with your nearest dealer/sales office.

19
 DIMENSIONS
ALY010D
WATER IN
WATER OUT
ELECTRIC POWER INLET

1261
LIFTING POINTS
ELECTRICAL CONTROL BOX

275
1826

1523

FRONT VIEW

ALY015D
WATER IN
WATER OUT
ELECTRIC POWER INLET
1261

LIFTING POINTS
ELECTRICAL CONTROL BOX
275
1826

2285

NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

20
 DIMENSIONS
ALY020D & ALY025D
WATER IN
WATER OUT
ELECTRIC POWER INLET

1261
LIFTING POINTS
ELECTRICAL CONTROL BOX

275
1826

2285

ALY030D

NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

21
 DIMENSIONS
ALY035D

2285
2534 2285

ALY045D 2285

2916

NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

22
 DIMENSIONS
ALY050D & ALY060D

2285
2916

ALY075D & ALY080D

NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

23
 DIMENSIONS
ALY090D, ALY110D & ALY120D

ELECTRIC POWER INLET

ELECTRICAL CONTROL BOX

NOTE: 1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

24
 TYPICAL SCHEMATIC WIRING DIAGRAM
(1 Compressor & 1 fan)
COMPRESSOR LAYOUT
REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY

COMP 1
CONTROL BOX

COOLER

FAN LAYOUT

CONTROL BOX

FAN1

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

25
TYPICAL SCHEMATIC WIRING DIAGRAM
(1 Compressor & 1 fan)

LEGEND
B1/B2 ANALOG INPUT
C1/C2 COMMON
CB CIRCUIT BREAKER
COMP COMPRESSOR
CC COMPRESSOR CONTACTOR
CCA COMPRESSOR CONTACTOR AUXILIARY
CWP CHILLED WATER PUMP
D1/ID.. DIGITAL INPUT 1
ETB EARTH TERMINAL BLOCK
FLS FLOW SWITCH
FM FAN MOTOR
FMC FAN MOTOR CONTACTOR
F FUSE
G/GO POWER INPUT
HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
MB MASTER BOARD
NO1/1O DIGITAL OUT 1
S1 CONTROL SWITCH
SB SLAVE BOARD
SSPS SOLID STATE PROTECTION SYSTEM
SH SHIELD
TK CONDENSER FAN THERMAL CONTACT
tLAN LOCAL NETWORK PORT
TRANS TRANSFORMER
UVM UNDER VOLTAGE MONITOR
TERMINAL BLOCK
--- FIELD WIRING
FIELD SUPPLY
*
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. FUSES TO BE DUAL ELEMENT TYPE. USE COPPER
CONDUCTORS ONLY.
3. ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.
4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
TO BE PROVIDED BY END USER WITH RATING AS
RECOMMENDED BY MANUFACTURER.
5. POWER MUST BE SUPPLIED TO CRANKCASE HEATER
FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START
UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
6. IF SSPS IS NOT AVAILABLE, A JUMPER SHOULD BE
USED TO CONNECT DIRECTLY TO NEXT TERMINAL
AND SSPS SUPPLY SHOULD BE REMOVED & NOT
NECESSARY TO CONNECT FROM ATB1B TO ATB2.
7. JUMPER 20 MUST BE INSTALLED ONLY IF THE
OPTIONAL 3 POSITION SWITCH IS NOT INSTALLED
OR REQUIRED IN THE UNIT.
8. REFER TO INSTALLATION MANUAL FOR THE MAIN FIELD
WIRING CONNECTION.
9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER
SUPPLY ONLY.

26
 TYPICAL SCHEMATIC WIRING DIAGRAM
(2 Tandem compressors & 4 fans)
REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY

FMC1

FMC2

FMC3

MB FMC4

THERMAL1 HPS1
RELAY M-1

THERMAL2

RELAY M-2
THERMAL3 HPS2

THERMAL4
RELAY M-3

SUCT1 PRESS

SUCT2 PRESS RELAY M-4

SUCT 1 TEMP

RELAY M-5
SUCT 2 TEMP

LWT

RELAY M-6
RWT

RELAY M-7

SEE PUMP SAFETY RELAY M-8

CONNECTION (OPTIONAL)
FLS 10 CWP *

FLOW SWITCH

RELAY M-9
EXEN (RUN/STOP)

RELAY M-10 SEE PUMP CONTACTOR COIL

EEV DRIVER 1 EEVB1 CONNECTION (OPTIONAL)

EEVB2
EEV DRIVER 2
230 VAC POWER IN

230VAC 230VAC

GND DIRECT TO MTG PLATE

FAN LAYOUT

CONTROL BOX

FAN1 FAN3

FAN2 FAN4

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

27
 TYPICAL SCHEMATIC WIRING DIAGRAM
(2 Tandem compressors & 4 fans)

LEGEND

5A EEVB1 B1/B2 ANALOG INPUT

C1/C2 COMMON
2A
CB CIRCUIT BREAKER
COMP COMPRESSOR
62A EEVB1
CC COMPRESSOR CONTACTOR
AR1A-2A 63A CCA COMPRESSOR CONTACTOR AUXILIARY
CWP CHILLED WATER PUMP
GND SUPRESSOR
GND DIRECT TO MTG PLATE D1/ID.. DIGITAL INPUT 1
TRANS2
1 ETB EARTH TERMINAL BLOCK
2 FLS FLOW SWITCH
GND
FM FAN MOTOR
SUPRESSOR
GND DIRECT TO MTG PLATE
FMC FAN MOTOR CONTACTOR
5B EEVB2 F FUSE
G/GO POWER INPUT
2B
RELAY M-10 HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
62B EEVB2
MB MASTER BOARD
63B
AR2A-2A NO1/1O DIGITAL OUT 1
S1 CONTROL SWITCH
SB SLAVE BOARD
SSPS SOLID STATE PROTECTION SYSTEM
SH SHIELD
TK CONDENSER FAN THERMAL CONTACT
tLAN LOCAL NETWORK PORT
TRANS TRANSFORMER
UVM UNDER VOLTAGE MONITOR
TERMINAL BLOCK
--- FIELD WIRING
FIELD SUPPLY
*
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. FUSES TO BE DUAL ELEMENT TYPE. USE COPPER
CONDUCTORS ONLY.
3. ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.
4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
TO BE PROVIDED BY END USER WITH RATING AS
RECOMMENDED BY MANUFACTURER.
5. POWER MUST BE SUPPLIED TO CRANKCASE HEATER
FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START
UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
6. IF SSPS IS NOT AVAILABLE, A JUMPER SHOULD BE
USED TO CONNECT DIRECTLY TO NEXT TERMINAL AND
SSPS SUPPLY SHOULD BE REMOVED & NOT
NECESSARY TO CONNECT FROM ATB1B TO ATB2.
7. JUMPER 20 MUST BE INSTALLED ONLY IF THE
OPTIONAL 3 POSITION SWITCH IS NOT INSTALLED OR
REQUIRED IN THE UNIT.
8. REFER TO INSTALLATION MANUAL FOR THE MAIN FIELD
WIRING CONNECTION.
9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER
SUPPLY ONLY.

28
 MICROPROCESSOR CONTROLLER
CONTROLLER SEQUENCE OF OPERATION
For initial start-up, the following condition must be met:
• All power supplied to the unit shall be continuously energized for 12 hours.
• All safety conditions are satisfied.
• Chilled water pump is running normal and chilled water flow switch contact is closed.
• Customer control or remote ON/OFF is switch to run mode, if any.

Staging ON and OFF sequence is accomplished based on controlled water temperature. The controller works to maintain
the required demand as constant as possible.

Below sequence of operation belongs to chiller unit with 2 scroll compressors. For 4, 6 & 8 scroll compressors chiller unit
the operation will be the same. Only that the capacity changes depend on the quantity of the compressor. For single scroll
compressor unit the capacity change to 100%.

COMPRESSOR STAGE - ON SEQUENCE

If the water temperature is above the temperature set point: The compressor with less running hours will start, and the
unit is now at the 50% capacity. After such interval of time, and if the water temperature is still high compared to the
temperature set point, the second compressor will start. The unit now is at 100% capacity.

COMPRESSOR STAGE - OFF SEQUENCE

Assume that the 2 compressors are running (capacity is at 100%). After such interval of time, if the water temperature is
decreases or below the temperature set point the compressor with more running hours will off. Now the unit is at 50%
capacity. After such interval of time, if water temperature still below the set point temperature, then second compressor
will off.

FAN - ON/OFF
The fan will switch ON & OFF together with the compressor ON and OFF operation respectively.

29
 APPLICATION GUIDELINES
INTRODUCTION
These guidelines should be considered when designing systems and their installation utilizing Zamil ALY series liquid
chillers. Stable operation, performance and reliability of units is often dependent upon proper compliance with these
recommendations. When any application varies from these guidelines, it should be referred with Zamil Air Conditioners
for specific recommendations.

UNIT SELECTION/SIZING
Unit selection procedure and capacities are provided in this catalog for proper selection. The Zamil electronic selection
program may also be utilized for this purpose.
Over sizing chillers beyond a maximum limit of 5 – 10 % in order to assure adequate capacity or considering future
expansions is not recommended. Over sizing adversely affects the operating efficiency due to erratic system operation
and excessive compressor cycling which also results in reduced compressor life. It should be noted that, units operate
more efficiently when fully loaded rather than larger equipment operating at partial capacities. In addition, an oversized
unit is usually more costly to purchase, install and operate.

FOULING FACTOR AND WATER REQUIREMENT

The tabulated performance data provided in this catalog are based on a fouling factor of 0.00010 hr-ft2-0F/Btu (0.000018 m2-0C/W).
As fouling factor is increased, unit capacity decreases and power input increases. For unit selection at other fouling
factors, apply appropriate correction factor from the table provided in this catalog.
These chillers are suitable for operation with well maintained water systems. Using unclean and untreated water may
result in scale and deposit formation causing reduced cooler efficiency or heat transfer and corrosion or pitting leading to
possible equipment damage.

EFFECT OF ALTITUDE ON UNIT CAPACITY

The tabulated performance data provided in this catalog are for use at or near sea level altitude application. At altitudes
substantially above sea level, the decreased air density will reduce condenser capacity and therefore unit capacity. For unit
selection at these higher altitudes, apply appropriate correction factor from the table provided in this catalog.

HIGH AMBIENT CONSIDERATION

These chillers are designed for year round operation over a range of ambient temperatures. As a standard, these chillers
can start and operate satisfactorily up to 1250F (520C) ambient temperature at rated nominal voltage.

WATER FLOW RATES AND COOLER PRESSURE DROP

The maximum and minimum water flow rates for all unit models and the pressure drop chart are provided in this catalog.
The design water flow rate must be within this range. Design flow rates below the minimum limits will result in laminar
flow causing freeze-up problems, stratification and poor control and flow rates beyond the maximum limits cause exces-
sive pressure drop and severe tube erosion.
During unit operation, water flow rate must not vary more than ± 5% from the design flow rate. The water flow switch should be
calibrated accordingly.

COOLER FLUID (WATER OR GLYCOL) TEMPERATURES RANGE

Unit can start and pull down from 950F (350C) entering fluid temperature. The design leaving chilled fluid temperature
(LCWT) range as mentioned earlier in the tabulated performance data is 40 to 500F. The design entering chilled fluid
temperature range is 50 to 600F. The design cooler temperature drop (ΔT) range is 8 to 150F.
The tabulated performance data provided in this catalog is based on a chilled water temperature drop of 100F. Units may
be operated at any desired temperature drop within the range of 8 to 150F as long as the temperature and flow limits are not
violated and appropriate correction factors are applied on the capacity and power input. The Zamil electronic selection
program can be very handy in selecting equipment at different temperature drops.
It should be noted that temperature drop outside the aforesaid range is not permitted as it is beyond the optimum range of control
and could adversely affect the functioning of microprocessor controller and may also prove to be detrimental for the equipment.

30
COOLER FREEZE PROTECTION
If the unit is located in an area where ambient temperatures fall below 320F (00C), cooler protection in the form of Ethylene
Glycol Solution is required to protect the cooler and fluid piping from low ambient freeze-up. This glycol solution must be
added to the water system loop to bring down the freezing point of water to a difference of 150F (8.30C) below minimum
operating ambient temperature.

Using this glycol solution causes a variation in unit performance, flow rate and pressure drop, therefore appropriate
correction factors from the aforementioned table in this catalog should be applied.

MULTIPLE CHILLER ARRANGEMENT OR PLANT CONFIGURATION

A multiple chiller system has two or more chillers connected by parallel or series piping to a common distribution system.
Multiple chiller arrangements offer the advantage of operational flexibility, standby capacity and less disruptive mainte-
nance. Also, they offer some standby capacity if repair work must be done on a chiller from a set of duty chillers. Starting
in-rush current is reduced, as well as power costs at partial-load conditions.

A multiple chiller arrangement should be provided if the system load is greater than a single chiller capacity, standby
capability is desired, large temperature drop (greater than 150F) is desired or application calls for splitting the total
capacity for better part load operation.

In designing a multiple chiller plant, units of same size should be preferred over different sizes to facilitate balanced water
flow. It is mandatory that cooler flow rates must be balanced to ensure proper flow to each chiller based on its respective
capacity. As mentioned above, two basic multiple chiller systems are used: parallel and series chilled water flow.

Zamil recommends the parallel arrangement for design temperature drops (ΔT) up to 150F and the series arrangement
beyond that i.e., 16 to 200F. Complete design details on these parallel and series chilled water flow arrangements can be
found in the ASHRAE handbooks and other design literature which should be referred by the designer in preparing his
detailed designs.

PIPING ARRANGEMENTS AND PLANT LAYOUT

Our chillers are suitable for incorporating in ‘Two Pipe’ single temperature systems or ‘Four Pipe’ independent load
systems. The system piping circuit (load distribution circuit) should be basically parallel piping either Direct Return or
Reverse Return system with a good pumping arrangement.

The method of circuiting and pumping is a judgment decision by the designer. The designer must weigh the pros and
cons of cost, nature of load and configuration of building, energy economics, flexibility, installation requirements and
others to determine the best arrangement for his project. In all cases, it must be ensured that the design water flow is
constantly maintained through the chillers at all stages of operation.

UNIT LOCATION AND INSTALLATION

These chillers are designed for outdoor installation and can be installed at ground level or on a suitable rooftop location.
In order to achieve good operation, performance and trouble-free service, it is essential that the proposed installation
location and subsequent installing procedures meet the following requirements:

• The most important consideration while deciding upon the location of air cooled chillers is the provision for supply of
adequate ambient air to the condenser and removal of heated discharge air from the condenser. This is accomplished
by maintaining sufficient clearances which have been specified in this Catalog around the units and avoiding obstruc-
tions in the condenser air discharge area to prevent the possibility of warm air circulation. Further, the condenser fans
are propeller type and are not recommended for use with ductwork or other hindrances in the condenser air stream.
Where these requirements are not complied, the supply or discharge airflow restrictions or warm air recirculation will
cause higher condensing temperatures resulting in poor unit operation, higher power consumption and possible even-
tual failure of equipment.

31
• The unit’s longitudinal axis should be parallel to the prevailing wind direction in order to ensure a balanced air flow
through the condenser coils. Consideration should also be given to the possibility of down-drafts caused by adjacent
buildings, which may cause recirculation or uneven unit airflow. For locations where significant cross winds are ex-
pected, an enclosure of solid or louver type is recommended to prevent wind turbulence interfering with the unit airflow.
When units are installed in an enclosure, the enclosure height should not exceed the height of the unit.

• The location should be selected for minimum sun exposure and away from hot air sources, steam, exhaust vents and
sources of airborne chemicals that could attack the condenser coils and steel parts of the unit. Avoid locations where
the sound output and air discharge from the units may be objectionable.

• If the location is an area which is accessible to unauthorized persons, steps must be taken to prevent access to the unit
by means of a protective fence. This will help to prevent the possibility of vandalism, accidental damage or possible
harm caused by unauthorized removal of panels or protective guards exposing rotating or high voltage components.

• The unit must be installed on a ONE-PIECE, FLAT and LEVELLED {within 1/2'' (13 mm) over its length and width} /
CONCRETE BASE that extends fully to support the unit. The carrying or supporting structure should be capable of
handling complete operating weight of the unit as given in the Physical Data tables in this Catalog.

• For ground level installations, it must be ensured that the concrete base is stable and does not settle or dislocate upon
installation of the unit which can strain the refrigerant lines resulting in leaks and may also cause compressor oil return
problems. It is recommended that the concrete slab is provided with appropriate footings. The slab should not be
connected to the main building foundation to avoid noise and vibration transmission.

• For rooftop installations, choose a place with adequate structural strength to safely support the entire operating weight
of the unit. The unit shall be mounted on a concrete slab similar to ground installations. The roof must be reinforced for
supporting the individual point loads at the mounting isolator locations. It must be checked and ensured that the
concrete base is perfectly horizontal and levelled, especially if the roof has been pitched to aid in water removal. It
should be determined prior to installation if any special treatment is required to assure a levelled installation else it
could lead to the above mentioned problems.

• Vibration isolators are necessary for installing these chillers in order to minimize the transmission of vibrations. The
two types of vibration isolators generally utilized for mounting these units are Neoprene Pads and Spring Isolators.
Neoprene Pads are recommended for ground level normal installations jobs where vibration isolation is not critical and
job costs must be kept to a minimum. Spring Isolators are recommended for ground level installations which are noise-
sensitive areas or exposed to wind loads and all roof top installations. For critical installations (extremely noise and
vibration sensitive areas), follow the recommendations of structural and acoustical consultants.

• Based on the specific project requirements, choose the type of vibration isolators best suited for the application.
Carefully select the vibration isolators’ models / configuration based on the respective point loads and place each
mount in its correct position following the Load Distribution Data and Mounting Drawings provided in this Catalog.
Refer to the Schematic Mounting Layout drawings provided in the IOM manual of these chillers for further details in this
regard.

COOLER PIPING CONNECTIONS

The following pertinent guidelines are served to ensure satisfactory operation of the units. Failure to follow these recom-
mendations may cause improper operation and loss of performance, damage to the unit and difficulty in servicing and
maintenance:

• Water piping must be connected correctly to the unit i.e., water must enter from the inlet connection on the cooler and
leave from the outlet connection.

• A flow switch must be installed in the field piping at the outlet of the cooler (in horizontal piping) and wired back to the
unit control panel using shielded cable. There should be a straight run of piping of at least five pipe diameters on either
side of the flow switch. Paddle type flow switches can be obtained from Zamil which are supplied as optional items.

• The chilled water pump(s) installed in the piping system should discharge directly into the unit cooler. The pump(s)
may be controlled external to the unit - but an interlock must be wired to the unit control panel (as shown in the wiring
diagram) so that the unit can start only upon proof of pump operation.

32
• Flexible connections suitably selected for the fluid and pressure involved should be provided as mandatory in order to
minimize transmission of vibrations to the piping / building as some movement of the unit can be expected during
normal operation. The piping and fittings must be separately supported to prevent any loading on the cooler.

• The cooler must be protected by a strainer, preferably of 20 mesh, fitted as close as possible to the liquid inlet connec-
tion, and provided with a means of local isolation.

• Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each cooler.
Pressure gauges are recommended to check the water pressure before and after the cooler and to determine if any
variations occur in the cooler and system. When installing pressure taps to measure the amount of pressure drop
across the water side of the cooler, the taps should be located in the water piping a minimum of 24 inches downstream
from any connection (flange etc.) but as near to the cooler as possible.

• Drain and air vent connections should be provided at all low and high points in the piping system to permit complete
drainage of the cooler and piping as well as to vent any air in the pipes. Hand shut-off valves are recommended for use
in all lines to facilitate servicing.

• The system water piping must be flushed thoroughly before connecting to the unit cooler. The cooler must not be
exposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass and
valve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance to
isolate the cooler without disrupting flow to other units.

• The following is a suggested piping arrangement at the chiller for single unit installations. For multiple chiller installa-
tions, each unit should be piped as shown:

OUT

IN

Isolating Valve - Normally Open Pressure tapping

Isolating Valve - Normally Closed Flow Switch

Balancing Valve Connection (flanged/Victaulic/MPT)

Flow meter Pipe work

Strainer Flexible connection

33
CHILLED FLUID VOLUME REQUIREMENT
The volume of water in a piping system loop is critical to the smooth and proper operation of a chilled water system. If
sufficient volume of water is not there in the system, the temperature control can be lost resulting in erratic system
operation and excessive compressor cycling. Therefore, to prevent this effect of a ‘Short Water Loop’ ensure that total
volume of water in the piping system loop equals or exceeds 3 Gallons per Nominal Ton of cooling capacity for standard
air conditioning applications and 6 Gallons per Nominal Ton of cooling capacity for process cooling jobs where accuracy
is vital and applications requiring operation at very low ambient temperatures and low loading conditions.

For example, chiller model ALY080 operating with a design water flow rate of 180 GPM for a standard air conditioning
application would require 80 (Nom. Cap.) x 3 = 240 Gallons of water in the piping system loop.

To achieve the aforementioned water volume requirements, it may be necessary to install a tank in the piping system loop
to increase the volume of water in the system and therefore, reduce the rate of change of return water temperature. This
tank should be provided on the return water side to the chiller and the tank should be baffled to ensure that there is no
stratification and the entering stream thoroughly mixes with the tank water. See recommended tank design schematics
below:

TANK SCHEMATIC

34
 RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Hook rigging sling thru holes on the lifting plates, as shown below.
Lifting plates or holes in base rail are centered around the unit center of gravity.
Center of gravity is not unit center line.
Ensure center of gravity aligns with the main lifting point before lifting.
Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTION
All panels should be in place when rigging.
Care must be taken to avoid damage to the coils during handling.
Insert packing material between coils & slings as necessary.

MODELS: ALY010D MODELS: ALY015D - ALY030D

MODELS: ALY035D - ALY060D

MODELS: ALY075D - ALY120D LIFT

35
 INSTALLATION CLEARANCE
WALL

1500
1500
2000

FIGURE - 1
STRAIGHT WALL
1500

1500

FIGURE - 2
CORNER WALL
NOTE: 1. All dimensions are in mm.
2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air
turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can cause
high pressure or fan motor temperature trips.

36
 MOUNTING LOCATION
MODELS: ALY010D MODELS: ALY015D - ALY030D

MODELS: ALY035D - ALY060D

MODELS: ALY075D - ALY120D

NOTE: All dimensions are in mm. Tolerance: ±2mm.

37
LOAD DISTRIBUTION (kg.), ALUMINUM FINS CONDENSER COILS (12FPI)
MODEL No. R1 R2 R3 R4 R5 R6 R7 R8

ALY010D 157 176 157 176 - - - -

ALY015D 212 206 183 177 - - - -

ALY020D 249 243 197 191 - - - -

ALY025D 271 266 213 208 - - - -

ALY030D 282 277 224 218 - - - -

ALY035D 488 475 371 358 - - - -

ALY045D 530 518 397 385 - - - -

ALY050D 523 510 410 398 - - - -

ALY060D 529 517 413 401 - - - -

ALY075D 507 458 454 436 389 340 336 318

ALY080D 519 470 467 448 393 345 342 323

ALY090D 562 519 518 497 429 386 385 364

ALY110D 571 525 523 503 429 384 381 362

ALY120D 594 549 547 527 444 399 397 377

LOAD DISTRIBUTION (kg.), COPPER FINS CONDENSER COILS (12FPI)

MODEL No. R1 R2 R3 R4 R5 R6 R7 R8

ALY010D 167 186 167 186 - - - -

ALY015D 228 222 199 193 - - - -

ALY020D 273 267 222 216 - - - -

ALY025D 306 301 249 243 - - - -

ALY030D 324 319 266 261 - - - -

ALY035D 537 524 420 406 - - - -

ALY045D 589 577 456 444 - - - -

ALY050D 608 596 496 483 - - - -

ALY060D 614 602 499 487 - - - -

ALY075D 556 506 503 484 438 389 385 367

ALY080D 568 519 516 497 442 394 391 372

ALY090D 621 578 577 556 488 445 444 423

ALY110D 643 597 595 575 501 456 453 434

ALY120D 679 634 632 612 528 484 482 462

R1 R2 R1 R2 R3 R4

R3 R4
R5 R6 R7 R8

38
PL-AP-ALD-14-2M-E