Simatic Energy Manager Pro System Description en-US en-US
Simatic Energy Manager Pro System Description en-US en-US
Concept 2
Energy data management
SIMATIC with SIMATIC Energy 3
Manager
System Manual
03/2022
A5E41791798-AD
Legal information
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We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
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editions.
Introduction
Energy efficiency is playing an increasingly important role in industry. Rising energy prices,
increasing pressure to improve profitability and the growing awareness for climate protection
are important motivating factors for the introduction of an energy management system.
Key features
SIMATIC Energy Manager offers an integrated system solution starting with acquisition of
energy data and continuing with monitoring, automated reporting and the widget
dashboard:
• Monitoring: Monitoring of the current energy situation.
• Controlling: High flexibility in determining performance indicators through the inclusion
of consumption and production data. Summary of data in automatically created reports
including automatic e-mail delivery. Status-related machine analysis through connection
of the S7 energy efficiency monitor.
• Accounting with cost center relations: Costs-by-cause accounting of energy and material
flows and allocation to cost centers.
• Planning and Forecast: Optimal budget planning and procurement optimization through
accurate prediction of energy requirements. The calculated figures can be used as a
controlling mechanism.
• Management of energy efficiency measures: Definition and tracking of energy efficiency
measures according to ISO 50001.
Product versions
SIMATIC Energy Manager is available in the following two product versions:
• SIMATIC Energy Manager Basic
• SIMATIC Energy Manager PRO
SIMATIC Energy Manager Basic is a version of SIMATIC Energy Manager PRO with limited
functionality. SIMATIC Energy Manager Basic is available in the Web via the
Energy Manager Web Client.
SIMATIC Energy Manager PRO includes SIMATIC Energy Manager Basic and the
Energy Manager PRO Client, which provides you with some exclusive functions.
Energy Manager PRO offers you the full range of functions of the SIMATIC Energy Manager
energy data management system.
You can upgrade at any time from SIMATIC Energy Manager Basic to
SIMATIC Energy Manager PRO with the respective license.
Two strong partners: SIMATIC Energy Manager and SIMATIC Energy Suite
With the SIMATIC Energy Manager energy data management system from Siemens, you
invest in an innovative, reliable and convenient system. Based on industrial technology it
responds to the increased demands of in-house energy management. You are also ideally
prepared for future challenges. You tap the full optimization potential with this integrated
solution.
As a component of Totally Integrated Automation(TIA) and Totally Integrated Power, the
benefits offered include the integration of products and systems, the use of standard
components, a uniform operating philosophy and reduced engineering workload, which
ultimately leads to increased system flexibility and productivity, cost reductions and quality
assurance. The ideal product combination for utilizing detailed energy monitoring in the
operating area and an efficient decision-making energy management in the management
area.
1.4 Application
SIMATIC Energy Manager is used in a variety of fields, for example:
• Process industry
• Manufacturing industry
• Power plant operators
• Municipal operations
Selected references
SIMATIC Energy Manager has already been implemented successfully in leading companies.
Secure the long-term competitive advantage of your company through improved energy
management.
• Alfred Ritter GmbH & Co. KG, Stuttgart, Germany
SIMATIC Energy Manager PRO plays a central role in energy management according to ISO
50001. In addition, SIMATIC Energy Manager PRO systematically evaluates a large volume
of data from different energy flows and thus provides the basis for continuous
improvement in energy efficiency.
Full reference example (Alfred Ritter GmbH & Co. KG)
([Link]
[Link])
• Brau Union Österreich AG, Brauerei Wieselburg, Wieselburg an der Erlauf, Austria
SIMATIC Energy Manager PRO offers a cross-plant energy management system with a
scalable design. This includes providing the data basis for process optimizations to reduce
energy consumption and CO2 emissions. In the future, Energy Manager will also provide
efficient energy monitoring and management at other Group sites, such as the Zipfer and
Gösser breweries.
Full reference example (Brau Union Österreich AG)
([Link]
[Link])
See also
Siemens Industry Reference Center
([Link] manager
pro,language=en,frame=1,pageindex=1)
Complete reference example (InfraTec Duisburg GmbH)
([Link]
ey_516907=1,OTkey_9178043=1,OTkey_9181761=1,volltext=InfraTec,language=en,frame=
1,NF=[Link],pageindex=1)
Complete reference example (Saint-Gobain Oberland AG)
([Link]
2013-IA-AS/FAV-349-2013-IA-AS-V01_EN.pdf)
Complete reference example (GF Automotive)
([Link]
=1,OTkey_9177773=1,OTkey_516907=1,OTkey_9178043=1,OTkey_9181761=1,produkt=ke
y_9181761,frame=1,NF=[Link],pageindex=1)
Complete reference example (Schmitz-Werke GmbH + Co. KG)
([Link]
=1,OTkey_9177773=1,OTkey_516907=1,OTkey_9178043=1,OTkey_9181761=1,produkt=ke
y_9181761,frame=1,NF=[Link],pageindex=1)
Siemens Industry Reference Center
([Link]
dex=1)
Architecture
SIMATIC Energy Manager is based on a client-server architecture that is easily integrated into
your company infrastructure. Stand-alone solutions are possible as well as multi-user
solutions at various locations. The following figure shows a typical system structure of a
WinCC automation system.
Scalability
Energy Manager consists of multiple components that can be installed on one or more
computers depending on the existing infrastructure.
You can find further information on the system requirements of SIMATIC Energy Manager in
the user documentation and the release notes.
Component Description
Energy Manager acqui- The Energy Manager acquisition component is used for interfacing external
sition component systems (e.g. WinCC, OPC, ASCII).
One or more acquisition components can be installed in an Energy Manager
system. This can take place on the local PC or on remote (distributed) PCs.
Each PC that serves as an acquisition PC must be set up accordingly and
licensed on the central server. A distributed architecture and the installation
of multiple acquisition components is only available in Ener-
gy Manager PRO.
The acquired data are locally pre-processed first by the acquisition compo-
nent (for example, compression to minute values). The data is then trans-
ferred to the database server over the Energy Manager Portal and, if
necessary, stored in the database. The Energy Manager acquisition compo-
nent receives its configuration data through the distributed Energy Manager
Portal.
The service responsible for data acquisition, which runs on each acquisition
PC, is referred to as the "Energy Manager Kernel". The Ener-
gy Manager Acquisition Service, which is responsible for data synchroniza-
tion, also runs on the acquisition component.
Energy Manager data- The SQL Server manages all read and write accesses to the database.
base Exactly one Energy Manager database with one SQL Server exists in each
Energy Manager system.
Energy Manager server The Energy Manager server bundles and manages accesses and queries to
the Energy Manager database. The following functions are, for example,
executed:
• Calculation of the measuring variables (MEVA)
• Compression of data points
• Limit monitoring of data points
• Start of automatic jobs such as report jobs, delete jobs
The Energy Manager Server consists of the following different services,
which are described below:
• Energy Manager Portal
• Energy Manager Calculation Service
• Energy Manager Reporting Service
The Energy Manager Web Server and the Energy Manager database are
installed on the Energy Manager Server.
Energy Manager Portal The Energy Manager Portal serves as middleware between the Ener-
gy Manager database and all other components (e.g. client, acquisition
component, web).
Exactly one Energy Manager Portal exists in each Energy Manager system.
Energy Manager Calcu- The Energy Manager Calculation Service is a database-independent service
lation Service on the Energy Manager server in which all calculation logic is represented.
The measuring variables are calculated based on this calculation logic.
Energy Manager Report The Energy Manager Report Server is responsible for loading the calculated
Server data into the Excel report template and, if necessary, for generating a PDF
document. In addition, reports are sent via e-mail to printers and stored on
the drive.
XML Export The XML Export interface ([Link]) is used to export the data point
name and measurement values from Energy Manager PRO to XML format.
The XML data is converted into the selected ASCII format by means of a
style sheet.
Component Description
Energy Manager Operation of Energy Manager Basic and Energy Manager PRO Web over an
Web Client Internet browser. The Energy Manager Web Client is based on the Internet
Information Services (IIS) and accesses the Energy Manager server over the
Web server website.
In the Energy Manager Web Client you can, for example, create and config-
ure reports or charts but also enter measurement values using a matrix; you
can administer energy efficiency measures and show user-defined infor-
mation from your production plant using widget dashboards. You can also
configure your energy data system by creating and configuring data
sources, data points, parameters and key performance indicators.
At least one Energy Manager Web Client exists in each Energy Manager
system.
Energy Manager PRO The Energy Manager PRO Client is required to fully configure the system.
Client Measurement values (e.g. meter readings) can be entered manually or
subsequently changed.
With the comprehensive user management, the operator rights of the re-
spective user (groups) can be limited. Traceability of the changes made is
ensured at all times.
At least one Energy Manager PRO Client exists in each Energy Manager PRO
system, which can be operated locally or remotely.
Energy Manager PRO Complete range of functions of the SIMATIC Energy Manager energy data
management system. Contains the Energy Manager PRO Client and Ener-
gy Manager PRO Web.
Energy Manager Basic Energy Manager Basic is a version of Energy Manager PRO with limited func-
tionality and only available in the web.
Several web clients, which only need to be licensed accordingly, can access
the web page at the same time.
Energy Manager app The Energy Manager app for iOS and Android is used for mobile data acqui-
sition of energy data using a mobile device. To do so, you must configure a
route for taking the readings in Energy Manager and transfer it to the mo-
bile device.
Data acquisition
Manual data acquisition
You can manually acquire values in Energy Manager with a matrix. You can create and
configure the matrices in the Energy Manager Web Client as well as in the
Energy Manager PRO Client.
Mobile data acquisition
You can manually acquire operating values or meter readings on-site with an iOS or Android
based mobile device or with the SIMATIC Energy Manager app. To use mobile data
acquisition, you must configure a route for taking the readings in SIMATIC Energy Manager.
Export of data
Report
You can display or the measurement values that have been acquired in Energy Manager in
reports. Energy Manager generates the reports in files in PDF format or in Microsoft Excel and
Microsoft Word format. The display of values as a table or diagram is always based on
Microsoft Excel functions. This enables customized templates with macro functionality, for
example, to be imported as a report template. Reports in Microsoft Word use embedded Excel
objects to display values.
XML file
In Energy Manager PRO you can export your configuration data and the measurement values
into XML format and import them again.
• The XML Export interface ([Link]) is used to export the configuration data from
data points and measurement values from Energy Manager PRO to XML format. The XML
data is converted into the selected ASCII format by means of a style sheet.
• Use the "Import / Export" option, for example, to back up your configuration data.
Data protection
SIMATIC Energy Manager has a three-level authorization concept that prevents unauthorized
access to sensitive data:
• Domain
• Authority level
• Functional group
The visibility of Energy Manager objects is specified with the "authority level" and the
"domain" membership. The user can only see an element if both have been assigned the
same domain and the authority level of the user is greater than or equal to the level of the
element.
The configuration options, for example, generating reports, are limited with the "Functional
group".
In Energy Manager Basic you only have the option of creating new users and to assign these
users to predefined user groups. Creating new mandates, user groups and functional groups
are extended functions of Energy Manager PRO, as is the assignment of rights for these
functional groups.
Users
A user can be assigned to one or more user groups and functional groups.
User group
A user group can be assigned to one or more functional groups or domains.
Functional group
The rights and authority level are defined in the functional group. Rights are "create [ob-
ject]" or "view [object]" for example.
Domain
The domain represents a location of a business for example.
2.5 Availability
Availability
All acquired measurement values are stored in local files in the acquisition component. These
files are retained for 62 days (with 1000 data points) by default. The acquired measurement
values are compressed and preprocessed in the acquisition component.
If the Energy Manager Server is not available, the data preprocessed in the acquisition
component is stored temporarily. The preprocessed data is automatically added once the
Energy Manager Server is available again.
Backup
The backup functionality offers you the possibility to restore the system in the case of a
hardware failure. A backup can be started manually, or it can be automated. It is possible to
select an incremental backup or full online backup of any weekday or to select no backup. A
full backup must be created at least once a week. The storage location of the backup can be
defined.
2.7 Licensing
SIMATIC Energy Manager is licensed according to the number of "Tags" and can be expanded
with options. Licensing is always carried out on the Energy Manager Server.
A "Tag" is a value acquired from an external measuring point, which is processed and saved
in SIMATIC Energy Manager, as well values that are input via manual data acquisition. With
the "100 Tags" option, for example, you acquire up to 100 measurement values from
different measuring points manually or automatically at the same time.
The basic software package "SIMATIC Energy Manager PRO incl. 50 tags" comes with the
following software components:
• 50 tags
• 1 SIMATIC Energy Manager acquisition component
• 1 SIMATIC Energy Manager PRO Client
• SIMATIC Energy Manager app
• SIMATIC Energy Manager Web Server including one SIMATIC Energy Manager Web Client
• Microsoft SQL Server 2017 Database
• SIMATIC Energy Manager Server
The basic software package "SIMATIC Energy Manager Basic incl. 50 tags" comes with the
same software components except for the SIMATIC Energy Manager PRO Client.
SIMATIC Energy Manager software is available as download or on DVD with the following
article numbers:
SIMATIC Energy Manager V7.3 Download article no. DVD package article no.
SIMATIC Energy Manager Basic incl. 50 Tags1 6AV6372-1DF07-3AH0 6AV6372-1DF07-3AX0
SIMATIC Energy Manager PRO incl. 50 Tags1 6AV6372-2DF07-3AH0 6AV6372-2DF07-3AX0
SIMATIC Energy Manager PRO Powerpack2 6AV6372-2DF07-3AH3 6AV6372-2DF07-3AX3
SIMATIC Energy Manager Tag Package 503 6AV6372-2DF07-0CH0 6AV6372-2DF07-0CX0
SIMATIC Energy Manager Tag Package 1003 6AV6372-2DF07-0DH0 6AV6372-2DF07-0DX0
SIMATIC Energy Manager Tag Package 2503 6AV6372-2DF07-0EH0 6AV6372-2DF07-0EX0
SIMATIC Energy Manager Tag Package 5003 6AV6372-2DF07-0FH0 6AV6372-2DF07-0FX0
SIMATIC Energy Manager Tag Package 10003 6AV6372-2DF07-0GH0 6AV6372-2DF07-0GX0
SIMATIC Energy Manager Tag Package 50003 6AV6372-2DF07-0HH0 6AV6372-2DF07-0HX0
SIMATIC Energy Manager Tag Package 300003 6AV6372-2DF07-0JH0 6AV6372-2DF07-0JX0
1 Contains all software components.
2 With the Powerpack, SIMATIC Energy Manager Basic can be upgraded to SIMATIC Energy Manager PRO.
3 The tag packages dynamically expand the number of tags. The total tag count is expanded in each case by adding the
value of the tag package.
SIMATIC Energy Manager expansions Download article no. DVD package article no.
SIMATIC Energy Manager, 3 Web Clients1 6AV6372-2DF27-0AH0 6AV6372-2DF27-0AX0
SIMATIC Energy Manager, 20 Web Clients1 6AV6372-2DF27-0BH0 6AV6372-2DF27-0BX0
SIMATIC Energy Manager, 60 Web Clients1 6AV6372-2DF27-0CH0 6AV6372-2DF27-0CX0
SIMATIC Energy Manager PRO Client2 6AV6372-2DF37-0AH0 6AV6372-2DF37-0AX0
SIMATIC Energy Manager Planning & Forecast3 6AV6372-2DF47-0AH0 6AV6372-2DF47-0AX0
SIMATIC Energy Manager Acquisition Component4 6AV6372-2DF57-0AH0 6AV6372-2DF57-0AX0
1 Maximum 3 / 20 /60 simultaneously logged in users. Can also be used cumulatively.
2 Full-featured SIMATIC Energy Manager PRO Client for configuring the overall system.
3 Extends SIMATIC Energy Manager PRO by the product-plan-based forecast of the energy consumption.
4 Additional acquisition component. By default, an acquisition component acquires measurement values from measuring
points that are located in the same network as the acquisition component. In case of multiple locations it is recommend-
ed to use one acquisition component for each location, depending on the network configuration. Additional acquisition
components are only available in Energy Manager PRO
SIMATIC Energy Manager Software Update Service Download article no. DVD package article no.
(SUS)
SUS up to 50 tags and/or 1 consumer package1 6AV6372-2DF00-0CY0 6AV6372-2DF00-0CL0
SUS up to 100 tags and/or 5 consumer packages1 6AV6372-2DF00-0DY0 6AV6372-2DF00-0DL0
SUS up to 500 tags and/or 25 consumer packages1 6AV6372-2DF00-0FY0 6AV6372-2DF00-0FL0
SUS up to 5000 tags and/or 100 consumer packages1 6AV6372-2DF00-0HY0 6AV6372-2DF00-0HL0
SUS > 5000 tags and/or more than 100 consumer pack- 6AV6372-2DF70-0XY0 6AV6372-2DF70-0XL0
ages1
1 The SUS contract runs for 1 year. Unless canceled three months prior to expiration, the contract is automatically extend-
ed by an additional year.
Upgrading SIMATIC Energy Manager PRO V7.2 to Energy Manager PRO V7.3
You can upgrade SIMATIC Energy Manager PRO V7.2 to SIMATIC Energy Manager PRO V7.3
with the following licenses. When migrating to the current version, you must consider the
number of tags in your Energy Manager system.
Upgrading SIMATIC Energy Manager PRO V7.2 to Download article no. DVD package article no.
Energy Manager PRO V7.3
Upgrade from systems with up to 50 tags and/or 1 con- 6AV6372-2DF07-3CH4 6AV6372-2DF07-3CX4
sumer package
Upgrade from systems with up to 100 tags and/or 5 6AV6372-2DF07-3DH4 6AV6372-2DF07-3DX4
consumer packages
Upgrade from systems with up to 500 tags and/or 25 6AV6372-2DF07-3FH4 6AV6372-2DF07-3FX4
consumer packages
Upgrade from systems with up to 5000 tags and/or 100 6AV6372-2DF07-3HH4 6AV6372-2DF07-3HX4
consumer packages
Upgrade from systems with > 5000 tags and > 100 con- 6AV6372-2DF77-3XH4 6AV6372-2DF77-3XX4
sumers packages
SIMATIC Energy Manager PRO Consumer Download article no. DVD package article no.
Consumer package 1 including S7 EE monitor1 6AV6372-2DF67-1AH0 6AV6372-2DF67-1AX0
Consumer package 5 including S7 EE monitor1 6AV6372-2DF67-1BH0 6AV6372-2DF67-1BX0
Consumer package 25 including S7 EE monitor1 6AV6372-2DF67-1CH0 6AV6372-2DF67-1CX0
Consumer package 1 excluding S7 EE monitor 6AV6372-2DF77-1AH0 6AV6372-2DF77-1AX0
Consumer package 5 excluding S7 EE monitor 6AV6372-2DF77-1BH0 6AV6372-2DF77-1BX0
Consumer package 25 excluding S7 EE monitor 6AV6372-2DF77-1CH0 6AV6372-2DF77-1CX0
1) The license number on the certificate is used to activate the S7 energy efficiency monitor. One license certificate is re-
quired for each machine.
SIMATIC Energy Manager TRIAL Download article no. DVD package article no.
SIMATIC Energy Manager Basic/PRO TRIAL Download via Customer Sup- 6AV6372-2DF17-3AX0
port Portal
Definition
An important component of energy data management is the display of operating data and
performance indicators as well as the monitoring of limits. Meaning performance
indicators can only be calculated if the data quality is good.
See also
Online Monitoring (Page 33)
Chart (Page 27)
Widget dashboard (Page 29)
Basics of Data Management (Page 117)
3.1.2 Chart
Definition
The chart shows current or historical data. The values of different performance indicators can
be displayed as trends at the same time.
The display can be configured for each trend individually, for example, as bars, lines or
points. Two x axes for comparisons over time and up to five y axes are available. The zoom
function helps you to keep an overview in case of comprehensive data.
Using a chart
The trends in a chart are scaled automatically and can be displayed on multiple axes. This
allows you to easily compare trends from different value ranges. In addition to the graphical
representation, the strengths are the ability to analyze the dependencies of various operating
data, such as quantity produced, as well as planned and actual energy consumption.
Recommended uses
Use the chart for quick visualization of the recorded measurement values or performance
indicators directly in the Energy Manager Web Client (alternatively in the Energy Manager
PRO Client). Adapt the time range you want to display with the options at any time. Violated
plausibility criteria for individual values (both high and low violations) are indicated directly in
the trends. Comment the trends directly in the chart. Export the values of the measurement
series as a CSV file.
Additional functions
Charts in Energy Manager have many other functions:
• Comparison of the selected time range with a defined time range or a time range shifted
by a fixed time period
• Configuring plausibility criteria for each value series
• List in table form with all values that violate the plausibility criteria.
Access this list from the "Alarms" tab.
• List in table form with all values that are commented on
Access this list from the "Comments" tab.
• Display of all values in a matrix
Access this matrix from the "Values" tab. The matrix for a chart cannot be configured. You
can find more information on this in the "Matrix (Page 94)" section.
See also
Basics of Monitoring (Page 25)
Chart (Page 93)
Definition
Historical energy and plant data as well as key performance indicators are shown in the
widget dashboard by means of predefined widgets that are clearly arranged on one single
page. The dynamic time range selection guarantees full flexibility for the visualization.
Widget dashboards are designed for display in the Web or on mobile devices and can
therefore only be configured in the Energy Manager Web Client. You can create multiple
widgets in one dashboard and thus combine the widgets into a complete visualization of your
production.
Statistics functionality
Dynamic statistical functions enable flexible energy analyses in the widget dashboard
(alternatively in the chart object in the Energy Manager PRO Client). The following statistical
functions are available:
• Histogram: Widget dashboard in the Energy Manager Web Client or in the chart of the
Energy Manager PRO Client
• Linear regression analysis: Widget dashboard in the Energy Manager Web Client or in the
chart of the Energy Manager PRO Client
• Gaussian bell-shaped curve: Chart of the Energy Manager PRO Client
The histogram divides the total value range of the values into 20 equal sized intervals and
provides the number of values located within each interval. This yields a frequency
distribution of the values. In addition, statistical values such as minimum, maximum, median,
average and standard deviation are displayed in the histogram.
The goal of the linear regression analysis is to establish a linear correlation between the
values on the x axis (production) and the values on the y axis (consumption). The x values
and their associated y values are displayed in the chart, and a straight line is drawn through
this scatter plot in such a way that the quadratic distances from each point are minimal. The
linear equation can also be seen.
As soon as you use multiple data points or key performance indicators in a widget, the
histogram and the linear regression analysis are available as separate tabs in the respective
widget.
See also
Basics of Monitoring (Page 25)
Performance Indicators (Page 36)
Widget dashboard (Page 71)
Configuration
Under "Configuration", configure the Online Monitoring. You can activate the following
functions for each data point:
• Display in chart: The corresponding data point is displayed in the Online Monitoring chart.
You can activate this function for a maximum of 10 data points at the same time.
• Archive data: The values of the data point are saved for Online Monitoring for 62 days.
Historical values are displayed in the chart only for these data points. When you deactivate
this function, already archived data are not deleted.
Note
A maximum of 1000 data points per acquisition component and a maximum of 25 data
points per device can be simultaneously archived.
Column Function
Name Name of the data point
Unit Unit of the value of the data point
Value Current value of the data point
This value is updated in the acquisition cycle of Online Monitoring.
Show in chart: If this option is selected, the corresponding data point is shown in the Online Moni-
toring chart:
Archive data If this option is activated, the values of the corresponding data point is saved for 62
days.
Chart
The data points selected under "Configuration"are graphically displayed under "Chart".
Note
If you select a time period with a large number of measured values, loading the chart make
take a considerable amount of time.
3.2 Controlling
Definition
Effective energy controlling is based on information of when and where energy is required.
This is the only way that detailed information about optimization and potential savings can
be provided. In addition, reliable performance indicators form the basis for reports, such as
those required for implementation of ISO 50001 requirements.
Introduction
Performance indicators are an essential component of energy controlling. Based on a few
selected KPIs, the energy manager should be able to estimate the overall energy situation.
Generally, a distinction is made between a one-time analysis and a continuous controlling
process for controlling:
• Analysis: Calculation of levels of efficiency or efficiency indicators
• Controlling process: Comparison of consumption figures or costs, e.g. based on the
previous month
Pure consumption or cost performance indicators can only be checked approximately for
correctness. With Energy Manager, you can set the performance indicators for consumption
and costs in relation to the production data. In this way, you obtain significantly more
meaningful performance indicators, which you can also compare efficiently across various
time ranges.
The following figure shows the energy consumption per ton. The different time ranges
"Week", "Since beginning of month" and "Since beginning of the year" provide quick
information of possible deviations. In this instance, the energy consumption per ton has
already exceeded the current monthly and average annual value after one week. Thanks to
this overview, measures can be taken promptly; e.g. the technical monitoring of the
consumers.
See also
Calculation of Plant Efficiency (Page 38)
Specific Performance Indicators (Page 40)
Widget dashboard (Page 29)
Introduction
Performance indicator values related to efficiency are important for realizing an increase in
the efficiency of energy generation and energy distribution systems. Due to the flexibility of
Energy Manager, plant-specific characteristic curves can be generated and the performance
indicators calculated accordingly in the system can be displayed.
The following figure shows how the efficiency of an air compressor is verified using the
compressor-specific characteristic curve.
See also
Specific Performance Indicators (Page 40)
Introduction
The comparison of data (benchmarking) taking target figures into account (targeting)
provides information about one's own energy situation. Usually plant components or
different locations are compared with each other. A location working at an especially high
level of efficiency could be defined as a target figure for the other locations, for example. A
statement on achieving targets is very important for the energy manager and for the
management.
Example
The figure below shows a comparison of consumption data for two months taking into
account target figures.
You can find a detailed example of the use of benchmarking and targeting under
"Sustainability - Emissions (Page 44)".
Introduction
The calculation of the plant characteristic curve resulting from the regression analysis of
consumption and production output can be used both for forecasting and for baseline
management.
Specific influencing factors can be taken into account by standardizing performance
indicators, through which some performance indicators are only then meaningful.
With the help of the regression analysis, a linear relationship between production and
consumption is established. The calculation of the plant characteristic curve can be used both
for forecasting and for baseline management.
Energy situation
Reports are often used to provide an overview of the energy situation. The following figure
shows an overview of the energy sources used and the level of CO2emissions.
It is quite clear from this example that electricity represents a significant portion of the costs
as well as CO2 emissions. However, the consumption data shows that basically only four
energy sources are used. With regard to consumption, electricity is relatively expensive. A
change of energy supplier can, for example, be a first measure.
See also
Sustainability - Emissions (Page 44)
Batch-related Energy Evaluation (Page 46)
Performance Indicators (Page 36)
Calculation level 2 (MEVA concept) (Page 118)
Prediction based on production plans (Page 59)
Introduction
Legal requirements often make testing or monitoring and periodic reporting of emissions
necessary. Company-wide transparency through continuous energy and material accounting
of energy production and energy consumption equipment is therefore necessary.
Sustainability
In times characterized by the coming climate crisis and the extinction of species,
sustainability is becoming increasingly important. In addition to pure energy consumption,
Energy Manager can also acquire additional data for environmental reports. Carbon dioxide
and nitrogen oxides pollute the environment, and professional disposal and solid waste and
wastewater incurs additional costs. An overview of all emissions is a basic requirement for
defining measures to reduce them and to subsequently implement these measures.
The figure below shows the percentage change of the consumption per energy source and
emissions compared to the previous year. Energy Manager can illustrate these changes for an
individual location up to an entire group of companies.
The analysis clearly shows that, although emissions have decreased over the previous year,
they are still well above the targets. Based on this evaluation, the following actions are
possible:
• Adjust the production portfolio and quantities to the new framework conditions.
• Promptly purchase emissions certificates.
See also
Benchmarking / Targeting (Page 39)
Introduction
If the energy consumption depends on the product being produced and several product lines
are being produced in one plant, an energy assessment of the production equipment based
on the batches produced can be useful. With the batch analysis in Energy Manager PRO, you
determine the energy consumption of a product per batch - even across multiple equipment
units within a production process. You can break down and compare the energy consumption
and the associated costs by batch, product, and equipment.
Implementation
You display your equipment in [Link] in the Energy Manager and define the products and the
energy sources involved. The batch ID must be provided by the subordinate system. Start and
end dates are defined by changing the batch ID. In the Energy Manager, this data is typically
transferred to [Link] in 1 or 15-minute cycles. You can view the batches in [Link] in the
Energy Manager and directly calculate the performance indicators, if required.
The following figure shows the chart with the KPIs of all batches in the selected period. Each
KPI is shown as a line between the start time and end time of the batch. The chart can show
up to 10 KPI trends.
Introduction
Clear allocation creates awareness for saving energy and regulates accountability. Only those
who are charged directly with the costs that they cause will be willing to change their
behavior. By allocating costs according to the "costs-by-cause principle" and through
incentive systems, cost center managers can accelerate energy-saving measures.
Application
Heterogeneous system environments or mature corporate structures often stand in the way
of costs-by-cause energy cost allocation.
Energy Manager enables costs-by-cause accounting of energy and material flows and
allocation to individual cost units or products.
① Calculation of consumption data of individual media. Energy requirements and losses are also calculated and appor-
tioned according to energy consumption.
② The recorded consumption values are assigned to a cost center according to predefined percentage consumption
keys. The costs are calculated during the breakdown.
3.4.2 PAYG
Introduction
PAYG is usually allocated according to either cost or consumption:
• Costs - energy costs can be lowered by switching the energy supplier
• Consumption - energy consumption can be lowered by using more efficient equipment
In the report, Energy Manager provides an exact breakdown according to media and the plant
components. The resulting costs can be easily determined based on the consumption figures.
For various reasons, not all consumptions are acquired. The missing consumptions are
proportionally assigned to the individual cost centers with the help of a correction factor.
In the report, Energy Manager provides a detailed breakdown of the costs for the two factory
buildings depending on the distribution keys, such as the monthly consumption.
See also
Multi-Variable Regression Analysis ([Link]) (Page 84)
Introduction
Planning and prediction are preconditions for effective and sustainable energy management.
Sustainable energy management is enabled through the accurate forecast of the energy
demand and the load curve for one or more sites, buildings, production areas or individual
consumers.
The exact planning of the energy requirement for a specific time period returns
procurement benefits due to the tiered tariff systems of the energy providers. A financial
benefit can be achieved under the following circumstances:
• The difference between expected consumption and actual consumption within a defined
period of time remains low
• Load peaks are shifted to times when power generation is cheaper.
With Energy Manager you have all relevant information at your fingertips.
See also
Prediction based on regression analysis (Page 57)
Prediction based on production plans (Page 59)
Prediction based on shifts (Page 60)
Introduction
In forecasting based on regression analysis, only the total energy consumption of the overall
production is determined. There is no breakdown of the amount of energy consumed by the
individual products.
Alternatively, forecasting based on regression analysis in the Energy Manager PRO Client can
also be implemented conventionally using performance indicators and parameters in a chart,
and the results are output in a report.
See also
Basics of Planning and Projection (Page 56)
Multi-Variable Regression Analysis ([Link]) (Page 84)
See also
Specific Performance Indicators (Page 40)
Basics of Planning and Projection (Page 56)
To provide a uniform basis for comparison, the forecast result can also be corrected to
compensate for production data or temperature effects. The evaluation of the prediction
quality – the comparison with the actual data – concludes the prediction. The result can
affect the next prediction.
See also
Basics of Planning and Projection (Page 56)
See also
Energy efficiency measures (Page 98)
Evaluating Measures
A predefined module of the automatic reporting of Energy Manager PRO is available for
evaluating the energy efficiency measures. The energy efficiency measures can therefore be
presented in table. The reports are based on the views created of the energy efficiency
measures.
Benefits
Thanks to the predefined modules of the automated reporting, the measures can be quickly
prepared and displayed in a way suitable for management. Comparability between the
locations or business units with regard to the planned or executed energy efficiency
measures is therefore possible.
The generated reports can be used as an overview, as a basis for decision making or as proof
of completed measures, for example.
Security
You can ensure the security of the provided data with various options.
Various security profiles are available to ensure connections with the OPC UA server:
• Basic 128 RSA 15
• Basic 256
• Basic 128 RSA 15
• AES 128 SHA 256 RSA OAEP
• Basic 256
• Basic 256 SHA 256
You can also select the "Enable user name user identity" option. If this option is selected, only
users who identify themselves as users of their Energy Manager system on the OPC UA server
can access the data points.
In this case, the OPC UA server only provides the user with the data points that the user can
view in Energy Manager.
Note
Entries in the Energy Manager Basic column also apply to Energy Manager PRO and are not
explicitly listed again.
You can find additional information on the functionality of Energy Manager Basic and PRO in
the operating manual "SIMATIC Energy Manager Basic/PRO V7.3 - Operation".
Additional information
You can find additional information about SIMATIC Energy Manager on the Internet
([Link]
See also
Chart (Page 27)
Widget dashboard (Page 29)
Navigation
In general, different navigation options are available. In the window pane on the left
(navigation area), the available objects are shown either as so-called Quicklinks or as
elements in a tree topology. For daily work, the quick links are very helpful because you can
retrieve the desired information with a single click. You can create a quick link to reports,
charts or dashboards and use them to directly call the corresponding object. The window
pane on the right (detail area) displays detailed information of the selected object.
① Navigation area
In the navigation area, select the objects you want to view or edit. Use the menu or quick links to navigate. The
navigation options available depend on your user rights.
② Detail area
In the detail area, widget dashboards and objects such as reports or charts are displayed. The selection in the navi-
gation area determines which objects are displayed.
The widget dashboard offers another navigation option in which you can switch between
dashboards.
Tasks
You use the Energy Manager Web Client for the following tasks:
• Create and configure dashboards
• Create and configure reports and start new reports
• Create charts and configure charts
• Create and configure manual data acquisition (matrix)
• Create and configure folders
• Customize system structure
• Access documents and upload new documents to the Energy Manager database
(Energy Manager PRO)
• Create, edit and view energy efficiency measures
• Create and configure data sources, data points, parameters and key performance
indicators
• Configuring your Energy Manager system settings
• Configuration of the OPC UA server for providing the Energy Manager data points
Shortcut menu
You create folders and analysis objects using the shortcut menu. The following objects,
including folders, are analysis objects:
• Dashboards
• Reports
• Charts
• Matrices
• Folders
To configure the analysis objects, an edit symbol is displayed in edit mode instead of the
shortcut menu symbol.
Configuration tools
Move and structure the objects as you wish using the configuration tools. The following
functions are available:
• Move up and down
• Cut
• Copy
• Paste
An analysis function is integrated in the widgets that display values. Because the analysis
requires a certain amount of space, the widgets offer a zoom function for the desired object
(magnifying glass symbol in the upper right corner). Next to the magnifying glass symbol you
can see the link symbol that you use to switch to another widget dashboard.
The same analysis information is available for each type of widget that displays performance
indicators or time series as is shown in the figures below based on the Chart widget.
The first available analysis is the frequency distribution (histogram). Here, the difference
between the minimum and maximum value of the data point during the analyzed period is
divided into 20 areas of equal size, and the number of values is determined for each area.
The following statistics information is also displayed: minimum, maximum, mean, median
and standard deviation. The median is determined by sorting the time series by magnitude.
The value in the center represents the median. The standard deviation provides you with
information on the size of the dispersion of the value. If the consumption is almost constant,
the standard deviation is also very low. If consumption fluctuates strongly, the standard
deviation is also large.
If multiple data points are configured in a widget, you can switch to the frequency
distribution of the desired data point with a single click on the legend.
Widgets that have at least two configured data points offer a second possible analysis – the
regression analysis. Here, the values of two data points are shown in an X-Y diagram. The
trend line describes the relationship of the two data points, which can also be represented
with the formula y = k * x + d. The k factor describes the increase (e.g. how much more
electrical energy is needed if one ton more is produced), and the d factor describes the offset,
or the consumption occurring without any production (intersection with y axis).
The assignment of data points to the x and y axes can be easily defined with a click on the
data point in the legend.
For widgets that display only one value per data point, such as traffic light, gauge or value,
the trend of the performance indicator in the selected monitoring period is shown in the
second tab. The third tab also shows the histogram of the performance indicator for these
widgets.
[Link] Chart
The widget is particularly useful to display the history of, for example, energy consumption or
to recognize relationships.
Additional axes can be created and renamed in the configuration dialog of the Chart widget.
It is also possible to specify the value range of the axes.
Up to ten data points on up to five y axes can be displayed simultaneously in the Chart
widget. Likewise, the data points for two different time ranges (x axes) can be displayed. Two
x axes are used very frequently to compare the current week with the last week.
A zoom function is available: The data can be displayed as a line, bar or area. The histogram
(including statistics) and the regression analysis are available in additional tabs. You can also
export the widget as an image or export the measurement value series it contains as a CSV
file.
[Link] Values
Values can be easily displayed with the Values widget. The name of the data points or
performance indicators can be applied from Energy Manager or changed in the widget.
Detailed data as well as statistics information and the linear regression analysis is available in
the other tabs.
[Link] Table
The table is used to display time series with the corresponding values. If not all the values can
be displayed at once, the values are available on different pages. If a value is outside its alarm
limits, this value is displayed in color. By switching to the next tab you can view the values in
the table in a trend, as histogram as well as the linear regression analysis.
[Link] Report
So that the user does not have to change to a different view to access an existing report, the
report can be called up directly using the Report widget. If multiple query types are
configured, the user can select the query types in the widget. The user can change the time
period examined with the right and left arrows. If the desired report already exists, the user
can easily open the report as an Excel or PDF file. If the report does not yet exist, the user can
start the calculation.
Images can be displayed using the Image widget. If a button is needed, the widget is also
used. To place a logo on the dashboard, the Image widget can also be used.
[Link] Heatmap
The heatmap is used to visualize the daily recorded data about, for example, a month. Thus,
you can easily understand what time of day the maximum and minimum values occur. The
display can be optionally configured over 24 hours or over a week.
In addition to the graphical display, the overview of all of the links with the corresponding
values can be displayed in a second view.
In the third display, the user gets an overview of the corresponding nodes with the balance
sum of the inputs and outputs, the difference and the relative deviation.
Clicking on a data point identifier opens the detail window. The detail window provides the
user an overview of the individual deviations. Each individual message can be acknowledged.
[Link] Maps
In particular, the Maps widget is well suited for managing multiple locations in a system. The
important performance indicators can be called up and the corresponding location
dashboards can be linked directly on the map.
The focus of the map is always selected in such a way that all of the locations are visible. The
zoom functionality can be used to increase the level of detail.
The Open Street Map is used, which requires an Internet connection.
Note
The "Map" widget is only available in Energy Manager PRO Web.
The deviation between the baseline and the actual energy consumption is displayed in the
fifth tab. In this tab, too, if the forecast is active, the deviation of the forecast from the actual
consumption is displayed.
The deviation of the baseline and, optionally, of the forecast is displayed cumulatively on the
sixth tab.
In addition to the information display, the data points or measuring variables derived in
Energy Manager PRO Client are automatically created directly below the dashboard.
A derived data point with the ending "baseline_deviation" and "forecast_deviation" is created
for the baseline and for the forecast. This data point represents the deviation of the actual
value from the baseline or from the forecast value.
The baseline and the forecast value with the ending "baseline" and "forecast" are created as
measuring variables.
Note
The "Multi-variable regression analysis" widget is only available in Energy Manager PRO Web.
In the second tab, the duration curve of the n-highest values is shown in the observation
period. The number of the n-highest values is configured individually in the widget
configuration dialog.
In the 3rd tab, the n-highest values are shown hour-based throughout the day. The user can
thus determine at what time of day peaks occur.
4.6 Report
4.7 Chart
In the Web Client, you can quickly and easily map the course of a performance indicator in
charts or compare the progress of the performance indicator with the history of another
performance indicator in a specific period of time. You can adapt configurations at the charts
individually to meet your needs, for example, add additional axes or change the type of chart.
You can find more information on charts in Energy Manager Web under "Chart (Page 27)" in
the "Energy data management with SIMATIC Energy Manager" section.
4.8 Matrix
After logging into the Energy Manager app, the app downloads the approved reading routes
from Energy Manager and displays these reading routes. The app also applies the
appropriately configured data points as well as their main plausibility settings. You can also
define an existing folder structure as a route for a reading operation.
See also
Mobile data acquisition (Page 117)
4.9 Folders
Files and objects are created in the Web Client in folders in the navigation area. When you
open a folder in the navigation area, its contents are displayed in the detail area. To view the
content of a folder, the folder must be released for you or you must have the necessary
authorization.
4.10 Files
The browser gives you access to the document management of Energy Manager PRO at any
time. This way you can download, for example, operating instructions, circuit diagrams or
tariff information of the energy supplier. If required, you can upload new documents or
update existing documents.
Data management in the Energy Manager Web Client requires that the corresponding files
are created in the Energy Manager PRO Client. If you want to download a PDF document from
the Energy Manager Web Client, for example, you must first have created it in the
Energy Manager PRO Client.
You create the energy efficiency measures object in the Energy Manager PRO Client. If you
have created the object in the Energy Manager PRO Client, you can also add energy efficiency
measures in the Energy Manager Web Client. When adding new measures, you have the
same setting options as in the Energy Manager PRO Client.
See also
Basics of Energy Efficiency Measures (Page 62)
The number of available objects is displayed in the detail area in the bottom part of the
corresponding tile.
Note
The creation of new data sources is not available in Energy Manager Basic. Only the
automatically installed data source is available.
The "Manual acquisition" folder is created during installation of Energy Manager; in it, you
only create new manual data points.
You can create and configure the following channel types in the Energy Manager Web Client:
• WinCC
• Modbus
• Energy Suite
• OPC UA, DA, HDA
• Desigo CC
• ASCII
From this table, you can create new data points, configure, clone or even open the chart of
the data point.
You can create the following data point types in Energy Manager Web:
• External data point
Data point for automatic acquisition
• Manual data point
Data point for manual acquisition
• Derived data point
Data point derived from MEVA/KPI
Definition
In addition to recording just the consumption data the reading of the counter can also be
recorded and stored in the database. The consumption is calculated in Energy Manager PRO
from the difference of the counter readings.
4.12.4 Parameter
In Energy Manager Web Client you can create new parameters in the project configuration
and configure them. Parameters are constants that have different values for different time
periods. Parameters are needed for a variety of purposes, most often for setting the electricity
price. All parameters available in Energy Manager are displayed in the
Energy Manager Web Client in a table.
From this table you can create, configure or even clone new parameters.
From this table, you can create new key performance indicators, configure them or open the
chart in a new window.
Note
A KPI object in the Energy Manager Web Client corresponds to a MEVA from the
Energy Manager PRO Client. The term "performance indicator" comprises both objects.
You can enter the mathematical operators either manually or via the green buttons. To use
the selected tags in your formula or formula editor, you may:
• Double-click on the corresponding tag in the area on the right.
• Click on the green tag button in the formula editor (x button)
• Manual input of formula editor
4.13 Settings
The settings in the Energy Manager Web Client allow you to configure the most important
system settings of your Energy Manager system.
You can configure the following settings:
• Mail settings
• Account settings
• Web Client settings
• User administration
• Units
• Alarm lists
• Fuse
• Regional settings
• Modbus device templates
• Data provider
Structure
When you open the Notification Center, you will see an overview of all alarms for each asset.
① The overview shows you how many assets have data points with alarms, warning or comments.
② The asset overview shows you how many alarms, warnings or comments are occurring in an
asset.
① This area shows all data points with alarms, warning or comments.
② The detail view of the asset shows all alarms.
Overview structure
When you open the batch analysis, you will see an overview with the batches as well as their
KPIs.
① Filter options
② Table of batches and KPI values assigned to the asset
You can display up to five KPI values.
③ You can recalculate , edit or delete each batch.
You have the following options to filter the table for displayed batches:
• Filter for batches within a specific period.
Chart structure
Click on "Chart" to open the chart view.
The chart shows the KPIs of all batches in the selected period. Each calculated KPI value is
shown as a line between the start time and end time of the batch. The chart can show up to
10 KPI trends.
① Disable the option to show the charts with the KPI values calculated for the specific batch period.
Enable the option to show the charts with the shortest possible KPI calculation cycle.
② Filter options
③ Select which KPI charts are displayed.
① Menu bar
The menu bar contains all buttons for system operation organized in categories.
Object Properties
Any predefined object properties such as "Created by" or "Department" can be assigned to an
object. In addition, you can define your own properties. Properties have the following
advantages:
• You can search for these properties.
• You can use these properties in reports.
• You can export these properties as an XML file.
Search
The quick search is available in the Energy Manager PRO Client.
The quick search is a full text search, and the result is a list of all objects that contain the
search term. The result is shown in the detail area. You can filter the result list, by entering
terms in the quick search field again.
② Select data source from which data will be acquired, for example, a SENTRON PAC measuring device.
③ Select or define measurement values. A data point is created automatically in SIMATIC Energy Manager PRO for
each measurement value.
④ Connection to the data source via the selected interface is configured. You can now configure an additional data
source or create the acquisition structure in SIMATIC Energy Manager PRO.
Introduction
If you want to acquire data automatically with Energy Manager, you must map at least one
acquisition component as an object of the type "Hardware". You configure the data
acquisition for this hardware in an additional step in a wizard.
Introduction
Manual data input is a frequently occurring phenomenon even though the degree of
automation in an industrial environment is currently rather high. Interrupted connections
during automatic acquisition, counters that cannot be acquired or failure of a sensor require
manual data input.
Energy Manager PRO provides three tools for this purpose:
• Matrix for entering values.
• Mobile data acquisition (Page 95) for acquiring values with a mobile device in the
SIMATIC Energy Manager app.
• Measurement value editor for editing previously acquired measurement values.
Matrix
Use the matrix to enter new values for one or more data points. Typical applications are for
example:
• Entering measurement values of a counter whose values are not automatically acquired.
• Entering target values as a basis for comparisons.
• Entering production data or comments.
A plausibility check takes place as early as the input and incorrect values are highlighted in
color. You can use historical values as guideline by displaying old data values. Each data point
is displayed as a separate column with corresponding timestamps in the rows. You enter the
values in the cells for each time stamp and data point. If you already have the values in
tabular form, you can easily transfer them with Copy&Paste, e.g. from MS Excel.
See also
Validation (Page 119)
Change Management (Page 121)
Data acquisition (Page 115)
See also
Mobile data acquisition via SIMATIC Energy Manager app (Page 95)
Definition
The basis for accurate energy data management is the quality of the collected data with
respect to reproducibility and plausibility.
See also
Basics of Monitoring (Page 25)
Validation (Page 119)
Manual data acquisition (Page 116)
KPI alarm lists (Page 120)
Change Management (Page 121)
Counter Management (Page 104)
Definition
"Calculation level 1" designates the real-time preprocessing of measurement values in the
acquisition component of Energy Manager PRO. The measurement values are not entered
into the Energy Manager PRO database until they have been preprocessed.
Definition
"Calculation level 2" is the object-oriented and time-independent calculation of performance
indicators on the basis of acquired measurement values. Energy Manager PRO enables costs-
by-cause energy cost allocation with "Calculation level 2."
To process performance indicators, you use ready-made database functions (MEVAs), which
allow you to establish hierarchical accounting structures in the form of a tree in the
Energy Manager PRO Client. This allows the user to understand the calculation at any time.
The principle is simple: A database function calculates the result with values provided by data
points, parameters or other performance indicators. The return value of the database
function can be reused as a parameter for another database function or in a report, chart and
widget dashboard. The result of the database function can be stored in the database and
exported by means of derived data points.
See also
Calculation level 3 (report template) (Page 119)
Definition
"Calculation level 3" designates the time-independent processing and visualization of
measurement values in reports. Microsoft Excel or Microsoft Word is used to visualize the
reports.
To prepare the data exported from Energy Manager PRO, the full Microsoft Excel or Microsoft
Word functionality (including macros) can be used, including statistical functions such as
correlation or regression analysis. Furthermore, the results data can be prepared using graphs
or diagrams. The automatic reporting of Energy Manager PRO provides you with a fast and
valid decision-making aid.
When generating reports you have access at all times to report configurations from the past
(historicizing) and different versions of measurement values (versioning).
5.3.6 Validation
Introduction
For precise analyses and predictions, correct measurement data is absolutely essential.
Normally the data of many measuring points are recorded, processed, and transmitted in an
industrial plant. Errors that occur in data series must be recognized by the energy data
management software and made available to the energy manager in a clear format so that
measures can be derived from them.
Energy Manager PRO essentially offers three methods for this purpose:
• Reports provide an overview of the data quality of the acquired values, for example
• Substitute value methods (Page 121) for automatic filling in of gaps or correction of faulty
values.
• The Service cockpit is a clear representation of the hardware status and informs you in
which of the configured interfaces the gaps have occurred.
• Measurement value editor for editing previously acquired measurement values.
Reports
Energy Manager PRO offers the following plausibility checks that can be used to check the
data quality of data points in a report.
• Reference data point deviation: Low and high limit value violations, based on the
configured limit values of the reference data point.
• Gaps: Number of gaps, based on the expected target value, such as four 15-minute values
within an hour.
• Min/Max: Low and high limit value violations, based on the configured limit values.
• Status not OK: Number of entries with this status including timestamp.
Definition
You will be notified by an alarm if the configured limit values of measurement values and
performance indicators have been violated. Limit value violations are entered in the "alarm
list." You can use filters to create your own "alarm lists". Optionally, the notifications can also
be sent via e-mail or displayed in the Windows taskbar. You can also define reminder intervals
if an alarm is not confirmed within a certain time span.
Use
Use the alarm function for timely notification of irregularities or significant over / under use
of energy consumption. The alarm function is also helpful for monitoring predicted
consumption figures: Were the assumptions made incorrect or were they too high or too low?
You will be notified in a timely manner if there are significant differences. Then you can also
notify the energy supplier and correct energy demands.
The limit values for each data point are defined under its properties. The different data points
can be combined in lists for alarming.
See also
Basics of Monitoring (Page 25)
Manual data acquisition (Page 116)
Introduction
In addition to the versioning of measurement values, complete traceability of changes within
the framework of auditing compliance is important. The calculation basis may change several
times during the course of a year when using cost center-based consumption data for energy
accounting. With Energy Manager PRO you can reproduce the billing logic and record the
user actions.
Configuring versioning
All values are saved along with their date of creation if you are using versioning. By using this
function, you limit the view to data on a specific date of creation.
When starting a report you can use the actual version or a maximum creation date. It is also
possible to display all versions in the measurement value editor.
See also
Manual data acquisition (Page 116)
Benchmarking and targeting in energy management are applied to compare energy consumption and efficiency across different facilities or components within the same operation. For example, high-efficiency locations can be set as targets for others to emulate, encouraging uniformity in energy performance . This process provides critical insights into an operation’s energy situation and helps in setting realistic efficiency goals by using the best performers as benchmarks . It proves effective because it helps identify areas with higher or lower efficiency, enabling focused improvements , such as adjusting operational strategies or investing in energy-efficient technologies to meet the defined targets . Additionally, by integrating benchmarking with predictive analytics and baseline management, organizations can optimize energy consumption and reduce costs by accurately forecasting energy demands and avoiding unnecessary load peaks . This consolidated approach ensures continuous improvement and alignment with standards like ISO 50001, which emphasizes the tracking of energy efficiency measures .
SIMATIC Energy Manager assists in identifying inefficiencies in energy consumption across different production sites by providing comprehensive analysis and monitoring capabilities. It uses baseline management, which involves analyzing past data and determining a baseline to compare current theoretical and actual energy consumption, helping to identify discrepancies and inefficiencies . Additionally, it supports the calculation of performance indicators using regression analysis to establish a mathematical model that predicts energy consumption, allowing sites to compare against expected values and identify inefficiencies . The system also enables corporate-wide transparency, facilitating detailed energy and material balancing, and provides tools for continuous improvement of energy efficiency through benchmarking and target setting . Monitoring current and historical data helps compare different sites' efficiency levels, assisting in identifying areas for improvement .
Forecasting in sustainable energy management is vital for anticipating energy demand and managing loads effectively, thus providing procurement benefits via tiered tariff systems. The SIMATIC Energy Manager facilitates forecasting through various methods, including linear regression analysis and production plans, enabling precise predictions of energy demand. This accuracy in forecast supports strategic energy consumption planning and optimization .
In the SIMATIC Energy Manager, new data points can be created and configured within the project configuration. The system supports different data point types, including external, manual, and derived data points. This flexibility allows comprehensive data capture and management, enabling thorough energy monitoring and ensuring data integrity through functions such as plausibility checks and data point substitutions .
SIMATIC Energy Manager uses various methods to predict energy consumption across different industries, tailored to the specific processes and needs of each sector. For instance, the software employs linear regression analysis using a "Multi-variable regression analysis" widget or a chart in the Energy Manager PRO Client to model energy consumption patterns . In industries like pulp mills, predictions are based on production quantities, as equipment may operate only as necessary. Conversely, in the automotive industry, predictions utilize shift schedules to forecast energy use . These methods are part of the SIMATIC Energy Manager's planning and forecasting capabilities, which include production plans and comparison days or shift models, especially important in complex manufacturing environments . Additionally, for machine-specific predictions, status-related energy data management examines energy consumption concerning machine statuses, identifying inefficiencies and optimizing operations accordingly .
The widget dashboard offers significant benefits for energy management by providing clear and efficient data visualization and enhancing user interaction. It displays historical energy and plant data, along with key performance indicators, through predefined widgets arranged on a single page. This setup allows for easy navigation and a comprehensive view of production and consumption data, facilitating better transparency and control over multiple production locations . Users can dynamically select time ranges for visualization, benefiting from functions like zoom and switch to other dashboards with ease . Statistical analyses such as histograms, linear regression, and multivariable regression are integrated for in-depth energy analyses, enhancing the interactive capabilities of the dashboard . Additionally, the dashboard supports displaying overviews of weekly or monthly consumption, which aids in monitoring and tracking energy use efficiently .
Statistical functions play a crucial role in SIMATIC Energy Manager's widget dashboards by enabling flexible and detailed energy analyses. These functions, such as histograms, are available in the widget dashboard and allow for the visualization of historical energy and plant data alongside key performance indicators. This dynamic statistical functionality helps in creating a clear and comprehensive representation of energy data that facilitates the identification of patterns and trends, thus enhancing the overall analysis of energy consumption . Additionally, the widget dashboards offer a wide range of visualization tools, including charts and diagrams, which support detailed analysis and efficient decision-making by displaying operating data and performance indicators in a user-friendly manner . Such capabilities ensure that energy data is not only monitored effectively but also leveraged for predictive insights and strategic planning .
The Energy Manager supports the normalization of performance indicators by calculating them in a time-independent manner based on recorded measurement values, accounting for variables such as climatic conditions, which can affect energy consumption comparisons across different time periods or sites . This is important as it ensures that performance indicators remain meaningful and comparable, even when external conditions vary, thereby allowing for more accurate analysis and decision-making . Normalization is crucial for identifying deviations and taking timely corrective measures, such as improving efficiency or optimizing energy distribution . Additionally, by enabling standardized comparison, normalization helps in benchmarking and targeting, further supporting energy management objectives .
SIMATIC Energy Manager ensures the accuracy of energy consumption data through rigorous configuration of data points. It employs a plausibility check to define limits and gaps and compares current values with previous ones. If any value violates these criteria, it is flagged, ensuring aberrant data is identified and addressed . The system also allows for the replacement of invalid or missing values through strategies such as using the last valid reading or interpolation, enhancing data integrity . Data points can be from various sources and types such as WinCC, Modbus, and OPC, among others, allowing for comprehensive and accurate data acquisition . Furthermore, high-precision measuring devices connected via standard systems like PROFIBUS and PROFINET provide detailed consumption values crucial for later evaluation . These measures collectively ensure the reliable and accurate recording of energy consumption data, enabling effective energy management.
Multi-variable regression analysis in SIMATIC Energy Manager is used to establish a mathematical model representing the relationship between actual energy consumption and influencing parameters. This model is critical in baseline management for calculating a theoretical baseline energy consumption, which can then be compared with real actual consumption to assess efficiency and recognize deviations . The process involves two main phases: data analysis from a previous time period to identify relationships, and application of this analysis to current consumption data to calculate the baseline . The purpose is to enable energy managers to evaluate the current energy usage and take appropriate measures in case of deviations, thus optimizing the energy management process . The "Multi-variable regression analysis" widget facilitates these calculations within the Energy Manager .