Remote IO-R-16 Module

14006
Mounting and Wiring Guide
This document covers the mounting and wiring of a Remote I/O Module
(IO-R-16), for expanding a JACE-8000® controller. It assumes that you are an
engineer, technician, or service person who is performing control system design
or installation. Please read through this entire document before beginning the
installation procedures.

Product Description
The IO-R-16 expands a JACE-8000 controller1 with 16 I/O points that can be
remotely located, including:
• 8 Universal inputs (UIs), compatible with 0–10Vdc, 0–20mA, dry contacts,
pulsing dry contacts, 0–100K ohm resistive, or Type 3 thermistor
temperature sensors.
• 4 Digital outputs with Form-A relay contacts, for on/off control of loads up
to 24Vac/dc, at 0.5A max.
• 4 Analog outputs (AOs) for 0–10Vdc analog control of loads at 2.5K ohm minimum, or 4mA drain maximum.
The IO module uses DIN rail mounting and has two end-mounted 5-pin connectors that support direct-chaining
(in-line attachment) to other IO-R-16 modules or IO-R-34 modules.
Communications to a JACE-8000 use RS-485 multidrop on 3 wires of an end-mounted 5-pin connector. The other
2 wires on that connector are for INPUT power (15Vdc) which can be supplied from a DIN-mountable option
(IO-R-34) or a third party 13.5-15.75 Vdc power supply. The RS-485 bus is wired back to Com 1 or Com 2 of the
JACE-8000 controller.

Related Documentation
For more information on mounting, wiring and configuring a system, refer to the JACE-8000 Mounting & Wiring
Guide, Remote IO-R-34 Mounting and Wiring Guide, and the NRIO Guide.

System Planning
System planning requires consideration of options regarding power, RS-485 communications, mounting and wiring.
The following sections describe communications and power variables to consider before mounting and wiring your
hardware.

Number of Supported Expansion Modules

A JACE-8000 controller can support up to a maximum of 16 IO-R-16 modules via a single RS-485 bus. If an
IO-R-34 is included, the IO-R-34 counts as two modules. So, for example, the JACE-8000 could support 2 IO-R-34
modules and 12 IO-R-16 modules. Table 1 shows possible options for combinations of IO-R-16 and IO-R-34
modules. If you are using T-IO-16-485 modules, they count the same as an IO-R-16.

1. JACE-8000 with NiagaraAX-3.8U3 or Niagara 4.3 and later and an available RS-485 port. 
See “System Planning,” page 1 for more details.
JACE-8000 and Niagara Framework are trademarks of Tridium, Inc.

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 System Planning
Power Supply Options and Considerations

Power Supply Options and Considerations

You can provide power to the IO-R-16 from the 5-pin connector of an IO-R-34. Each IO-R-34 module can power
up to 4 IO-R-16 modules. You can also use a third-party 13.5-15.75 Vdc power supply (output regulated to within
±4%) wired to the P+ and P- terminals of an IO-R-16 module’s 5-position end connector.
Table 1 shows possible combinations. For example, Option 2 includes a total of 14, IO-R-16s and 1, IO-R-34. Four
of the IO-R-16s are powered by the IO-R-34. The remaining 10 IO-R-16s must be powered by an external source.
Table 1 IO Module Combinations and IO-R-16 Power Options

Combinations Module Number of Devices Powered by IO-R-34(s) Powered by External Supply

IO-R-16 16 0 16
Option 1
IO-R-34 0
IO-R-16 14 4 10
Option 2
IO-R-34 1
IO-R-16 12 8 4
Option 3
IO-R-34 2
IO-R-16 10 10 0
Option 4
IO-R-34 3
IO-R-16 8 8 0
Option 5
IO-R-34 4
IO-R-16 6 6 0
Option 6
IO-R-34 5
IO-R-16 4 4 0
Option 7
IO-R-34 6
IO-R-16 2 2 0
Option 8
IO-R-34 7
IO-R-16 0 0 0
Option 9
IO-R-34 8

Both IO-R-16 and IO-R-34 should have a UPS power backup if continuous operation during power failures is a
requirement. These modules do not support the battery powered configurations provided on some legacy hardware.
The 5 pin power/comm connectors do not include a battery pin, preventing connection to (and possible damage
from) legacy controllers.

Note When cabling power to modules located some distance from the controller, you should allow for voltage
drops introduced by cabling distances. See “Voltage drop considerations” on page 3.

Operation without power backup

If an IO-R-16 module is powered locally, with an IO-R-34, for example, and a momentary AC power loss occurs,
note that a number of undesirable things can result, including:
• Load cycling from IO-R-16 relays dropping out, including several seconds lag to first re-establish
communications with the JACE (Nrio driver) before relays can pull in again, as needed.
• Totalized “counts” zeroed out.
• History (logging) entries for associated IO points as “down,” as well as Nrio “device down” alarms.

Further, loss of power without backup makes an IO firmware upgrade a risky operation. Such an upgrade is initiated
from the “Nrio Device Manager” view (in a station connection to the JACE). If this upgrade process is interrupted
by a IO-R-16 power cycle, the module may be rendered inoperable—and will likely need to be replaced. Therefore,
consider providing UPS backup power.
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2 July 11, 2017 Part Number 32327275-001
Preparation
Preparation
Configure default settings for comm loss scenarios—You can use Niagara Workbench to configure default
AO and DO values to be set in case of a power outage or other communications-loss situations. The feature is
configurable for timing and function. You can choose to use it on Powerup, CommLoss, both or neither. See the
Niagara Nrio Driver Guide for details.

Voltage drop considerations

You should be aware of potential voltage drops in the connecting “trunk power” cabling. Typically, this applies only
if modules are located in different locations—that is, not near the power supply.
Note that each IO-R-16 draws (at most, when all four relays are pulled in) 0.133A, and thus can introduce voltage
drop when long cabling distances are used for power/backup. Table 2 provides a summary of IO-R-16 power
consumption for these purposes.

Table 2 IO-R-16 Power Consumption.

Max per Amps / W used

Device Notes
System @ 15Vdc (each)
IO-R-16 see Table 1 0.133 A / 2.00 W Has 4 on-board relays.

Undersized selection of power cabling can result in unacceptably high voltage drops, and remotely located IO-R-16
modules may not operate correctly—especially during emergency (battery backup) operation.
The maximum allowable voltage drop due to wiring is 1.5V. This equates to the difference in voltage measured
across the P+ and P- at the source power supply, and the P+ and P- at the furthest expansion module (IO-R-16).
Table 3 provides a voltage drop chart, showing voltage drops per 100 feet of paired wire of different gauges (AWG),
at different load amps.
Table 3 Voltage Drop Per 100 Feet Run (30m) of Paired Wire.

Gauge Load Current

(AWG)
0.10A 0.25A 0.5A 1.0A 1.5A 2.0A 4.0A
10 0.020 0.05 0.10 0.20 0.30 0.40 0.80
12 0.032 0.08 0.16 0.32 0.48 0.64 1.27
14 0.050 0.13 0.25 0.50 0.75 1.01 2.02
16 0.080 0.20 0.40 0.80 1.20 1.60 3.20
18 0.127 0.32 0.64 1.27 1.91 2.54 5.08
20 0.202 0.50 1.01 2.02 3.03 4.03 8.07
22 0.320 0.80 1.60 3.20 4.80 6.40 12.81

For an example, consider a system where two IO-R-16 modules are mounted remotely in a location 500 feet (152m)
away. In this example, worst-case amps used by each remote IO-R-16 is 0.133A. Looking at Table 3 at the 0.25A
column, a #16 AWG cable pair drops 0.20V per 100 feet, meaning a 500 foot run would drop 1V. This would be a
good choice over an #18 AWG cable, which would drop 1.6V (above the 1.5V maximum allowable drop).

Preparation
Unpack the IO-R-16 module and inspect the contents of the package for damaged or missing components. If
damaged, notify the appropriate carrier at once, and return for immediate replacement (see “Returning a Defective
Unit,” page 19). See the next sections “Included in this Package” and “Material and Tools Required”.

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 Precautions
Included in this Package

Included in this Package

Included in this package you should find the following items:
• IO-R-16 module with quick disconnect female connectors.
• Remote I/O Module (IO-R-16) Mounting and Wiring Guide, Part Number 32327275-001.
• Hardware bag containing the following items:
– One (1) grounding wire, with quick-disconnect 0.187" female connector.
– Eight (8) 499-ohm resistors, used for 4–20mA inputs.

Material and Tools Required

The following supplies and tools are required for installation:
• IO-R-34 or other 13.5 -15.75 Vdc power supply source (see “Power Supply Options and Considerations”on
page 2).
• If DIN mounting, a DIN rail, type NS35/7.5 (35mm x 7.5mm) and DIN rail end-clips (stop clips), and screws
for mounting. Low- profile end clips are preferred to avoid contacting module connectors. See Figure 1 on
page 7. If DIN rail is not used, suitable screws for mounting base of Remote I/O Module module.
• Suitable tools and supplies for making all wiring terminations.

Precautions
This document uses the following warning and caution conventions:

Caution Cautions remind the reader to be careful. They alert readers to situations where there is a chance that
the reader might perform an action that cannot be undone, might receive unexpected results, or might
lose data. Cautions contain an explanation of why the action is potentially problematic.

Warning Warnings alert the reader to proceed with extreme care. They alert readers to situations where there is
a chance that the reader might do something that can result in personal injury or equipment damage.
Warnings contain an explanation of why the action is potentially dangerous.

Safety Precautions
The following items are warnings of a general nature relating to the installation and start-up of a compatible JACE
controller. Be sure to heed these warnings to prevent personal injury or equipment damage.

Warning • A 15Vdc circuit powers the IO-R-16 module. Disconnect power before installation or servicing to
prevent electrical shock or equipment damage.
• Make all connections in accordance with national and local electrical codes. Use copper conductors
only.
• To reduce the risk of fire or electrical shock, install in a controlled environment relatively free of
contaminants.
• JACE controllers and I/O modules are only intended for use as monitoring and control devices. To
prevent data loss or equipment damage, do not use them for any other purposes.

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Precautions
Static Discharge Precautions

Static Discharge Precautions

These items are cautionary notes to help prevent equipment damage or loss of data caused by static discharge.

Caution • Static charges produce voltages high enough to damage electronic components. The
microprocessors and associated circuitry within a Remote I/O Module are sensitive to static
discharge. Follow these precautions when installing, servicing, or operating the system:
• Work in a static-free area.
• Discharge any static electricity you may have accumulated. Discharge static electricity by touching
a known, securely grounded object.
• Do not handle the printed circuit board (PCB) without proper protection against static discharge.
Use a wrist strap when handling PCBs, with the wrist strap clamp secured to earth ground.

Module Connection Precautions

Caution Do not connect more than the maximum number of IO-R-16 modules to the RS-485 port of the parent
JACE controller—note that 16 is the maximum number supported in software. However, less IO-R-16
modules may be supported. See “Number of Supported Expansion Modules,” page 1.

Caution Do not connect more than maximum allowed (see Table 1) IO-R-16 modules to a single power source.
Overloading may cause overheating or blowing an internal, non-replaceable fuse.

Caution Connect S terminal wiring as shown in Figure 7 or communication errors may result. S terminal serves
as reference ground between isolated RS-485 ports on JACE-8000 and IO-R-16 and IO-R-34 modules.

WEEE (Waste of Electrical and Electronic Equipment)

Recycling of Electronic Products: (International Installations)
In 2006 the European Union adopted regulations (WEEE) for the collection and recycling of all waste electrical and
electronic equipment. It is no longer allowable to simply throw away such equipment. Instead, these products must
enter the recycling process.
To properly dispose of this product, please return it to your local authority collection point. If such a facility is not
available, please send it to one of these offices:
Tridium Europe Ltd Tridium Asia Pacific Pte Ltd Tridium Inc.
1, The Grainstore 17 Changi Business Park Central 1 2256 Dabney Road, Suite C
Brooks Green Road Honeywell Building Richmond, VA 23230
Coolham, West Sussex Singapore 486073
RH138GR United Kingdom

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 Installation and Start-up Outline
Installation and Start-up Outline

Installation and Start-up Outline

Note If installing the JACE-8000 and IO-R-16 module at the same time, please refer to the JACE-8000 Mounting
& Wiring Guide document to install the controller.

The major steps to installing and starting the IO-R-16 module are outlined as follows:
1. Physically mount the IO-R-16 module onto DIN rail. See “Physical Mounting.” If directly attaching to other
modules, ensure that the 5-position end connector(s) are properly seated into the end connectors of the other
units. Note the previous “Module Connection Precautions” on page 5.
2. Make wiring connections for grounding, power, RS-485 communications, and I/O points. See “Wiring
Details,” page 9.
3. Apply power and perform an initial checkout. See “Power up and Initial Checkout” on page 17.

Physical Mounting
The following applies to mounting a IO-R-16 Remote I/O Module:
• Horizontal mounting is preferred to facilitate heat dissipation. It is not necessary to remove the cover before
mounting.
• Mounting on a 35mm wide DIN rail is recommended. The IO-R-16 unit base has a molded DIN rail slot and
locking clip, which simplifies mounting with other modules. Mounting on a DIN rail ensures accurate
alignment of connectors between all modules.
• If DIN rail mounting is impractical, you can use screws in mounting tabs on the IO-R-16.

Procedure 1 provides step-by-step instructions for mounting the IO-R-16 module on an installed DIN rail.
Procedure 1 To mount on DIN rail.

Step 1 Pull or pry down the plastic locking clip until it snaps into the open (down) position.
Step 2 Position the IO-R-16 module on the rail, tilting to hook the top DIN rail tab over the upper edge of the DIN
rail (Figure 1). Rotate the module flush against the DIN rail and then press the locking clip upward to
release it and secure the module to the rail.
Step 3 Slide the IO-R-16 module along the DIN rail to its intended location. If connecting to another mounted
module, seat the 5-position plug into that module’s connector socket.
Step 4 Carefully install DIN rail end clips to secure the assembly. Make sure that the DIN rail stops do not press
against the end connectors on the IO-R-16.

Caution • Do not mount hardware on both a DIN Rail and with tab mounts to another surface. This causes
physical stress on equipment and prevents good connections between controller and modules.
• Do not mount DIN rail stops so that they press against IO-R-16 end connectors. If possible, use
low-profile rail stops to eliminate possibility of contact and damage to the connectors.

Step 5 Repeat this for all items, until all are mounted on the DIN rail(s), firmly connected to each other, and
secured with DIN rail end clips.

Remote IO-R-16 Module Mounting and Wiring Guide

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Physical Mounting
Physical Mounting
Figure 1 IO-R-16 module DIN mounting details.

Mounting on DIN Rail Removing from DIN Rail

DIN rail clip

both ends
D5 5C6 D6 D7 7C8 D8 D9 9C10 D10 AO1 0V AO2 AO3 0V AO4 AO5 0V AO6 AO7 0V AO8

IO-R-16 IO-R-16 IO-R-34 5-position connector

plug with cabling to
JACE and other remote
modules.
U1 0V U2 U3 0V U4 U5 0V U6 U7 0V U8 U9 0V U10 U11 0V U12 U13 0V U14 U15 0V U16 AC AC

24Vac/24Vdc ,

Note To remove an IO-R-16 module from a DIN rail, remove DIN rail end clips and (if applicable) slide it away
from other modules. Move the plastic locking tab down to open position then lift unit outwards.

Figure 2 Tab Mounting Dimensions.

5.99in
(152.2mm)
3.20in
(81.4mm)
2.79in
(70.8mm)

NOTE: DIN mounting is

recommended over tab
mounting.

3.48in 3.31in
(88.4mm) (84.0mm)

3.53in
3.20in (89.5mm)
(81.3mm)

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Part Number 32327275-001 July 11, 2017
 IO-R-16 Board Layout and Terminals
IO-R-16 Board Layout and Terminals

IO-R-16 Board Layout and Terminals

The IO-R-16 module provides 8 universal inputs, 4 digital relay outputs, and 4 0–10Vdc analog outputs. Wiring
terminal positions are shown below (Figure 3), along with LED locations.
Figure 3 Remote I/O Module Wiring Terminal Locations (screw terminal connectors shown installed).

Digital Relay Outputs Analog Vdc Outputs

(D1-4) (AO1-4)

P2

RV12 P4

RV14

RV18
RV15
RV1 RV3 RV5 RV7

C37

C59
C26
RV9
L10 L12 L15 L16

R54 R55

R90 R99
R67

R91
C44
4 C52

C61
C33

R66
C43 C51

R98
R89
R65
Relay Output RS-485 Status

101
1
R49

Q12

Q15

R10
K1

K2

K3

K4
R64
4 R88
K

U13
D4
R63 R87
LEDs LED

100
0
Q11

Q14
R48

R10
R53 R62

R86
Q8

D19

R 5

R97
R60 R61
C32
C42 C50

R96 R8

C60
R42
4

R52

R84
R22

R 2

R 9
R13

R3

R3

Q10

C36
R46

R95
U11

Q2
Q Q3
Q Q6
Q Q7
U1

U8

U9

C39
C48

C55
P-
R41
5 pin connector 5 pin connector

C35
D7 D11 D13 D18 P-

RV17
DL1 DL2 DL3 DL4
L DL5

D22
15Vdc Power 15Vdc Power

R59

L13
C40

D29
P+
R12

R31

P+

C54
R9

R45

RS-485 R51 RS-485

R21

R38

Q1 D16
C16

R73 R74 R75 R76

R79 R80 R81 R82

R 4
RS-485-
U7

R9
RS-485-
J1

P5
R8

R11

R30

D15
T1

RS485+
R17
U6

RS485+
R29

C23
3

C57
S1

R28
R10

C9 R78
R
U10

RS-485 S
Q13
RS-485 S
C15

C8 Q5
R77
C6
C22
R72
R20

U14
D25
C18
R25

L1 L2 L4 C47
U5
U3

R37

R71

C49
R34
C13
C4

R 8
R5

R93

C46
F1

F2

C21
R5

C12

Q4
C20
U2

Y1

U12
R19

R24
D1

D3

R4

C25
R23
C11
U4
RV20

C3

C28
C30

C31
C58

R102
R92

D2 D5 D6 D8 D9 D10 D12 D14 D17 D20 D21 D23 D24 D26 D27 D28

C56
R15 R16

R26 R27

R 6 R57
R 6

R 4 R47

R 9 R70
R2

R3 R18
R6 R7

R14
4 R33 R40 R50 R68
R83
R35 R3

C2 C7 C14 C19 C27

R1

C53
C34
4 C41 RV19
R4

R5

R6
RV10

RV13
C10

C17

C29

RV11
C24
RV4
V4

RV8

C38

L11

RV16
C45
RV2

L14
C1

C5

RV6
L3

L5

L6

L7

L9
L8
V
P1

Earth Grounding
E1

Connector Lug
P3

Universal Inputs Universal Inputs

(U1-4) (U5-8)

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Wiring Details
Wiring Details

Wiring Details
See Figure 3 to locate connectors and other components on the Remote I/O Module.
Make connections to the Remote I/O Module in the following order.
1. Connect the earth grounding wire (with spade connector) from the earth ground lug on the IO-R-16 to a nearby
earth grounding point. See the “Grounding” section on page 9 for details.
2. Wire the supply power to the IO-R-16, but do not energize the power source until all other wiring is completed.
Depending on how you are powering the IO-R-16, methods differ:
a. If powering the IO-R-16 from an IO-R-34, slide the two modules together to mate the connectors.
b. If powering the IO-R-16 from a third-party 13.5-15.75 Vdc power supply, wire the positive and negative
lines from the power supply to the P+ and P– terminals of the 5-position end connector plug. See “Power
from third party 13.5-15.75 Vdc power supply” on page 10.
3. Connect RS-485 wiring between the IO-R-16 and the JACE, and (if applicable) to other remote IO-R-16, or
IO-16-485 modules, in a continuous multidrop fashion. See “RS-485 Communications” on page 11.

Caution Connect S terminal wiring as shown in Figure 7 or communication errors may result. S terminal serves
as reference ground between isolated RS-485 ports on JACE-8000 and IO-R-16 and IO-R-34 modules.

4. Connect I/O wiring. See sections “Inputs” on page 12, and “Outputs” on page 15.
5. Apply power to the unit. See “Power up and Initial Checkout,” page 17.

Grounding
An earth ground spade lug (0.187") is provided on the circuit board of the IO-R-16 for connection to earth ground.
For maximum protection from electrostatic discharge or other forms of EMI, connect each device’s earth ground
using a #16 AWG or larger wire. Keep these wires as short as possible.
See Figure 3 for the location of the earth grounding wire.
Figure 4 Earth ground connection required to each IO-R-16 module as well as IO-R-34, if used.

D5 5C6 D6 D7 7C8 D8 D9 9C10 D10 AO1 0V AO2 AO3 0V AO4 AO5 0V AO6 AO7 0V AO8

IO-R-16 IO-R-16 IO-R-34

U1 0V U2 U3 0V U4 U5 0V U6 U7 0V U8 U9 0V U10 U11 0V U12 U13 0V U14 U15 0V U16 AC AC

Earth Ground

Note Connect any remote IO-R-16 modules to a nearby earth ground in the same manner.

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 Wiring Details
Power from IO-R-34

Power from IO-R-34

If powering one or more IO-R-16 modules from a IO-R-34 module, simply connect the modules as shown in Figure 5.
Power and RS-485 communication connection is provided through the 5-position “Powered RS-485” connector.
• Each IO-R-34 can power up to four (4) IO-R-16 modules.
• Do not apply power (at any location) until all other wiring is completed. See “Power up and Initial
Checkout,” page 17.

Figure 5 IO-R-16 modules powered by IO-R-34 connection.

24Vac/24Vdc
D5 5C6 D6 D7 7C8 D8 D9 9C10 D10 AO1 0V AO2 AO3 0V AO4 AO5 0V AO6 AO7 0V AO8

JACE-8000 IO-R-16 IO-R-16 IO-R-34

U1 0V U2 U3 0V U4 U5 0V U6 U7 0V U8 U9 0V U10 U11 0V U12 U13 0V U14 U15 0V U16 AC AC

24Vac/24Vdc

In some cases, some number of IO-R-16 modules may be powered this way (from IO-R-34), while others may be
powered locally using a third-party 13.5-15.75 Vdc power supply. This may be advisable when IO modules are
located long distances from the IO-R-34 providing power, to avoid excessive voltage drops due to wiring
resistances. See the following sections:
• “Power from third party 13.5-15.75 Vdc power supply,” page 10

Power from third party 13.5-15.75 Vdc power supply

IO-R-16 modules can be powered by a third-party, 13.5V–15.75Vdc power supply. A “battery backed” power
supply is recommended. This provides power to the IO module(s) during AC power loss scenarios.
Figure 6 shows wiring for two assemblies of IO-R-16 modules powered by a battery-backed power supply.

Notes • For power budgeting purposes, estimate each IO-R-16 module to consume 2W nominal (0.133 A @ 15V).
Typical current will be less— as this estimate factors in all four relays being pulled in.
• Be aware of potential voltage drops when connecting via “trunk power” cabling. Voltage drops are more
typical when modules are not located near the power supply. See “Voltage drop considerations,” page 3.
• For other wiring on the 5-position end connector, see “RS-485 Communications,” page 11.
• Do not apply power (energize the power supply) until all other wiring is completed. See “Power up and
Initial Checkout,” page 17.

Remote IO-R-16 Module Mounting and Wiring Guide

10 July 11, 2017 Part Number 32327275-001
Wiring Details
RS-485 Communications
Figure 6 Third-party 12Vdc, battery backed, power supply powering IO-R-16 modules.

Single pair cable from power supply enclosure

to IO-R-16 enclosure (P-, P+).

Battery-backed
13.5-15.75 Vdc
Power Supply
P- – +
IO-R-16 IO-R-16 P+

DC Voltage AC Line
Output Source
Power

P-

P+ Battery Battery

IO-R-16
One or more
IO-R-16

NOTE: Not shown is RS-485 Communications wiring,

on the bottom 3 positions of the 5-position connector plugs.

Notes • Power must be regulated to within ± 4%.

• Power supply models furnishing 15Vdc output are the most commonly available.
• Only remote IO-R-16 modules can be powered by a 15Vdc power supply—the JACE-8000 controller
and the IO-R-34 requires 24Vdc. See the appropriate Mounting & Wiring Guide for details.

RS-485 Communications
RS-485 communications from the JACE-8000 controller to each IO module (or assembly of modules) requires a
continuous “daisy-chain” wiring topology using a shielded, twisted-pair cable. Wire between the IO-R-16
assemblies using the 5-position end connectors. At the controller, wire to either of its 3-position RS-485 connectors.
Use shielded 18-22AWG wiring (refer to the TIA/EIA-485 standard). Wire in a continuous multidrop fashion,
meaning “plus to plus,” “minus to minus”, and “shield to shield.” Connect the shield wire (reference ground) to earth
ground at one end only, such as at the JACE. See Figure 7.

Caution Connect S terminal wiring as shown in Figure 7 or communication errors may result. S terminal serves
as reference ground between isolated RS-485 ports on JACE-8000 and IO-R-16 and IO-R-34 modules.

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 Wiring Details
Inputs
Figure 7 RS-485 wiring from the JACE to one or more IO-R-16 modules uses a “daisy-chain” connection.

-
JACE-8000 RS-485 Port +
S

Connect RS-485 shield

wire to ground at Shielded twisted pair cabling
one end only.
Terminals on the 5-position
connector plugs used for RS-485
between IO-R-16 assemblies

IO-R-16 IO-R-16

–
+
S

IO-R-16
One or more
IO-R-16

Inputs
Each of the 8 universal inputs (UI) can support any one of the following:
• Type-3 10K ohm Thermistor (also see Caution on page 13)
• Resistive 0—100K ohms
• 0–10 Vdc
• 4–20 mA
• Binary Input

Thermistor
Inputs support 10K Thermistor temperature sensors. Input accuracy is in the range of ±1% of span. By default,
conversion is for a standard Type 3 thermistor sensor, with a sensor range of -10° to 135°F (-23.3° to 57.2°C). Using
a conversion type of “Tabular Thermistor,” you can specify a different thermistor response curve, by importing a
thermistor curve .xml file. The kitIo module contains an xml folder with thermistor curves for a various thermistor
temperature sensors. You can also edit and export (for reuse) customized thermistor curve xml files. See the NRIO
Driver Guide for details. Figure 8 shows the wiring diagram.

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Wiring Details
Inputs
Figure 8 Thermistor wiring.

U1 0V U2 U3 0V U4
Cut and tape shield wire back
at Thermistor.

10K Thermistor
Use point: ThermistorInputPoint

Shielded, Twisted Cable, Shield

61m (200 ft) maximum Stud in enclosure

Resistive 0—100K ohms

Inputs can read a resistive signal within a range from 0 to 100,000 ohms. Wiring is the same as shown for a
Thermistor temperature sensor (Figure 8).
Resistive signals require a ResistiveInputPoint.

Caution UI inputs provide optimum resistive-to-temperature resolution in the 10K ohm range. For a sensor with
a range far from 10K ohms (such as a 100-ohm or 1000-ohm sensor), resolution is so poor as to be
unusable! To successfully use such a sensor, install a transmitter that produces a Vdc or mA signal,
and then wire the transmitter to the UI according to the 0–10 Vdc or 4–20 mA instructions.

0–10 Vdc
Inputs support self-powered 0–10 Vdc sensors. Input impedance is greater than 5K ohms. 0–10 volt accuracy is ±2%
of span, without user calibration. Figure 9 shows the wiring diagram for a 0–10 Vdc sensor.
0–10 Vdc sensors require a VoltageInputPoint.
Figure 9 0–10 Vdc wiring.

U1 0V U2 U3 0V U4
Range: 0–10 Vdc
Input Impedance > 5K ohms
Cut and tape shield
0—10Vdc Sensor wire back at sensor.

(self-powered sensor) Use point: VoltageInputPoint

Conversion: Linear
+
0—10
Vdc Shielded, Twisted Cable,
– 61m (200 ft) maximum Stud in enclosure
Shield

4–20 mA
Inputs support self-powered 4–20 mA sensors. Input accuracy is ±2% of span, without user calibration. Figure 10
shows the wiring diagram, which requires a 499 ohm resistor wired across the input terminals.
4–20 mA sensors also require the VoltageInputPoint.

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 Wiring Details
Inputs
Figure 10 4 to 20 mA wiring.

U1 0V U2 U3 0V U4
4—20 mA Sensor
(self-powered sensor) Cut and tape shield Use point: VoltageInputPoint
Range: 0—20 mA wire back at sensor.
Conversion: 500 Ohm Shunt
499 Ohm resistor secondary conversion: Linear
(supplied with unit)
+
i
Shielded, Twisted Cable,
– 61m (200 ft) maximum Stud in enclosure
Shield

Caution When using an externally powered 4–20 mA sensor, be sure to de-energize its power supply before
making or changing any wiring connections to the IO-R-16 module. This is in addition to removing
power from the IO-R-16 module.
It is important to not apply external power to the UI inputs without the 499 ohm resistor in place.
Otherwise, even a momentary application of power (say, 24Vdc) to the UI terminals without the resistor
may damage circuitry on the IO-R-16. Only after completing all input wiring should you restore power
to such external power supplies.

Binary Input
Inputs support both pulse contacts and normal dry (equipment status) contacts.
• Pulse contacts may have a change-of-state (COS) frequency of up to 20 Hz with a 50% duty cycle.
Note: Minimum dwell time must be > 25ms. (Contacts must remain open at least 25ms and be closed at least
25ms.)
• Standard dry contacts must have a 1 Hz. (or less) COS frequency, with minimum dwell time > 500ms.
(Contacts must remain open at least 500ms and be closed at least 500ms.)
Both types of dry contacts support 3.3 Vdc open circuits or 330 µA short-circuit current. For a pulse contact, use the
CounterInputPoint in the station database. For other dry contacts, use the BooleanInputPoint.
Figure 11 shows the wiring diagram (which is identical for both uses), but with different types of Nrio software
points used for either application.

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Wiring Details
Outputs
Figure 11 Binary input wiring.

U1 0V U2 U3 0V U4
Pulse
Range: Up to 20 Hz,  Cut and tape shield
50% Duty Cycle wire back at sensor.
Minimum dwell time
> 25ms
Use point: CounterInputPoint

Shielded, Twisted Cable,

61m (200 ft) maximum
Stud in enclosure
Shield

U1 0V U2 U3 0V U4

Dry Contacts Cut and tape shield

wire back at sensor.

Use point: BooleanInputPoint

Shielded, Twisted Cable,

61m (200 ft) maximum
Stud in enclosure
Shield

Outputs
A IO-R-16 module has four (4) digital relay outputs and four (4) 0–10 volt analog outputs.

Relay Outputs
Each relay output is rated at 24 Vac or Vdc at 0.5A. Relay outputs have MOV (metal oxide varistor) suppressors to
support inductive-type loads such as heavy-duty relay coils.

Warning Relays are not rated for AC mains (line level) powered loads (instead, 24V maximum).
Use an external 24V transformer or a 24Vdc power supply to power loads.

Use a RelayOutputWritable in the station for each output. Figure 12 on page 16 shows an example wiring diagram.

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 Wiring Details
Outputs
Figure 12 Relay output wiring diagram.

24Vac
Transformer AC
(see previous Mains 24Vac 4 Loads
Warning) (Line)
3

OR
2 Use point: RelayOutputWritable
+
24Vdc Power 24Vdc 1
Supply
–
D1 D3 D4
1C2 D2 3C4

Note that the two common DO terminals (1C2, 3C4) are isolated from each other. This is useful if controlled loads are
powered from different circuits.
An LED status indicator for each relay (D1—D4) is located on the board (Figure 3 on page 8), and also visible
through the cover. Under normal operation, each digital status LED indicates activity as follows:
• Off—relay open / no current flows.
• On—relay closed / load current flows.

Therefore, an On status indicates that the load is powered.

Analog Outputs
Analog outputs (AO) are referenced by the terminals labeled AOn and 0V (ground). Each AO can supply a
maximum of 4 mA over the entire 0 to 10Vdc range. For this 0–10V full range, the minimum input impedance of a
device controlled by the AO must be greater than 2500 ohms.
If the device’s input impedance is less than 2500 ohms, the 4 mA “max. current” limits the voltage output range. For
example, if a device with a 1000 ohm input impedance, the AO would work as a 0–4Vdc analog output.
Figure 13 shows typical wiring for an AO. For each AO, use a VoltageOutputWritable in the station database.
Figure 13 Analog output wiring diagram.

0—10Vdc device
Use point: VoltageOutputWritable
Input impedance Shielded, Twisted Cable,
is greater than 61m (200 ft) maximum
2500 ohms
Common (–)
Input (+)

AO1 0V AO2 AO3 0V AO4

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Nrio16Module (Software) Representation
Nrio16Module (Software) Representation

Nrio16Module (Software) Representation

In the Niagara station interface to the JACE and IO-R-16 module, the module’s I/O is modeled in the station’s
NrioNetwork (copied from the nrio palette), under a child Nrio16Module “device level” component. This
Nrio16Module has a default name of “io16_n”.

Note After a remote I/O module is discovered and added to the station under this NrioNetwork (each one as an
Nrio16Module), the serial status LEDs for the JACE’s RS-485 port continually flash, reflecting polling
activity. At this time, the “STATUS” LED on that IO-R-16 module lights solid green.
When an IO-R-16 module's status LED is blinking, that is an indication that the unit is NOT Online.

Each input or output used requires a Niagara Remote Input/Output (Nrio) point to be added in the station database.
These components act as the station interface to the physical I/O points. The Nrio points you need for each input or
output type are noted in previous wiring sections in boldface. For Nrio software details, see the Nrio Driver Guide.

Power up and Initial Checkout

Step 1 Apply power to the IO-R-16.
The IO-R-16 module’s board status LED (Figure 3 on page 8) will initially be blinking.
Step 2 Using Workbench, open a station connection to the JACE-8000. If not already present, add an
NrioNetwork component to the station’s Drivers Container.
Step 3 Configure the NrioNetwork’s “Port Name” property to match the JACE-8000’s RS-485 port COM
assignment (for example, COM2), and set its “Trunk” property to a unique number Nrio-wide (i.e., 2).
Step 4 From the NrioNetwork’s Nrio Device Manager view, perform a Discover.
Each discovered remote I/O module will be listed in the top “Discovered” pane in the view, with each
IO-R-16 appearing as an “Io16V1” device type.

Note To associate a discovered device to a specific IO-R-16, issue a right-click “Wink Device” action—this
cycles a relay output on that IO-R-16 several times, which you can hear or see if nearby. This action
is available both before and after a discovered device is added to the station.

Step 5 Add each discovered IO-R-16 to the station, renaming to reflect its actual location (see Note above). Each
IO module is represented by an Nrio16Module component.
Step 6 Verify that each IO-R-16 module’s board status LED is now lit solid green.

Note If an Nrio16Module is selected in the Nrio Device Manager view, and the Upgrade Firmware button
is active, it is recommended that you upgrade its firmware. After selecting this, do not interrupt
power to the IO-R-16 and JACE, or the communications between them, until the firmware
upgrade job finishes. Typically, this takes less than 2 minutes, with job completion signaled in the
Workbench view.

Step 7 You can now discover, add, and configure IO points under each Nrio16Module’s Points device extension.
For more details about Nrio components, refer to the NRIO Guide, also available in Workbench online
Help (doc Nrio).

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 Replacement Parts and New Units
Replacement Parts and New Units

Replacement Parts and New Units

Servicing the IO-R-16 may call for replacement parts or new units.
You can order standard replacement parts from stock without restriction. Standard replacement parts cannot be
returned for credit and should be disposed of in an appropriate manner.
To replace a faulty IO-R-16 unit, order and install a new IO-R-16 accessory module. If the faulty IO-R-16 is still in
warranty, you can receive credit by returning it. Be sure to contact the vendor for a return material authorization
(RMA) number before shipping an item for return credit. See “Returning a Defective Unit,” page 19, for details.

Note Before ordering a new IO-R-16, be sure to contact your normal technical support resource to eliminate the
possibility of a software issue or mis-configuration problem.

The following table lists the part numbers and descriptions for items that you can order.

Table 4 Parts Listing for IO-R-16

Part Number Item Description

32327153-001 Replacement Unit IO-R-16 option module, model #14006
10429 Connector plug 6-position screw terminal, 180 deg.
32330828 Connector plug 5-position screw terminal, 180 deg.
– One (1) grounding wire, with quick-disconnect 0.187" female connector.
32327802 Accessory Kit, IO-R-16
– Eight (8) 499-ohm resistors, used for 4–20mA inputs.

Replacing the IO-R-16

Caution Before handling circuit boards, discharge any accumulated static by touching the nearby earth
grounding point. For details, see the “Static Discharge Precautions” section on page 5.

To replace the IO-R-16 accessory module in the field, proceed as follows:

Procedure 2 Replacing the IO-R-16 accessory module.

Step 1 Using the appropriate Niagara software tool, back up the JACE’s configuration to your PC.
Step 2 Remove power to the IO-R-16. The unit should power down automatically.

Note If any I/O points have voltage, turn the devices off or disconnect power to them.

Step 3 Note positions of all I/O wiring going to the IO-R-16 module to be replaced, as well as for any other
installed modules. If necessary, label connectors and accessory modules to avoid mis-connection later
(after IO-R-16 is replaced). The software that runs on the JACE-8000 expects terminal positions to be the
same in the replacement IO-R-16 in order to collect data from or to control the attached devices.
Step 4 Unplug all connectors from the IO-R-16, including all I/O connectors and earth ground wire.
Step 5 Remove any DIN rail clips or screws securing the IO-R-16, removing it from its mounting. See Figure 1
on page 7 for details on removal from (and mounting onto) DIN rail.
Step 6 Mount the replacement IO-R-16 as it was previously, using the same DIN rail location and/or screws.
Step 7 Reconnect the earth ground wire to the IO-R-16 grounding lug.
Step 8 Reconnect all I/O connectors to the IO-R-16.

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Replacement Parts and New Units
Returning a Defective Unit
Step 9 If any of your I/O points have voltage, turn the devices back on, or reconnect power to them.
Step 10 Reconnect the 5-position end-mount connector, and ensure that power is applied to the IO-R-16 as well as
the JACE. For related details, see “Power up and Initial Checkout”.
Step 11 For more details, see the NRIO Guide and JACE-8000 Install and Startup Guide.

Returning a Defective Unit

For proper credit on an in-warranty unit, ship the defective unit per the vendor’s return material procedure.

Note If the defective unit is under warranty, please follow return instructions provided in this section. 
If the unit is out of warranty, please discard it, observing all recycling regulations (see “WEEE (Waste of
Electrical and Electronic Equipment),” page 5).
• Do not return an out-of-warranty IO-R-16 module.

Prior to returning the unit, contact your vendor to obtain a return materials authorization (RMA) number and other
instructions.
Please provide:
• Product model
• Nature of defect
• PO number to secure the RMA

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Part Number 32327275-001 July 11, 2017
 Compliance
Compliance

Compliance
For a complete listing of Agency and Regulatory compliance, download the Agency Listings and Approvals for
Tridium Hardware Products document in the “Knowledge” section of the Niagara Community:
https://www.niagara-community.com

中国电子电气产品中有害物质的名称及含量

China EEP Hazardous Substance Information

Restricted Materials Above Threshold

部件名称与型号 有害物质
Assembly Name and Model Hazardous Substances
型号 部件名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚
Model Assembly Name (Pb) (Hg) (Cd) (Cr6+) (PBB) (PBDE)
PWB 组件
14006 X O O O O O
PWB Assemblies
本表格依据 SJ/T 11364 的规定编制。
This table is prepared in accordance with the provisions of SJ/T 11364.
O: 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB/T 26572.
X: 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB/T 26572
“ 未列入表内的其他部件，皆不含任何超出限量要求的限制使用物质。
All other components, not listed in the table, do not contain restricted substances above the threshold level
电子电气产品的环保使用期限依据 SJ/T11388 标准的规定确定。
The EPUP value of EEP is defined according to SJ/T 11388 standard.

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