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FXDP - User Manual

This document is a user manual for the FXDP product family of digital input/output modules for connection to a PROFIBUS-DP network. It provides an overview of the various module types, their technical specifications, wiring diagrams, configuration options, and parameterization. It also describes how to connect the FXDP modules to a Siemens S7 PLC, including importing the GSD file, configuring the modules in the hardware configuration, and accessing diagnostic information from the modules.

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0% found this document useful (0 votes)
50 views98 pages

FXDP - User Manual

This document is a user manual for the FXDP product family of digital input/output modules for connection to a PROFIBUS-DP network. It provides an overview of the various module types, their technical specifications, wiring diagrams, configuration options, and parameterization. It also describes how to connect the FXDP modules to a Siemens S7 PLC, including importing the GSD file, configuring the modules in the hardware configuration, and accessing diagnostic information from the modules.

Uploaded by

semi.weslatii
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FXDP –

USER MANUAL
All brand and product names are trademarks or registered trade
marks of the owner concerned.

3rd, revised edition, 09/05


© Hans Turck GmbH & Co. KG, Mülheim an der Ruhr

All rights reserved, including those of the translation.

No part of this manual may be reproduced in any form (printed,


photocopy, microfilm or any other process) or processed, dupli-
cated or distributed by means of electronic systems without written
permission of Hans Turck GmbH & Co. KG, Mülheim an der Ruhr.

Subject to alterations without notice.


Warning!
Dangerous electrical voltage!
Before commencing the installation

„ Disconnect the power supply of the device.


„ Ensure that devices cannot be accidentally restarted.
„ Verify isolation from the supply.
„ Earth and short circuit.
„ Cover or enclose neighboring units that are live.
„ Follow the engineering instructions of the device concerned.
„ Only suitably qualified personnel in accordance with EN 50 110-
1/-2 (VDE 0 105 Part 100) may work on this device/system.
„ Before installation and before touching the device ensure that
you are free of electrostatic charge.
„ The functional earth (FE) must be connected to the protective
earth (PE) or to the potential equalization. The system installer is
responsible for implementing this connection.
„ Connecting cables and signal lines should be installed so that
inductive or capacitive interference do not impair the automation
functions.
„ Install automation devices and related operating elements in
such a way that they are well protected against unintentional
operation.
„ Suitable safety hardware and software measures should be
implemented for the I/O interface so that a line or wire breakage
on the signal side does not result in undefined states in the auto-
mation devices.
„ Ensure a reliable electrical isolation of the low voltage for the 24
volt supply. Only use power supply units complying with IEC 60
364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.
„ Deviations of the mains voltage from the rated value must not
exceed the tolerance limits given in the specifications, otherwise
this may cause malfunction and dangerous operation.
„ Emergency stop devices complying with IEC/EN 60 204-1 must
be effective in all operating modes of the automation devices.
Unlatching the emergency-stop devices must not cause restart.

I
„ Devices that are designed for mounting in housings or control
cabinets must only be operated and controlled after they have
been installed with the housing closed. Desktop or portable units
must only be operated and controlled in enclosed housings.
„ Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This should
not cause dangerous operating states even for a short time. If
necessary, emergency-stop devices should be implemented.
„ Wherever faults in the automation system may cause damage to
persons or property, external measures must be implemented to
ensure a safe operating state in the event of a fault or malfunc-
tion (for example, by means of separate limit switches, mechan-
ical interlocks etc.).
„ The electrical installation must be carried out in accordance with
the relevant regulations (e. g. with regard to cable cross
sections, fuses, PE).
„ All work relating to transport, installation, commissioning and
maintenance must only be carried out by qualified personnel.
(IEC 60 364 and HD 384 and national work safety regulations).
„ All shrouds and doors must be kept closed during operation.

II
Table of Contents
About this manual
Documentation concept................................................................................ 0-2
General Information. ..................................................................................... 0-3
Prescribed Use ........................................................................................ 0-3
Notes Concerning Planning /Installation of this Product ........................ 0-3
Description of Symbols Used ...................................................................... 0-4
List of Revisions ............................................................................................ 0-5

1 The FXDP product family


General information....................................................................................... 1-3
Product overview ......................................................................................... 1-4
The service module ................................................................................. 1-5
Connection to PROFIBUS-DP ...................................................................... 1-6
Addressing on PROFIBUS-DP ................................................................ 1-6
Transmission rates .................................................................................. 1-6
Bus termination ....................................................................................... 1-6
Configuration files ................................................................................... 1-7
Connection possibilities ................................................................................ 1-8
PROFIBUS-DP ........................................................................................ 1-8
Operating- / load voltage ........................................................................ 1-8
In-/ and outputs....................................................................................... 1-9
General technical data ................................................................................ 1-10
Technical data ....................................................................................... 1-10
Dimension drawings .............................................................................. 1-12
LED indications ..................................................................................... 1-12
Diagnosis .................................................................................................... 1-13

2 Digital Input Modules


Digital input module, 8-channel .................................................................... 2-2
FXDP-IM8-0001....................................................................................... 2-2
Digital input module, 16-channel .................................................................. 2-6
FXDP-IM16-0001..................................................................................... 2-6

D300720 0905 - FXDP i


3 Digital Output Modules
Digital output module, 8-channel.................................................................. 3-2
FXDP-OM8-0001..................................................................................... 3-2
Digital output module, 16-channel................................................................ 3-6
FXDP-OM16-0001................................................................................... 3-6

4 Digital Hybrid Modules


Digital hybrid module, 2 x 8-channel, I/I or O/O per connector.................... 4-2
FXDP-IOM88-0001 .................................................................................. 4-2
Digital combined module, 2 x 8-channel, I/O per connector ........................ 4-7
FXDP-CSG88-0001 ................................................................................. 4-7

5 Universal Service Module


FXDP-XSG16-0001 ....................................................................................... 5-2
The service module ................................................................................. 5-2
Block diagram ......................................................................................... 5-4
Wiring diagrams ...................................................................................... 5-5
Technical data ......................................................................................... 5-6
Configuration options .............................................................................. 5-7
Parameterization ..................................................................................... 5-8
Diagnosis................................................................................................. 5-9

6 Connection to a Siemens PLC S7


General.......................................................................................................... 6-2
Reading- in the GSD File .............................................................................. 6-3
Selecting the FXDP Modules as Slaves ........................................................ 6-5
Configuring the FXDP modules ............................................................... 6-6
Diagnostic messages in the process image............................................ 6-7
Parameterization of the FXDP modules ........................................................ 6-8
Diagnosis evaluation on a S7-PLC ............................................................... 6-9
Online diagnosis with die SIMATIC Manager .......................................... 6-9
Diagnosis via function block FB125 ...................................................... 6-12

7 Appendix
Declaration of conformity.............................................................................. 7-2

8 Glossary

ii D300720 0905 - FXDP


9 Index

D300720 0905 - FXDP iii


iv D300720 0905 - FXDP
About this manual
Documentation concept .................................................................... 2

General Information........................................................................... 3
Prescribed Use ............................................................................................3
Notes Concerning Planning /Installation of this Product ............................3

Description of Symbols Used ............................................................ 4

List of Revisions ................................................................................ 5

D300720 0905 - FXDP 0-1


About this manual

Documentation concept

This manual contains all information about the TURCK product


family FXDP in protection class IP67.
The following chapters contain exact information about the general
technical data and properties of each single module in the product
family, a description of the coupling to PROFIBUS-DP as well as
information about diagnosis and data mapping.

0-2 D300720 0905 - FXDP


General Information.

General Information.

Attention
Please read this section carefully. Safety aspects cannot be left to
chance when dealing with electrical equipment.

Prescribed Use

Warning
The devices described in this manual must be used only in applica-
tions prescribed in this manual or in the respective technical de-
scriptions, and only with certified components and devices from
third party manufacturers.

Appropriate transport, storage, deployment and mounting as well as


careful operating and thorough maintenance guarantee the trouble-
free and safe operation of these devices.

Notes Concerning Planning /Installation of this Product

Warning
All respective safety measures and accident protection guidelines
must be considered carefully and without exception.

D300720 0905 - FXDP 0-3


About this manual

Description of Symbols Used

Warning
This sign can be found next to all notes that indicate a source of haz-
ards. This can refer to danger to personnel or damage to the system
(hardware and software) and to the facility.
This sign means for the operator: work with extreme caution.

Attention
This sign can be found next to all notes that indicate a potential haz-
ard.
This can refer to possible danger to personnel and damages to the
system (hardware and software) and to the facility.

Note
This sign can be found next to all general notes that supply impor-
tant information about one or more operating steps. These specific
notes are intended to make operation easier and avoid unnecessary
work due to incorrect operation.

0-4 D300720 0905 - FXDP


List of Revisions

List of Revisions

In comparison to the previous manual edition, the following


changes/ revisions have been made

Table 1: Chapter Subject/ new changed


List of revisions Description

Chap. 5 – Example for wire break detection X

D300720 0905 - FXDP 0-5


About this manual

0-6 D300720 0905 - FXDP


1 The FXDP product family
General information........................................................................... 3

Product overview .............................................................................. 4


The service module .....................................................................................5

Connection to PROFIBUS-DP............................................................. 6
Addressing on PROFIBUS-DP ....................................................................6
Transmission rates ......................................................................................6
Bus termination ...........................................................................................6
Configuration files .......................................................................................7

Connection possibilities .................................................................... 8


PROFIBUS-DP ............................................................................................8
Operating- / load voltage ............................................................................8
In-/ and outputs...........................................................................................9

General technical data .................................................................... 10


Technical data ...........................................................................................10
Dimension drawings ..................................................................................12
LED indications .........................................................................................12

Diagnosis ......................................................................................... 13

D300720 0905 - FXDP 1-1


The FXDP product family

This chapter contains all information about the construction and the
general technical data of the FXDP modules as well as about the
their method of functioning.

Note
Please find all module-specific information in the module descrip-
tions contained in the respective module chapters of the manual.

1-2 D300720 0905 - FXDP


General information

General information 1
The new FXDP product family shows the following proven module
properties:
„ rugged PROFIBUS-DP module
„ glass-fibre reinforced plastic housing
„ fully encapsulated electronics
„ degree of protection IP67
„ galvanic channel isolation to the PROFIBUS-DP
„ short-circuit protected channels

Figure 1:
FXDP module

Note
All modules of the product family FXDP are approved for use in
Zone 2.

D300720 0905 - FXDP 1-3


The FXDP product family

Product overview

Table 2:
Product overview

FXDP-CSG88-0001
FXDP-XSG16-0001
FXDP-IOM88-0001
FXDP-OM16-0001
of the FXDP family

FXDP-IM16-0001
FXDP-OM8-0001
User data FXDP-IM8-0001 Comment
section

8 Bit IN x x I per connector

16 Bit IN x x I/I per connector

8 Bit OUT x x O per connector

16 Bit OUT x x O/O per connector

8 Bit IN, x x I/I or O/O per


8 Bit OUT connector

8 Bit IN, x x I/O per connector


8 Bit OUT

8 Bit IN, x I/DIAG per connector


8 Bit DIAG

8 Bit OUT, x O/DIAG per


8 Bit DIAG connector

12 Bit IN, x I/I or O/O per


4 Bit OUT connector

n Bit IN, x outputs are read back


16-n Bit OUT
(AUTO Mode)

n Bit IN, x channel as IN,


16-n Bit OUT inverted IN, DIAG IN
(PROG Mode) or OUT

AddOn: x x x x x x x diagnostics mapped


Diag mapped to user data section

1-4 D300720 0905 - FXDP


Product overview

The service module 1


Besides the typical FXDP properties like the extended diagnosis, the
possibility of diagnosis-data mapping into the user data as well as
the comfortable M12-I/O-connection technology, the service
module FXDP-XSG16-0001 provides the following additional
features:
„ Each single channel can be configured according to the applica-
tion via configuration software tools (e.g. SIMATIC Manager,
etc.). The required combination of in- and outputs can be exactly
planned to suit the customer’s needs. This thus ensures a 100%
technology utilization and a cost minimization.
„ Operating FXDP-modules can directly be replaced by the XSG-
module. Without any additional configuration, it can take-over
the function of the module that has to be replaced. The customer
only has to change the hardware, to set the previously config-
ured PROFIBUS-DP address at the XSG-module and to execute
a voltage reset at the module.
Based on this fact, the module is universally applicable and can be
used to reduce inventory costs and system down-times - two
factors that are constantly gaining in importance in face of ever more
complex technical processes.

D300720 0905 - FXDP 1-5


The FXDP product family

Connection to PROFIBUS-DP

Addressing on PROFIBUS-DP
The PROFIBUS-DP address (1 to 126) is set via three decimal rotary
coding switches located under a transparent protective cover.

Figure 2: X 100 X 10 X1
Setting the
2 3 2 3
PROFIBUS-DP 1 1 4 1 4
address 0 0 5 0 5
SF 9 6 9 6
SF 8 7 8 7

Transmission rates
The module supports transmission rates of up to 12 Mbps and
adjusts automatically to the transmission speed determined by the
master.

Bus termination
The bus termination is realized via an external terminating resistor at
Bus-OUT.

1-6 D300720 0905 - FXDP


Connection to PROFIBUS-DP

Configuration files 1
The configuration files for the software link are available via the
internet under [Link] for download purposes.
The following table shows the corresponding configuration files for
each single module:

Table 3: Module Configuration file


Configuration files
FXDP-IM8-0001 TU0_ff1f.gsd

FXDP-IM16-0001 TU1_ff1f.gsd

FXDP-OM8-0001 TU2_ff1f.gsd

FXDP-OM16-0001 TU3_ff1f.gsd

FXDP-IOM88-0001 TU4_ff1f.gsd

FXDP-CSG88-0001 TU5_ff1f.gsd

FXDP-XSG16-0001 TU6_ff1f.gsd

D300720 0905 - FXDP 1-7


The FXDP product family

Connection possibilities

PROFIBUS-DP
Module connection to the PROFIBUS-DP is established via two
reverse-keyed M12 connectors.

Figure 3: Male (IN) Female (OUT)


M12x1-connector
for connection to 1 =N.N. 1 = 5 VDC
PROFIBUS-DP 2 2
2 = A line 2 = A line
3 1 3 = GND 1 3 3 = GND
4 = B line 4 = B line
4 5 5 = Shield 5 4 5 = Shield

Operating- / load voltage


The module is powered via a 7/8” connector. The power is fed
through via a second 7/8” connector.

Figure 4: Male (Ui) Female (Uo)


7/8” connector for
supplying and 1 = GND
feeding through of 3 3
4 2 2 = GND 2 4
supply voltage
3 = PE
5 1 4 = UB 1 5
5 = UL

Note
The operational voltage is monitored internally. Supply failures of
less than 2.5 ms are compensated and thus do not lead to module
malfunction. It is also ensured that a voltage reset cannot lead to
generation of faulty signals.

1-8 D300720 0905 - FXDP


Connection possibilities

In-/ and outputs 1


The module is equipped throughout with 5-pole metal M12-
connectors for connection of the sensor/actuator level.

Note
For the pin assignment, please refer to the wiring diagrams in the
module-specific chapters of the manual.

D300720 0905 - FXDP 1-9


The FXDP product family

General technical data

Technical data

Table 4: Power supply


General technical
data of FXDP Operational voltage UB 24 VDC (18 ... 30 VDC)
modules
Load voltage UL 24 VDC (18 ... 30 VDC)

Internal current < 70 mA


consumption (via UB)

Connections nickel-plated brass connectors

PROFIBUS-DP 1 x male M12 connector (IN),


1 x female M12 connector (OUT),
5-pole, reverse-keyed

Power supply 1 x 7/8” male connector (Ui),


1 x 7/8” female connector (Uo),
5-pole

Inputs/outputs female M12-connectors, 5-pole

Housing PA6-GF30

Dimensions 220,5 x 60,4 x 27 mm (H x B x T)

Mounting via 4 through-holes Ø 5.4 mm


A In case of low
simultaneity factors
Mounting distance min. ≥ 50 mm A
and low ambient module/module Valid for operation in the ambient
temperatures, temperatures mentioned below,
mounting distances with sufficient ventilation as well
of < 50mm may be as maximum load (horizontal
possible. mounting).

Degree of protection IP67


(IEC 60529/EN 60529)

Vibration resistance test according to


EN 60068-2-6,
IEC 68-2-47

1-10 D300720 0905 - FXDP


General technical data

Shock resistance test according to 1


EN 60068-2-27

EMC according to
EN 61000-6-2,
EN 61000-6-4

Approval for use in to EN 50014/2000,


Zone 2 EN 50021/2000 /
É II 3 G EEx nA IIC T4 X

Temperature range

– Operating 0 °C to +55 °C
temperature (+32 °F to +131 °F)

– Storage and -25 °C to +70 °C


transport (-13 °F to +158 °F)

D300720 0905 - FXDP 1-11


The FXDP product family

Dimension drawings

Figure 5:
FXDP module-
dimensions
27
13

C3 C2 C1 C0 ø 5,4

Ui
In

0
SF
0
1
SF

x100
60,4 0

Power
1
9

Bus
42
8 7

2 3 FXDP-CSG88-0001
x10
4
6
05
1
9
8 7

2 3

x1
4
6
5
Out

U0
7

4
C7 C6 C5 C4
210,5
220,5

LED indications

Table 5: LED Color Meaning


FXDP
LED indications Bus green communication with PROFIBUS-
DP running

red no communication to
PROFIBUS-DP

Power off UB < 18 VDC

green UB and UL,


within the operating range

red UL < 18 VDC

In-/ outputs off not actuated, inactive

green actuated, active

red channel overload

1-12 D300720 0905 - FXDP


Diagnosis

Diagnosis 1
These modules combine the advantages of channel diagnostics - as
known from the PDP series - with the favorable compact housing
dimensions of the FLDP series.
Output diagnostics are effective for each channel, whereas the
sensor supply is monitored separately for each connector.
Diagnostic data are also transferred to the PROFIBUS-DP and the
respective status is indicated via LEDs on the module individually for
each channel.
Diagnostic data can also be reproduced and transferred within the
user data area.

Note
Please read the corresponding sections in the module-specific
chapters for any information about the diagnosis mapping in the
process data image.

Channel-related diagnostics help increase system availability,


because the type of error and its location can be determined in
detail. According to PROFIBUS specifications, all diagnostic data
are transferred to the higher level control system via the PROFIBUS-
DP where these information can be evaluated by higher level
masters.
Chapter 6 of this manual „Connection to a Siemens PLC S7”
contains an example for plain-text diagnosis evaluation.

D300720 0905 - FXDP 1-13


The FXDP product family

1-14 D300720 0905 - FXDP


2 Digital Input Modules
Digital input module, 8-channel......................................................... 2
FXDP-IM8-0001...........................................................................................2
– Wiring diagram ........................................................................................3
– Technical data .........................................................................................3
– Parameterization ......................................................................................4
– Diagnosis .................................................................................................5

Digital input module, 16-channel....................................................... 6


FXDP-IM16-0001.........................................................................................6
– Wiring diagram ........................................................................................7
– Technical Data .........................................................................................7
– Parameterization ......................................................................................8
– Diagnosis .................................................................................................9

D300720 0905 - FXDP 2-1


Digital Input Modules

Digital input module, 8-channel

FXDP-IM8-0001
The busstop® input station FXDP-IM8-0001 is a modular
PROFIBUS-DP slave in a compact housing design.
The module is suited for connection of up to eight 2/3 wire pnp
sensors or mechanical contacts.

Figure 6:
FXDP-IM8-0001

2-2 D300720 0905 - FXDP


Digital input module, 8-channel

Wiring diagram

Figure 7: 2
3 (–) BU
Wiring diagram
5 4 ( ) BK
PE
1 (+) BN

Technical data

Table 6: Type FXDP-IM8-0001


Technical data
FXDP-IM8-0001 Configuration file TU0_ff1f.gsd

Inputs (8) 2/3 wire pnp sensors

Supply (via UB) 24 VDC (18 ... 30 VDC)

Supply current < 120 mA per connector,


short-circuit protected

Switching threshold 2 mA/4 mA


OFF/ON

Switching current 6 mA
limitation

Switch-on delay 2,5 ms

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to


PROFIBUS-DP

Housing

EMC to EN 61000-6-2,
EN 61000-6-4;
EN 61326/1999; A1/1999

Approval for use in to EN 50014/2000,


Zone 2 EN 50021/2000 /
É II 3 G EEx nA IIC T4 X

D300720 0905 - FXDP 2-3


Digital Input Modules

Parameterization

Table 7: Param.- Parameter Meaning


parameter data Byte
assignment
0 to 6 Standard DP parameters according to PROFIBUS-
DP standard

7 to 9 Standard DPV1 parameters according to PROFIBUS-


DP standard

10 to 13 defined: not parameterizable


1 input per connector

14 to 16 reserved -

2-4 D300720 0905 - FXDP


Digital input module, 8-channel

Diagnosis
„ diagnostic messages in the diagnosis telegram:
2
Table 8: Diagnostic message Meaning
Diagnostic
messages Short circuit Channel wise diagnosis for short circuits
at the connected sensor

Undervoltage Operating voltage UB < 18 VDC.

„ diagnosis in process data image

Table 9: Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
process data
Byte 0 C7P4 C6P4 C5P4 C4P4 C3P4 C2P4 C1P4 C0P4

Diagn. A Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 UB UL SC

Byte1 SC 7 SC 6 SC 5 SC 4 SC 3 SC 2 SC 1 SC 0

Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC 9 SC 8

Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con 2 Con 1 Con 0

A Depending on the configuration, the manufacturer specific diagnosis


data can be mapped into the user data area.

CxPy Status: connector x, pin y


SC Common short-circuit indication
SCx Short-circuit indication channel x
Conx Overload sensor voltage: connector x
UB UB < 18 VDC
UL UL <18 VDC
Bit is not used

D300720 0905 - FXDP 2-5


Digital Input Modules

Digital input module, 16-channel

FXDP-IM16-0001
The busstop® input station FXDP-IM16-0001 is a modular
PROFIBUS-DP slave in a compact housing design.
The module is suited for connection of up to sixteen 2/3 wire pnp
sensors or mechanical contacts.

Figure 8:
FXDP-IM16-0001

2-6 D300720 0905 - FXDP


Digital input module, 16-channel

Wiring diagram

Figure 9: 2
3 BU –
Wiring diagram
5 PE 4 BK

1 BN +

2 WH
3 BU –

Technical Data

Table 10: Type FXDP-IM16-0001


technical Data
FXDP-IM16-0001 Configuration file TU1_ff1f.gsd

Inputs (16) 2/3 wire pnp sensors

Supply (via UB) 24 VDC (18 ... 30 VDC)

Supply current < 120 mA per connector,


short-circuit protected

Switching threshold 2 mA/4 mA


OFF/ON

Switching current 6 mA
limitation

Switch-on delay 2,5 ms

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to


PROFIBUS-DP

Housing

EMC to EN 61000-6-2,
EN 61000-6-4;
EN 61326/1999; A1/1999

Approval for use in to EN 50014/2000,


Zone 2 EN 50021/2000 /
É II 3 G EEx nA IIC T4 X

D300720 0905 - FXDP 2-7


Digital Input Modules

Parameterization

Table 11: Param.- Parameter Meaning


parameter data Byte
assignment
0 to 6 Standard DP parameters according to
PROFIBUS-DP standard

7 to 9 Standard DPV1 parameters according to


PROFIBUS-DP standard

10 to 13 defined: not parameterizable


2 inputs per connector

14 to 16 reserved -

2-8 D300720 0905 - FXDP


Digital input module, 16-channel

Diagnosis
„ diagnostic messages in diagnosis telegram:
2
Table 12: Diagnostic message Meaning
Diagnostic
messages Short circuit Channel wise diagnosis for short circuits
at the connected sensor

Undervoltage Operating voltage UB < 18 V.

„ diagnosis in process data image

Table 13: Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
process data
Byte 0 C7P4 C6P4 C5P4 C4P4 C3P4 C2P4 C1P4 C0P4

Diagn. A Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 UB UL SC

Byte1 SC 7 SC 6 SC 5 SC 4 SC 3 SC 2 SC 1 SC 0

Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC 9 SC 8

Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con 2 Con 1 Con 0

A Depending on the configuration, the manufacturer specific diagnosis


data can be mapped into the user data area.

CxPy Status: connector x, pin y


SC Common short-circuit indication
SCx Short-circuit indication channel x
Conx Overload sensor voltage: connector x
UB UB < 18 VDC
UL UL < 18 VDC
Bit is not used

D300720 0905 - FXDP 2-9


Digital Input Modules

2-10 D300720 0905 - FXDP


3 Digital Output Modules
Digital output module, 8-channel ...................................................... 2
FXDP-OM8-0001.........................................................................................2
– Wiring diagram ........................................................................................3
– Technical data .........................................................................................3
– Parameterization ......................................................................................4
– Diagnosis .................................................................................................5

Digital output module, 16-channel .................................................... 6


FXDP-OM16-0001.......................................................................................6
– Wiring diagram ........................................................................................7
– Technical data .........................................................................................7
– Parameterization ......................................................................................8
– Diagnosis .................................................................................................9

D300720 0905 - FXDP 3-1


Digital Output Modules

Digital output module, 8-channel

FXDP-OM8-0001
The busstop® output station FXDP-OM8-0001 is a modular
PROFIBUS-DP slave in a compact housing design.
Up to eight DC actuators with a maximum output current of 1.4 A
per output can be connected.

Figure 10:
FXDP-OM8-0001

3-2 D300720 0905 - FXDP


Digital output module, 8-channel

Wiring diagram

Figure 11:
5 4 (+) BK
Wiring diagram PE
1 3
2

3 (–) BU

Technical data

Table 14: Type FXDP-OM8-0001


Technical data
FXDP-OM8-0001 Configuration file TU2_ff1f.gsd

Outputs (8) DC-actuators

Load supply (via UL) 24 VDC (18 ... 30 VDC)

Output current 1,4 A, short-circuit protected


(ON period = 50 %)

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to


PROFIBUS-DP

Housing

EMC to EN 61000-6-2,
EN 61000-6-4;
EN 61326/1999; A1/1999

Approval for use in to EN 50014/2000,


Zone 2 EN 50021/2000 /
É II 3 G EEx nA IIC T4 X

D300720 0905 - FXDP 3-3


Digital Output Modules

Parameterization

Table 15: Param.- Parameter Meaning


Parameter data Byte
assignment
0 to 6 Standard DP parameters according to PROFIBUS-
DP standard

7 to 9 Standard DPV1 parameters according to PROFIBUS-


DP standard

10 to 13 defined: not parameterizable


1 output per connector

14 and reserved -
15

16 UL diagnosis Activation of UL diagnosis


00 = diagnosis is not trans-
ferred via the bus
01 = diagnosis is trans-
ferred via the bus

3-4 D300720 0905 - FXDP


Digital output module, 8-channel

Diagnosis
„ diagnostic messages in diagnosis telegram:

Table 16: Diagnostic message Meaning


Diagnostic
3
messages Short circuit Channel wise diagnosis for short circuits
at the connected actuator.

Undervoltage Operation voltage UB missing or


< 18 VDC

Load voltage missing Load voltage UL missing or < 18 VCD

„ diagnosis in process data image

Table 17: Output Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
process data
Byte 0 C7P4 C6P4 C5P4 C4P4 C3P4 C2P4 C1P4 C0P4

Diagn. A Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 UB UL SC

Byte1 SC 7 SC 6 SC 5 SC 4 SC 3 SC 2 SC 1 SC 0

Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC 9 SC 8

Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con 2 Con 1 Con 0

A Depending on the configuration, the manufacturer specific diagnosis


data can be mapped into the user data area.

CxPy Status: connector x, pin y


SC Common short-circuit indication
SCx Short-circuit indication channel x
Conx Overload sensor voltage: connector x
UB UB < 18 VDC
UL UL <18 VDC
Bit is not used

D300720 0905 - FXDP 3-5


Digital Output Modules

Digital output module, 16-channel

FXDP-OM16-0001
The busstop® output station FXDP-OM16-0001 is a modular
PROFIBUS-DP slave in a compact housing design.
Up to sixteen DC actuators with a maximum output current of 1.4 A
per output can be connected.

Figure 12:
FXDP-OM16-0001

3-6 D300720 0905 - FXDP


Digital output module, 16-channel

Wiring diagram

Figure 13:
5 PE 4 BK +
Wiring diagram
1 3
2 WH +
3 BU –

Technical data

Table 18: Type FXDP-OM16-0001


Technical data
FXDP-OM16-0001 Configuration file TU3_ff1f.gsd

Outputs (16) DC-actuators

Load supply (via UL) 24 VDC (18 ... 30 VDC)

Output current 1,4 A, short-circuit protected


(ON period = 50 %)

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to


PROFIBUS-DP

Housing

EMC to EN 61000-6-2,
EN 61000-6-4;
EN 61326/1999; A1/1999

Approval for use in to EN 50014/2000,


Zone 2 EN 50021/2000 /
É II 3 G EEx nA IIC T4 X

D300720 0905 - FXDP 3-7


Digital Output Modules

Parameterization

Table 19: Param.- Parameter Meaning


Parameter data Byte
assignment
0 to 6 Standard DP parameters according to PROFIBUS-
DP standard

7 to 9 Standard DPV1 parameters according to PROFIBUS-


DP standard

10 to 13 defined: not parameterizable


2 Outputs per connector

14 and reserved -
15

16 UL diagnosis Activation of UL diagnosis


00 = diagnosis is not trans-
ferred via the bus
01 = diagnosis is trans-
ferred via the bus

3-8 D300720 0905 - FXDP


Digital output module, 16-channel

Diagnosis
„ diagnostic messages in the diagnosis telegram

Table 20: Diagnostic message Meaning


Diagnostic
3
messages Short circuit Channel wise diagnosis for short circuits
at the connected actuator.

Undervoltage Operation voltage UB missing or


< 18 VDC

Load voltage missing Load voltage UL missing or < 18 VDC

„ diagnosis in process data image

Table 21: Output Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
process data
Byte 0 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4

Byte 1 C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4

Diagn. A Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 UB UL SC

Byte1 SC 7 SC 6 SC 5 SC 4 SC 3 SC 2 SC 1 SC 0

Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC 9 SC 8

Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con 2 Con 1 Con 0

A Depending on the configuration, the manufacturer specific diagnosis


data can be mapped into the user data area.

CxPy Status: connector x, pin y


SC Common short-circuit indication
SCx Short-circuit indication channel x
Conx Overload sensor voltage: connector x
UB UB < 18 VDC
UL UL <18 VDC
Bit is not used

D300720 0905 - FXDP 3-9


Digital Output Modules

3-10 D300720 0905 - FXDP


4 Digital Hybrid Modules
Digital hybrid module, 2 x 8-channel, I/I or O/O per connector ......... 2
FXDP-IOM88-0001 ......................................................................................2
– Wiring diagrams .......................................................................................3
– Technical data .........................................................................................4
– Parameterization ......................................................................................5
– Diagnosis .................................................................................................5

Digital combined module, 2 x 8-channel, I/O per connector ............. 7


FXDP-CSG88-0001 .....................................................................................7
– Wiring diagram ........................................................................................8
– Technical data .........................................................................................9
– Parameterization ....................................................................................10
– Diagnosis ...............................................................................................10

D300720 0905 - FXDP 4-1


Digital Hybrid Modules

Digital hybrid module, 2 x 8-channel, I/I or O/O per connector

FXDP-IOM88-0001
The busstop® input/output station FXDP-IOM88-0001 is a modular
PROFIBUS-DP slave in a compact housing design.
Up to eight 2/3 wire pnp sensors and eight DC actuators with a
maximum output current of 1.4 A per output can be connected.
The inputs and outputs are provided equidirectionally via four
connectors.

Figure 14:
FXDP-IOM88-0001

4-2 D300720 0905 - FXDP


Digital hybrid module, 2 x 8-channel, I/I or O/O per connector

Wiring diagrams

Figure 15:
3 BU –
Wiring diagrams
5 PE 4 BK

1 BN +
4
2 WH
3 BU –

5 PE 4 BK +

2 WH +
3 BU –

D300720 0905 - FXDP 4-3


Digital Hybrid Modules

Technical data

Table 22: Type FXDP-IOM88-0001


Technical data
FXDP-IOM88-0001 Configuration file TU4_ff1f.gsd

Inputs (8) 2/3 wire pnp sensors

Supply (via UB) 24 VDC (18 ... 30 VDC)

Supply current < 120 mA per connector,


short-circuit protected

Switching threshold 2 mA/4 mA


OFF/ON

Switching current 6 mA
limitation

Switch-on delay 2,5 ms

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to PROFIBUS-DP

Outputs (8) DC-actuators

Load supply (via UL) 24 VDC (18 ... 30 VDC)

Output current 1.4 A, short-circuit protected


(ON period = 50 %)

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to PROFIBUS-DP

Housing

EMC to EN 61000-6-2,
EN 61000-6-4;
EN 61326/1999; A1/1999

Approval for use in to EN 50014/2000,


Zone 2 EN 50021/2000 /
É II 3 G EEx nA IIC T4 X

4-4 D300720 0905 - FXDP


Digital hybrid module, 2 x 8-channel, I/I or O/O per connector

Parameterization

Table 23: Param.- Parameter Meaning


Parameter data Byte
assignment
0 to 6 Standard DP parameters according to PROFIBUS-
DP standard 4
7 to 9 Standard DPV1 parameters according to PROFIBUS-
DP standard

10 and 00, 00 The connectors 0-3 are


11 not parameterizable defined as inputs, the
connectors 4-7 are
12 and AA, AA defined as outputs.
13 not parameterizable

14 and reserved -
15

16 UL diagnosis Activation of UL diagnosis


00 = diagnosis is not trans-
ferred via the bus
01 = diagnosis is trans-
ferred via the bus

Diagnosis
„ diagnostic messages in the diagnosis telegram:

Table 24: Diagnostic Meaning


Diagnostic message
messages
Short circuit Channel wise diagnosis for short circuits at
the connected sensor/ actuator.

Undervoltage Operation voltage UB missing or < 18 VDC

Load voltage Load voltage UL missing or < 18 VDC


missing

D300720 0905 - FXDP 4-5


Digital Hybrid Modules

„ diagnosis in process data image

Table 25: Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
process data
Byte 0 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4

Output Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4

Diagn. A Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 UB UL SC

Byte1 SC 7 SC 6 SC 5 SC 4 SC 3 SC 2 SC 1 SC 0

Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC 9 SC 8

Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con 2 Con 1 Con 0

A Depending on the configuration, the manufacturer specific diagnosis


data can be mapped into the user data area.

CxPy Status: connector x, pin y


SC Common short-circuit indication
SCx Short-circuit indication channel x
Conx Overload sensor voltage: connector x
UB UB < 18 VDC
UL UL <18 VDC
Bit is not used

4-6 D300720 0905 - FXDP


Digital combined module, 2 x 8-channel, I/O per connector

Digital combined module, 2 x 8-channel, I/O per connector

FXDP-CSG88-0001
The busstop® input/output station FXDP-CSG88-0001 is a modular
PROFIBUS-DP slave in a compact housing design.
4
Up to eight 2/3 wire pnp sensors and eight DC actuators with a
maximum output current of 1.4 A per output can be connected.
The inputs and outputs are provided in combination by eight
connectors.

Figure 16:
FXDP-CSG88-0001

D300720 0905 - FXDP 4-7


Digital Hybrid Modules

Wiring diagram

Figure 17: 3 (–) BU


Wiring diagram
5 4 ( ) BK
PE
1 (+) BN

4-8 D300720 0905 - FXDP


Digital combined module, 2 x 8-channel, I/O per connector

Technical data

Table 26: Type FXDP-CSG88-0001


Technical data
FXDP-CSG88-0001 Configuration file TU5_ff1f.gsd

Inputs (8) 2/3 wire pnp sensors


4
Supply (via UB) 24 VDC (18 ... 30 VDC)

Supply current < 120 mA per connector,


short-circuit protected

Switching threshold 2 mA/4 mA


OFF/ON

Switching current 6 mA
limitation

Switch-on delay 2,5 ms

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to PROFIBUS-DP

Outputs (8) DC-actuators

Load supply (via UL) 24 VDC (18 ... 30 VDC)

Output current 1.4 A, short-circuit protected


(ON period = 50 %)

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to PROFIBUS-DP

Housing

EMC to EN 61000-6-2,
EN 61000-6-4;
EN 61326/1999; A1/1999

Approval for use in to EN 50014/2000,


Zone 2 EN 50021/2000 /
É II 3 G EEx nA IIC T4 X

D300720 0905 - FXDP 4-9


Digital Hybrid Modules

Parameterization

Table 27: Param.- Parameter Meaning


Parameter data Byte
assignment
0 to 6 Standard DP parameters according to PROFIBUS-
DP standard

7 to 9 Standard DPV1 parameters according to PROFIBUS-


DP standard

10 and 88, 88 Pin 2 of the connectors is


11 not parameterizable defined a output, pin 4 as
input.
12 and 88, 88
13 not parameterizable

14 and reserved -
15

16 UL diagnosis Activation of UL diagnosis


00 = diagnosis is not trans-
ferred via the bus
01 = diagnosis is trans-
ferred via the bus

Diagnosis
„ diagnostic messages in the diagnosis telegram:

Table 28: Diagnostic Meaning


Diagnostic message
messages
Short circuit Channel wise diagnosis for short circuits at
the connected sensor/ actuator.

Undervoltage Operation voltage UB missing or < 18 VDC

Load voltage Load voltage UL missing or < 18 VDC


missing

4-10 D300720 0905 - FXDP


Digital combined module, 2 x 8-channel, I/O per connector

„ diagnosis in process data image

Table 29: Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
process data
Byte 0 C7P4 C6P4 C5P4 C4P4 C3P4 C2P4 C1P4 C0P4

Output Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0


4
Byte 0 C7P2 C6P2 C5P2 C4P2 C3P2 C2P2 C1P2 C0P2

Diagn. A Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 UB UL SC

Byte1 SC 7 SC 6 SC 5 SC 4 SC 3 SC 2 SC 1 SC 0

Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC 9 SC 8

Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con 2 Con 1 Con 0

A Depending on the configuration, the manufacturer specific diagnosis


data can be mapped into the user data area.

CxPy Status: connector x, pin y


SC Common short-circuit indication
SCx Short-circuit indication channel x
Conx Overload sensor voltage: connector x
UB UB < 18 VDC
UL UL <18 VDC
Bit is not used

D300720 0905 - FXDP 4-11


Digital Hybrid Modules

4-12 D300720 0905 - FXDP


5 Universal Service Module
FXDP-XSG16-0001 ............................................................................ 2
The service module .....................................................................................2
Block diagram .............................................................................................4
Wiring diagrams ..........................................................................................5
Technical data .............................................................................................6
Configuration options ..................................................................................7
Parameterization .........................................................................................8
Diagnosis.....................................................................................................9
– Diagnostic messages in the diagnosis telegram .....................................9
– Diagnosis in the process data image ....................................................10

D300720 0905 - FXDP 5-1


Universal Service Module

FXDP-XSG16-0001

The busstop® input/output station FXDP-XSG16-0001 is a modular


PROFIBUS-DP slave in a compact housing design. The module is
equipped with sixteen channels, which can be configured differently
depending on the specific application requirements. Up to sixteen
2/3 wire pnp sensors or sixteen DC actuators with a maximum
output current of 1.4 A per output can be connected.

The service module


Besides the typical FXDP properties like the extended diagnosis, the
possibility of diagnosis-data mapping into the user data as well as
the FIXCON® I/O-connection technology, the service module
FXDP-XSG16-0001 provides the following additional features:
„ Each single channel can be configured according to the applica-
tion via configuration software tools (e.g. SIMATIC Manager,
etc.). The required combination of in- and outputs can be exactly
planned to suit the customer’s needs. The device’s configuration
options enable the user to operate the module in the “AUTO
mode” or to use the individual channels as an input, as an
inverted input, as a diagnostic input or as an output. This thus
ensures a 100% technology utilization and a cost minimization.
„ Operating FXDP-modules can directly be replaced by the XSG-
module. Without any additional configuration, it can take-over
the function of the module that has to be replaced. The customer
only has to change the hardware, to set the previously config-
ured PROFIBUS-DP address at the XSG-module and to execute
a voltage reset at the module.
Based on this fact, the module is universally applicable and can be
used to reduce inventory costs and system down-times - two
factors that are constantly gaining in importance in face of ever more
complex technical processes.

5-2 D300720 0905 - FXDP


FXDP-XSG16-0001

Figure 18:
FXDP-XSG16-0001

D300720 0905 - FXDP 5-3


Universal Service Module

Block diagram

Figure 19:
A Input
Block diagram
FXDP-XSG16-0001 Invert. Input
Diag. Input

2
Output

GND
1 3
UB (24 V)
Input
5 4
Invert. Input
Output

A Wire-break detection via external bridge between PIN 2


and UB. Only realizable with the parameterization of PIN 2
as “Diag. Input”.
Pin 2 = channel 1, 3, 5,... (all impair channel numbers)
Pin 4 = channel 0, 2, 4 ...(all pair channel numbers)Figure

Example for wire break detection:

Figure 20: 3 BU – input A


Setting the loop
for wire break
5 PE 4 BK
detection 1 BN +
(actuator)
2 WH
3 BU –
Loop for wire break detection

5-4 D300720 0905 - FXDP


FXDP-XSG16-0001

Wiring diagrams

Figure 21: Connection of 2 actuators:


Wiring diagrams
5 PE 4 BK +

2 WH +
3 BU – 5

Connection of 2 sensors:
3 BU –
5 PE 4 BK

1 BN +

2 WH
3 BU –

Combinations of sensor and actuator:


3 (–) BU
5 4 ( ) BK
PE
1 (+) BN

3 (–) BU
5 4 (+) BK
PE
1 (+) BN

2 ( ) WH

D300720 0905 - FXDP 5-5


Universal Service Module

Technical data

Table 30: Type FXDP-XSG16-0001


Technical data
FXDP-XSG16-0001 Configuration file TU6_ff1f.gsd

Inputs (configurable) ((n) 2/3 wire pnp sensors (n = 0...16)

Supply (via UB) 24 VDC (18 ... 30 VDC)

Supply current < 120 mA per connector, short-circuit


protected

Switching threshold 2 mA/4 mA


OFF/ON

Switching current 6 mA
limitation

Switch-on delay 2,5 ms

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to PROFIBUS-DP

Outputs (configurable) (16-n) DC actuators (n = 0...16)

Load supply (via UL) 24 VDC (18 ... 30 VDC)

Output current 1.4 A, short-circuit protected (ON


period = 35 %)

Switching frequency < 250 Hz

Galvanic isolation galvanic isolation to PROFIBUS-DP

Housing

EMC to EN 61000-6-2,
EN 61000-6-4;
EN 61326/1999; A1/1999

Approval for use in to EN 50014/2000,


Zone 2 EN 50021/2000 /
É II 3 G EEx nA IIC T4 X

5-6 D300720 0905 - FXDP


FXDP-XSG16-0001

Configuration options

Table 31:

FXDP-XSG16-0001
FXDP-CSG88-0001
FXDP-IOM88-0001
´Configuration

FXDP-OM16-0001
FXDP-IM16-0001
FXDP-OM8-0001
options for the

FXDP-IM8-0001
universal service
module

User data Comment 5


area

8 Bit IN x x I per connector

16 Bit IN x x I/I per connector

8 Bit OUT x x O per connector

16 Bit OUT x x O/O per connector

8 Bit IN, x x I/I bzw. O/O per


8 Bit OUT connector

8 Bit IN, x x I/O per connector


8 Bit OUT

8 Bit IN, x I/DIAG per


8 Bit DIAG connector

8 Bit OUT, x O/DIAG per


8 Bit DIAG connector

12 Bit IN, x I/I bzw. O/O per


4 Bit OUT connector

n Bit IN, x outputs are read


16-n Bit OUT back
(AUTO Mode)

n Bit IN, x channel config-


16-n Bit OUT urable as IN,
(PROG Mode) inverted IN,
DIAG IN or OUT

AddOn: x x x x x x x diagnostics mapped


Diag mapped to user data area

D300720 0905 - FXDP 5-7


Universal Service Module

Parameterization

Table 32: Param.- Parameter Meaning


Parameter data Byte
assignment
A The parame-
0 to 6 Standard DP parameters according to PROFIBUS-
terization of the in- DP standard
put as diagnostic
input can only be
7 to 9 Standard DPV1 parameters according to PROFIBUS-
realized if the in- DP standard
put is connected
to Pin 2
10 Channel-parameter [0] Channel-function
00 = input (Channel 0-3)
01 = inverted Input 2 Bit define the function of
10 = output the respective channel.
11 = diagnostic input A

11 Channel-parameter [1] Channel-function


00 = input (Channel 4-7)
01 = inverted Input 2 Bit define the function of
10 = output the respective channel.
11 = diagnostic input A

12 Channel-parameter [2] Channel-function


00 = input (Channel 8-11)
01 = inverted Input 2 Bit define the function of
10 = output the respective channel.
11 = diagnostic input A

13 Channel-parameter [3] Channel-function


00 = input (Channel 12-15)
01 = inverted Input 2 Bit define the function of
10 = output the respective channel.
11 = diagnostic input A

14 reserved -

15 reserved -

16 UL diagnosis Activation of UL diagnosis


00 = diagnosis is not trans-
ferred via the bus
01 = diagnosis is trans-
ferred via the bus

5-8 D300720 0905 - FXDP


FXDP-XSG16-0001

Diagnosis
Diagnostic messages in the diagnosis telegram

Table 33: Diagnostic message Meaning


diagnostic
messages Short circuit Channel wise diagnosis for short circuits
at the connected sensor/ actuator.

Wire-break Indication of a wire-break in the sensor- / 5


or actuator line (please read the following
„Note“).
The wire-break indication is inverted:
diagnostic bit = 0 → no diagnosis
diagnostic bit = 1 → wire-break at [Link]

Undervoltage Operation voltage UB missing or


< 18 VDC

Load voltage missing Load voltage UL missing or < 18 VDC

Note
The Pin 2-diagnosis „wire-break“ can only be realized with the mod-
ule FXDP-XSG-0001 configured as „IM8D8“, „OM8D8“ or
„XSG16: 16 IN/ 16 OUT (Prog. Mode)“ (see „Configuration options”,
Page 5-7).

Note
A wire-break can only be detected if Pin 1 (UB - supply) and Pin 2 are
bridged at the sensor or at the actuator.

D300720 0905 - FXDP 5-9


Universal Service Module

Diagnosis in the process data image

Table 34: Input Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
process data
Byte 0 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4

Byte 1 C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4

Output Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4

Byte 1 C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4

Diagn. A Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 UB UL SC

Byte1 SC 7 SC 6 SC 5 SC 4 SC 3 SC 2 SC 1 SC 0

Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC 9 SC 8

Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con 2 Con 1 Con 0

A Depending on the configuration, the manufacturer specific diagnosis


data can be mapped into the user data area.

CxPy Status: connector x, pin y


SC Common short-circuit indication
SCx Short-circuit indication channel x
Conx Overload sensor voltage: connector x
UB UB < 18 VDC
UL UL <18 VDC

5-10 D300720 0905 - FXDP


6 Connection to a Siemens PLC S7
General .............................................................................................. 2

Reading- in the GSD File.................................................................... 3


– Reading-in the GSD files before starting the software ............................3
– Reading-in the GSD files after starting the software ...............................3

Selecting the FXDP Modules as Slaves ............................................. 5


Configuring the FXDP modules ...................................................................6
Diagnostic messages in the process image................................................7

Parameterization of the FXDP modules ............................................. 8

Diagnosis evaluation on a S7-PLC ..................................................... 9


Online diagnosis with die SIMATIC Manager ..............................................9
Diagnosis via function block FB125 ..........................................................12

D300720 0905 - FXDP 6-1


Connection to a Siemens PLC S7

General

The software „SIMATIC Manager“ V 5.1 with Service Pack 6 from


Siemens is used to configure the connection of FXDP modules with
the Siemens S7 PLC.
The CPU used in the S7 in the following example was a
CPU 315-2AF02-0AB0 with firmware version 3.

6-2 D300720 0905 - FXDP


Reading- in the GSD File

Reading- in the GSD File

The GSD files for FXDP must be read into the software before you
can begin with the initial configuration. There are two procedures
possible for reading-in the files:
Reading-in the GSD files before starting the software
„ Copy the GSD files „TUx_ff1f.gsd“ for the FXDP into the
„Step7\S7data\GSD“ directory.
„ Copy the icon files (*.bmp) into the „Step7\S7data“ directory.
„ Start the „SIMATIC Manager“ software. 6
„ The FXDP modules will automatically be entered into the hard-
ware overview following correct installation of the files. The hard-
ware overview can be accessed using the <Insert → Hardware
Catalog> command.
Reading-in the GSD files after starting the software
Proceed as follows to read-in the above GSD files, if you have
already started the software.
„ Create a new or open an existing project.
„ Open the hardware configuration software.
„ Copy the required GSD file using the <Options → Install New
*.GSD...> command.

Figure 21:
Reading-in the
GSD files using
„Install New
*.GSD...“

D300720 0905 - FXDP 6-3


Connection to a Siemens PLC S7

„ Select the GSD file from the corresponding source directory.

Figure 22:
Selection of the
GSD files from the
corresponding
source directory

„ The GSD files are listed as separate entries in the hardware


catalog following correct installation.

Figure 23:
FXDP modules in
the hardware
catalog

Note
The exact configuration procedure can be found in the operators
manual, which is supplied with the software.

6-4 D300720 0905 - FXDP


Selecting the FXDP Modules as Slaves

Selecting the FXDP Modules as Slaves

To insert a FXDP module as a slave, select the required entry from


the hardware catalog.

Figure 24:
Inserting a FXDP
module as a slave

D300720 0905 - FXDP 6-5


Connection to a Siemens PLC S7

Configuring the FXDP modules


After the selection of a module as modular slave, the function of the
module has to be defined.
Please choose one of the module’s configuration options from the
hardware catalog.

Figure 25:
Configuration of
the slave

6-6 D300720 0905 - FXDP


Selecting the FXDP Modules as Slaves

Diagnostic messages in the process image


The FXDP modules offer the possibility to map the diagnosis data
into the process image.
This can be achieved by adding the function „Add On: Diagnosis in
I/O-Data“ to the module’s configuration.

Figure 26:
Add on: Diagnosis
in I/O-Data
6

D300720 0905 - FXDP 6-7


Connection to a Siemens PLC S7

Parameterization of the FXDP modules

If parameterizable modules have been chosen, the slave properties


can be opened with a double click on the respective module.

Figure 27:
Parameterizing a
FXDP module

6-8 D300720 0905 - FXDP


Diagnosis evaluation on a S7-PLC

Diagnosis evaluation on a S7-PLC

In the following example, a S7 PLC with the CPU 315-2AF02-0AB0,


firmware version 3, is used for diagnosis evaluation.

Note
A correct diagnosis-data evaluation cannot be guaranteed if S7
PLCs with older hard- or firmware-version are used.

The diagnosis evaluation of the FXDP modules can be done either 6


via the online diagnosis in the hardware configurator of the SIMATIC
software or via the Siemens function block FB125. This function
block enables the visualization of plain text diagnosis on systems of
different manufacturers.

Online diagnosis with die SIMATIC Manager


For the online diagnosis you have to go online with the configured
FXDP station in the hardware catalog.
A pending diagnosis is shown in the software with a red symbol at
the module image . A double click on the module opens the window
„Object
properties...“.
The register „DP Slave Diagnostics...“ shows the plain text diag-
nostic message, the slot number which accords to the connector’s
number on the FXDP modules and the channel number.

Note
The plain text diagnosis is an evaluation of standardized error
codes, which are sent by the FXDP modules.
According to the PROFIBUS-DP standard, the meanings of the error
codes 1-11 are defined (i.e. 1 = „Short circuit“, 6 = „Wire break“).
All other error codes may differ in their interpretation, always de-
pending on the programming software that is used.

D300720 0905 - FXDP 6-9


Connection to a Siemens PLC S7

The button „Hex Format...“ opens the window „Diagnosis in Hexa-


decimal Format“ which shows the module’s entire diagnosis tele-
gram.

Figure 28:
Module
information

Note
The software „SIMATIC Manager“ only interprets the standardized
error codes in the online diagnosis.

6-10 D300720 0905 - FXDP


Diagnosis evaluation on a S7-PLC

The following example shows a simulated failure in the load voltage


supply (UL). The software can not interpret the diagnostic message
„No encoder voltage or load voltage“ (error code 17), because it is
not standardized.

Figure 29:
Error code 17 (not
standardized)

D300720 0905 - FXDP 6-11


Connection to a Siemens PLC S7

Diagnosis via function block FB125


The following description shows the diagnosis with function block
125 version V4.5. You can download the actual version of the func-
tion block directly from the Siemens homepage.

Note
Please read the function block’s description from Siemens for all in-
formation about structure and handling of FB 125.

In order to use the FB125, all „software blocks“ and „symbols“ of


the function block have to be copied into the project.

Figure 30:
Project with
FB125

Online-access to the modules’ diagnostic messages is possible via


the variable table VAT125 or the data block DB125.

6-12 D300720 0905 - FXDP


Diagnosis evaluation on a S7-PLC

The following example shows a diagnostic message with error


code 6 („Wire break“) at station 22, channel 0.

Figure 31:
VAT125 with diag-
nostic message

The function block FB125 transmits the diagnostic messages to


higher-level operating panels which interpret the error codes and
display them as plain text diagnosis.

D300720 0905 - FXDP 6-13


Connection to a Siemens PLC S7

6-14 D300720 0905 - FXDP


7 Appendix
Declaration of conformity .................................................................. 2

D300720 0905 - FXDP 0-1


Appendix

Declaration of conformity

Figure 32:
Declaration of
conformity

7-2 D300720 0905 - FXDP


8 Glossary

A Acknowledge
Acknowledgment of a signal received.

Active metal component


Conductor or conducting component that is electrically live during operation.

Address
Identification number of, e.g. a memory position, a system or a module within
a network.

Addressing
Allocation or setting of an address, e. g. for a module in a network.

Analog
Infinitely variable value, e. g. voltage. The value of an analog signal can take on
any value, within certain limits.

Automation device
A device connected to a technical process with inputs and outputs for control.
Programmable logic controllers (PLC) are a special group of automation
devices.

B Baud
Baud is a measure for the transmission speed of data. 1 Baud corresponds to
the transmission of one bit per second (Bit/s).

Baud rate
Unit of measurement for measuring data transmission speeds in Bit/s.

Bidirectional
Working in both directions.

D300720 0905 - FXDP 8-1


Glossary

Bus
Bus system for data exchange, e. g. between CPU, memory and I/O levels. A
bus can consist of several parallel cables for data transmission, addressing,
control and power supply.

Bus cycle time


Time required for a master to serve all slaves or stations in a bus system, i. e.
reading inputs and writing outputs.

Bus line
Smallest unit connected to a bus, consisting of a PLC, a coupling element for
modules on the bus and a module.

Bus system
All units which communicate with one another via a bus.

C Capacitive coupling
Electrical capacitive couplings occur between cables with different potentials.
Typical sources of interference are, for example, parallel-routed signal cables,
contactors and electrostatic discharges.

Coding elements
Two-piece element for the unambiguous assignment of electronic and base
modules.

Configuration
Systematic arrangement of the I/O modules of a station.

CPU
Central Processing Unit. Central unit for electronic data processing, the
processing core of the PC.

D Digital
A value (e. g. a voltage) which can adopt only certain statuses within a finite set,
mostly defined as 0 and 1.

DIN
German acronym for German Industrial Standard.

8-2 D300720 0905 - FXDP


E EIA
Electronic Industries Association – association of electrical companies in the
United States.

Electrical components
All objects that produce, convert, transmit, distribute or utilize electrical power
(e. g. conductors, cable, machines, control devices).

EMC
Electromagnetic compatibility – the ability of an electrical part to operate in a
specific environment without fault and without exerting a negative influence on
its environment.

EN 8
German acronym for European Standard.

ESD
Electrostatic Discharge.

F Field power supply


Voltage supply for devices in the field as well as the signal voltage.

Fieldbus
Data network on sensor/actuator level. A fieldbus connects the equipment on
the field level. Characteristics of a fieldbus are a high transmission security and
real-time behavior.

G GND
Abbreviation of ground (potential „0“).

Ground
Expression used in electrical engineering to describe an area whose electrical
potential is equal to zero at any given point. In neutral grounding devices, the
potential is not necessarily zero, and one speaks of the ground reference.

Ground connection
One or more components that have a good and direct contact to earth.

D300720 0204 - FXDP 8-3


Glossary

Ground reference
Potential of ground in a neutral grounding device. Unlike earth whose potential
is always zero, it may have a potential other than zero.

GSD
Acronym for Electronic Device Data Sheet which contains standardized
PROFIBUS DP station descriptions. They simplify the planning of the DP
master and slaves. Default language is English.

H Hexadecimal
System of representing numbers in base 16 with the digits 0 ... 9, and further
with the letters A, B, C, D, E and F.

Hysteresis
A sensor can get caught up at a certain point, and then “waver“ at this position.
This condition results in the counter content fluctuating around a given value.
Should a reference value be within this fluctuating range, then the relevant
output would be turned on and off in rhythm with the fluctuating signal.

I I/O
Input/output.

Impedance
Total effective resistance that a component or circuit has for an alternating
current at a specific frequency.

Inactive metal components


Conductive components that cannot be touched and are electrically isolated
from active metal components by insulation, but can adopt voltage in the event
of a fault.

Inductive coupling
Magnetic inductive couplings occur between two cables through which an
electrical current is flowing. The magnetic effect caused by the electrical
currents induces an interference voltage. Typical sources of interference are for
example, transformers, motors, parallel-routed network and HF signal cables.

8-4 D300720 0905 - FXDP


Intelligent modules
Intelligent modules are modules with an internal memory, able to transmit
certain commands (e. g. substitute values and others).

L Load value
Predefined value for the counter module with which the count process begins.

Lightning protection
All measures taken to protect a system from damage due to overvoltages
caused by lightning strike.

Low impedance connection


Connection with a low AC impedance.
8
LSB
Least Significant Bit

M Mass
All interconnected inactive components that do not take on a dangerous touch
potential in the case of a fault.

Master
Station in a bus system that controls the communication between the other
stations.

Master/slave mode
Mode of operation in which a station acting as a master controls the commu-
nication between other stations in a bus system.

Module bus
The module bus is the internal bus in a BL20 station. The BL20 modules
communicate with the gateway via the module bus which is independent of the
fieldbus.

MSB
Most Significant Bit

D300720 0204 - FXDP 8-5


Glossary

Multi-master mode
Operating mode in which all stations in a system communicate with equal
rights via the bus.

N NAMUR
German acronym for an association concerned with standardizing measure-
ment and control engineering. NAMUR initiators are special versions of the
two-wire initiators. NAMUr initiators are characterized by their high immunity to
interference and operating reliability, due to their special construction (low
internal resistance, few components and compact design).

O Overhead
System administration time required by the system for each transmission
cycle.

P PLC
Programmable Logic Controller.

Potential compensation
The alignment of electrical levels of electrical components and external
conductive components by means of an electrical connection.

Potential free
Galvanic isolation of the reference potentials in I/O modules of the control and
load circuits.

Potential linked
Electrical connection of the reference potentials in I/O modules of the control
and load circuits.

PROFIBUS-DP
PROFIBUS bus system with DP protocol. DP stands for decentralized
periphery. PROFIBUS-DP is based on DIN 19245 Parts 1 + 3 and has been
integrated into the European fieldbus standard EN 50170.
It ensures a fast cyclic data exchange between the central DP master and the
decentralized periphery devices (slaves). Its universal use is realized by the
multi master concept.

8-6 D300720 0905 - FXDP


PROFIBUS-DP address
Each PROFIBUS-DP module is assigned an explicit PROFIBUS-DP address,
with which it can be queried by the master.

PROFIBUS-DP master
The PROFIBUS-DP master is the central station on the bus and controls
access of all stations to PROFIBUS.

PROFIBUS-DP slave
PROFIBUS-DP slaves are queried by the PROFIBUS-DP master and exchange
data with the master on request.

Protective earth
Electrical conductor for protection against dangerous shock currents. Gener- 8
ally represented by PE (protective earth).

R Radiation coupling
A radiation coupling appears when an electromagnetic wave hits a conductive
structure. Voltages and currents are induced by the collision. Typical sources
of interference are for example, sparking gaps (spark plugs, commutators from
electric motors) and transmitters (e. g. radio), that are operated near to
conducting structures.

Reaction time
The time required in a bus system between a reading operation being sent and
the receipt of an answer. It is the time required by an input module to change
a signal at its input until the signal is sent to the bus system.

Reference potential
Potential from which all voltages of connected circuits are viewed and/or
measured.

Repeater
The phase and the amplitude of the electric data signals are regenerated during
the transmission process by the repeater.
Further, it is possible to change the topology of the PROFIBUS network. It can
be extended considerably by means of the repeater.

D300720 0204 - FXDP 8-7


Glossary

Root-connecting
Creating a new potential group using a power distribution module. This allows
sensors and loads to be supplied individually.

RS 485
Serial interface in accordance with EIA standards, for fast data transmission via
multiple transmitters.

S Serial
Type of information transmission, by which data is transmitted bit by bit via a
cable.

Setting parameters
Setting parameters of individual stations on the bus and their modules in the
configuration software of the master.

Shield
Conductive screen of cables, enclosures and cabinets.

Shielding
Description of all measures and devices used to join installation components
to the shield.

Short-circuit proof
Characteristic of electrical components. A short-circuit proof part withstands
thermal and dynamic loads which can occur at its place of installation due to a
short circuit.

Station
A functional unit or I/O components consisting of a number of elements.

SUB-D connector
9-pin connector for connecting the fieldbus to the I/O-stations.

T Terminating resistance
Resistor on both ends of a bus cable used to prevent interfering signal reflec-
tions and which provides bus cable matching. Terminating resistors must
always be the last component at the end of a bus segment.

8-8 D300720 0905 - FXDP


To ground
Connection of a conductive component with the grounding connection via a
grounding installation.

Topology
Geometrical structure of a network or the circuitry arrangement.

U UART
Universal Asynchronous Receiver/Transmitter. UART is a logic circuit which is
used to convert an asynchronous serial data sequence to a parallel bit
sequence or vice versa.

Unidirectional
Working in one direction. 8

D300720 0204 - FXDP 8-9


Glossary

8-10 D300720 0905 - FXDP


9 Index
A O
addressing ..................................... 1-6 online diagnosis ............................. 6-9
operating files ................................ 1-8
B output modules, digital .................. 3-1
bus termination .............................. 1-6
P
C parameterization ............................ 6-8
configuration files .......................... 1-7 plain-text diagnosis ..................... 1-13
prescribed Use .............................. 0-3
D process image ............................... 6-7
Declaration of conformity .............. 7-2 product family ................................ 1-3
diagnosis ..................................... 1-13 product overview ........................... 1-4
diagnosis evaluation ...................... 6-9 PROFIBUS-DP ........................1-6, 1-8
diagnostic message ...................... 6-7
dimension drawings .................... 1-12 S
documentation concept ................ 0-2 service module .......................1-5, 5-1

F T
FB125 .......................................... 6-12 technical data, general ................ 1-10
function block .............................. 6-12 transmission rates ......................... 1-6
FXDP-CSG88-0001 ....................... 4-7
FXDP-IM16-0001 ........................... 2-6 U
FXDP-IM8-0001 ............................. 2-2 use, prescribed .............................. 0-3
FXDP-IOM88-0001 ........................ 4-2
FXDP-OM16-0001 ......................... 3-6
FXDP-OM8-0001 ........................... 3-2
FXDP-XSG16-0001 ....................... 5-2

G
GSD files ................................. 1-7, 6-3

H
hybrid modules, digital .................. 4-1

I
input modules, digital .................... 2-1

L
LED indications ........................... 1-12
load voltage ................................... 1-8

D300720 0905 - FXDP 9-1


TURCK WORLD-WIDE HEADQUARTERS [Link]

GERMANY
Hans Turck GmbH & Co. KG
Witzlebenstraße 7
D-45472 Mülheim an der Ruhr
P. O. Box 45466 Mülheim an der Ruhr
Phone (+49) (208) 4952-0
Fax (+49) (208) 4952-2 64
E-Mail turckmh@[Link]

D300720 0905

*D300782ßß0704*
Subject to change without notice

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