MOTORCYCLE/
SMALL ENGINE
SERVICING
Objectives:
At the end of the lesson, the students will be able to:
1. Discuss the tune ups adjustments and small engine.
2. Explain each application, procedures and principles of
motorcycle/ small engine servicing.
3. Follow preventive maintenance of small engine servicing.
B. Tune-ups and Adjustments for Motorcycle/ Small Engines
SPARK PLUG:
The spark plug plays a crucial role in the ignition process. Regularly check and
clean or replace the spark plug according to the manufacturer's
recommendations. It ensures proper combustion and efficient engine
performance.
B. Tune-ups and Adjustments for Motorcycle/ Small Engines
AIR FILTER
The air filter prevents dirt, dust, and debris from entering the engine. Clean or
replace the air filter regularly to maintain optimal air flow and prevent engine
damage.
B. Tune-ups and Adjustments for Motorcycle/ Small Engines
FUEL SYSTEM
The fuel system includes the fuel tank, fuel lines, and carburetor (or fuel
injection system). Inspect and clean the fuel system, ensuring there are no clogs
or leaks. Adjust the carburetor or fuel injection system for the correct fuel-air
mixture.
B. Tune-ups and Adjustments for Motorcycle/ Small Engines
OIL CHANGE
Regularly change the engine oil and replace the oil filter. Clean oil helps lubricate
the engine components and prevents excessive wear.
B. Tune-ups and Adjustments for Motorcycle/ Small Engines
COOLING SYSTEM
Check the cooling system, which includes the radiator, coolant, and hoses. Ensure
proper coolant levels and check for any leaks or blockages.
B. Tune-ups and Adjustments for Motorcycle/ Small Engines
DRIVE CHAIN/BELT
For motorcycles with chain or belt drives, inspect and adjust the tension
regularly. Lubricate the chain to prevent excessive wear and ensure smooth
operation.
B. Tune-ups and Adjustments for Motorcycle/ Small Engines
BRAKES
Check the brake pads, brake fluid levels, and brake lines. Replace worn-out brake
pads and bleed the brake system if necessary.
B. Tune-ups and Adjustments for Motorcycle/ Small Engines
SUSPENSION
Inspect the suspension components, including the shocks or forks. Adjust the
suspension settings according to the rider's weight and riding conditions.
Application
The tune-ups and adjustments mentioned above apply to various
motorcycles and small engines, including motorcycles, scooters,
ATVs, lawnmowers, and other small engine-powered equipment.
The specific procedures may vary slightly depending on the make
and model, so it's important to consult the manufacturer's manual
for detailed instructions.
Procedures:
The procedures for tune-ups and adjustments can be summarized as follows:
1. Perform a visual inspection of the engine and components.
2. Clean or replace the spark plug.
3. Clean or replace the air filter.
4. Inspect and clean the fuel system, including the carburetor or fuel injection
system.
5. Change the engine oil and replace the oil filter.
6. Check the cooling system and adjust coolant levels if needed.
7. Inspect and adjust the drive chain or belt tension.
8. Check and replace brake pads if necessary.
9. Inspect the suspension components and adjust settings if required.
Procedures:
The procedures for tune-ups and adjustments can be summarized as follows:
1. Perform a visual inspection of the engine and components.
2. Clean or replace the spark plug.
3. Clean or replace the air filter.
4. Inspect and clean the fuel system, including the carburetor or fuel injection
system.
5. Change the engine oil and replace the oil filter.
6. Check the cooling system and adjust coolant levels if needed.
7. Inspect and adjust the drive chain or belt tension.
8. Check and replace brake pads if necessary.
9. Inspect the suspension components and adjust settings if required.
Principles:
When performing tune-ups and adjustments, it's important to follow these principles:
1. Regular Maintenance: Regularly perform tune-ups and adjustments as part of a maintenance
routine. This helps prevent major issues and ensures optimal performance.
2. Attention to Detail: Pay attention to the smallest details during the inspection and adjustment
process. Small issues can have a significant impact on performance and safety.
3. Manufacturer Guidelines: Always refer to the manufacturer's guidelines and specifications for the
specific make and model. Follow their recommended procedures and intervals for tune-ups and
adjustments.
4. Safety First: Prioritize safety during the maintenance process. Use proper safety equipment, follow
safety procedures, and work in a well-ventilated area.
5. Quality Parts and Lubricants: Use high-quality parts and lubricants recommended by the
manufacturer. This ensures compatibility and optimal performance.
SMALL ENGINE PREVENTIVE MAINTENANCE
Small engine preventive maintenance is crucial for keeping motorcycles and other
small engines in good working condition.
Here's an application, procedure, and principles guide for small engine preventive
maintenance:
Application
Small engine preventive maintenance applies to motorcycles, scooters, ATVs,
lawnmowers, generators, and other equipment powered by small engines. Regular
maintenance helps prevent breakdowns, extends the engine's lifespan, and ensures
optimal performance.
Procedure
Follow these steps for small engine preventive maintenance:
1. Read the Manual
2. Inspect
3. Oil Change
4. Air Filter
1 2 3 4
5. Spark Plug
6. Fuel System
7. Cooling System 5 6 7 8
8. Drive Belt/Chain
9. Check the Battery
10. Brake System
11. Tires
9 10 11 12
12. Electrical System:
Principles
Follow these principles for small engine preventive maintenance:
1. Regularity: Perform preventive maintenance at regular intervals as recommended by the
manufacturer. Regular maintenance helps identify and address issues before they become major
problems.
2. Attention to Detail: Pay attention to the smallest details during the inspection and maintenance
process. Addressing minor issues can prevent major breakdowns.
3. Quality Parts and Lubricants: Use high-quality parts, lubricants, and fluids recommended by the
manufacturer. This ensures compatibility and optimal performance.
4. Safety First: Prioritize safety during maintenance. Use proper safety equipment, work in a well-
ventilated area, and follow safety procedures.
5. Record Keeping: Maintain a maintenance log to track the maintenance activities performed, including
dates, parts replaced, and any issues identified. This helps with future reference and scheduling
THANK YOU
