Flowserve China Suzhou

Industrial Pump • Engineered Pump • Seal

Parts and Components • Services and Solutions

Experience In Motion

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 Beijing

Dalian

Shuzhou
Shanghai

Shenzhen

Pump and Seal Business Network

Manufacturing Plants
Quick Response Centers
Sales Offices

Overview
Flowserve [NYSE: FLS] is the world’s premier provider Flowserve has been maintaining its consistent
of industrial flow management services. The company development strategy in China, and continues
produces engineered pumps, industrial valves, control to expand regional coverage to deliver better
valves, actuators and precision mechanical seals, and service to local customers. Since the beginning
provides a range of related flow management services, in early 1990s, Flowserve has successfully
primarily for the process industries. Flowserve has more met the most challenging requirements of our
than 20,000 employees and operates in over 55 countries. customers throughout China’s oil and gas,
More than one million pumps manufactured by chemical, petrochemical, power generation
Flowserve are serving in various industries around and fossil power industries. Opened in July
the world. Flowserve is the world’s leading pump 2006, the Suzhou plant represents Flowserve’s
manufacturer in petroleum, chemical processing and first wholly owned facility to serve the China
power generation industries. The valve, steam strap, market. Afterwards, Flowserve also opened
automatic control product and fluid management Quick Response Centers (QRCs) in Shanghai,
service series of Flowserve have been widely used in Suzhou and Dalian. Flowserve has sales offices
chemical, petrochemical, power generation, oil and gas, in Beijing, Shanghai and Shenzhen, in addition
food and other industries. Our seal and seal system to joint venture (JV) businesses in Suzhou
have been used in many kinds of rotary machines for and Changsha. In 2013, Flowserve has put
preventing from fluid leakage. its Suzhou new plant into formal operation
to provide international quality products and
services to local customers.

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 [Link]

Flowserve China Suzhou

As part of Flowserve’s global development and seal. The first phase of the new plant has
strategy, Flowserve Fluid Motion and Control been put into use in 2013. Construction of its
(Suzhou) Co., Ltd was founded in 2006. second phase is anticipated to start in 2016. The
new facility, which is primarily designed to serve
Flowserve Suzhou provides a wide range of products
the oil and gas and petrochemical industries,
to serve the Oil & Gas, Power, Chemical, Water and
providing pump and seal manufacturing,
General industries. The Suzhou site expands on
processing, assembly, and maintenance
Flowserve’s existing China presence and also creates
capabilities to Flowserve customers, making
a strong platform to support customers throughout
it a “one-stop shop” for pumps, seals and
China.
systems. The new facility will provide a support
Since 2011, Flowserve has invested to construct platform for Flowserve business in China and
the new plant in Suzhou Industrial Park. The new for its global market as well. As a key part of the
plant is designed and constructed in compliance Flowserve global supply chain, this facility will
with Flowserve’s global standards and ISO quality become an excellent base to serve the current
management system standards, covering an area and future needs of the export market.
of 44,500 m2. It has integrated the manufacturing,
processing, assembly and maintenance service of pump

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 Suzhou Capability
Capability Upgrade in Full Spectrum: Pump Testing System:
The new plant covers an area of 44,500 m2: Adopting NI data collection system and
-Construction area of factory building Phase I is high-accuracy test instrument ensure the
about 12,000 m2; correctness and reliability of test data
-Construction of factory building Phase II will be High automation degree, convenient and quick
started in 2016 with a newly added area of 4,200 m2. application
Processing capability: original equipment, parts and Performance test, cavitation test and
components operation test available
Testing capability: Phase I is 5,500 kW; Phase II will Equipped with cooling tower, easy control of
be improved to 14,000 kW. system temperature
Lifting capacity: improved to 40 tons Conform to the accuracy requirement of ISO
New product development & production 9906 Grade 1 and HI 14.6 Grade 1
Newly-added engineering capability Test tables cover an area of 1,300 m2 and use
Manufacturing and testing of high-energy pump closed test system; there are totally 11 test
Processing of spare parts of seal tables
Assembly of seal system Test flow rate can reach 18,000 m3/h; total
Providing local supplier of LCS spare parts power can reach 5,500 kW
Providing one-stop shop for pumps, seals and systems Maximum lifting capacity is 40 tons

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 [Link]

Engineered Pump/Industrial Pump

Flowserve has more than one million pumps in service
around the world. With world-leading expertise in supply Product Brands of Distinction
of standard pump, engineered pump, pump for special ACEC™Centrifugal Pumps
purposes and system, Flowserve’s products have been
Aldrich™ Pumps
widely used in oil and gas, chemical, energy, hydrocarbon
treatment and water resources and general industries. Byron Jackson ® Pumps
Flowserve has provided ASME and ISO metallic and non- Calder™ Energy Recovery Devices
metallic pumps for the chemical industry under corrosive, Cameron™ Pumps
toxic and other harsh environment and also supplied
a variety of high-load and high-horsepower pumps for Durco ® Process Pumps
production and piping transportation of oil and gas. Flowserve ® Pumps
HALBERG™ Pumps
IDP ® Pumps
INNOMAG ® Sealless Pumps
Lawrence Pumps ®
Niigata Worthington™ Pumps
Pacific ® Pumps
Pleuger ® Pumps
Scienco™
Sier-Bath ® Rotary Pumps
SIHI ® Pumps
TKL™ Pumps
United Centrifugal ® Pumps
Western Land Roller™ Irrigation Pumps
Wilson-Snyder ® Pumps
Worthington ® Pumps
Worthington Simpson™ Pumps

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 Mechanical Seals
Flowserve is specialized in manufacturing of various
kinds of mechanical seals. Our products can be widely Product Brands of Distinction
applied to corrosive, volatile, abrasive, refined or
BW Seals ®
combustible medium, as well as can be equipped on
pump, compressor, mixer, steam turbine and other Durametallic ®
rotary equipment. Five Star Seal™
Flowserve provides a full series of seal products, HTO HydroTechnik™ Olomouc
including cartridge seal, dry running seal, metal bellow,
rubber bellow, split type seal and gas barrier seal. Interseal™
Flowserve also provides compressor seal and bearing Pacific Wietz™ Seals
protection device. The creative seal design of Flowserve
can generate products with low maintenance and Pac-Seal™
operation cost.
The seal products of Flowserve have been widely
used in petrochemical, energy, pipeline, papermaking,
mining, water treatment and pharmacy industries.

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 [Link]

Flowserve Suzhou Products

Flowserve Suzhou Plant is designed and constructed
in compliance with Flowserve’s global standards and
ISO quality management system standards. It provides Oil and Gas
pump and seal manufacturing, processing, assembly,
and maintenance capabilities to Flowserve customers,
making it a “one-stop shop” for pumps, seals and
Chemical
systems.
Each pump is identified by its formal designation
and accompanied by a full color cutaway illustration.
Power
Applicable engineering standards are listed along
with performance characteristics and key features.
The symbols shown at right are used to identify each
pump’s primary market applications. Water Resources
For more information about Flowserve pumps, visit:
[Link]
Mining

Pulp and Paper

Primary Metals

General Industry

Pharmaceutical

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 Pump Selection Oil and Gas Power Generation
Guide Downstream Upstream
Chemical Processing (Fossil, Renewables,
Nuclear)
and Pipeline

Residuum and Heavy Oil Upgrading

Gas Treating and Sulfur Recovery

Crude, Product and CO2 Pipeline

Heavy Oil, Oil Sands and Shale
Off-sites and Waste Treatment

Volatile Organic Compounds

Water Supply and Treatment

Renewable Fuel Production

Flue Gas Desulfurization

Water and CO2 Injection

Caustic and Chlor-Alkali

Drilling and Production

Condensate Extraction
Boiler Feed Booster
Waste Processing
Slurry Processing
Catalytic Cracking

Pharmaceuticals
Hydrocracking

Gas to Liquids

Cooling Water
Hydrotreating

NGL and LPG

Acid Transfer

Boiler Feed
Distillation

Polymers

Auxiliary
Solvents
FPSO
Pump
LNG
Category Sub-Category
Overhung Chemical Process — X X X X X X X X X X X X X X X X X X
ASME (ANSI), ISO
API Process X X X X X X X X X X X X X X X X X X X X X X X X
Slurry and Solids X X X X X X X X X X X X
Handling
Industrial Process X X X X X X X X X X X X
Between Single Case — X X X X X X X X X X X X X X X X X X X
Bearings Axially Split
Single Case — X X X X X X X X X X X X X X X X X X
Radially Split
Double Case X X X X X X X X X X X X X
Vertical Wet-Pit X X X X X X X X X

Double Case X X X X X X X X X
Deep Well X X X X X X
Submersible Motor
Slurry and X X X X X X X X X
Solids Handling
Sump X X X X X X X X X X
Positive Gear X X X X X X X X
Displace-
ment Screw X X X X X X X X X X X X X

Multiphase X X

Reciprocating X X X X X X X X
Specialty Nuclear Pumps
Products
Nuclear Seals

Cryogenic Pumps X X
Cryogenic Liquid X
Expander
Geothermal
Deep well
Submersible Pump
Hydraulic Decoking X
Systems
Energy Recovery — X X X
Hydroturbine
Energy Recovery —
DWEER
Thruster X X
CVP Concrete X
Volute Pumps
Barge Pump
Molten Salt
VTP Pump

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 X
X
X
Geothermal Well Services

X
X
Heat Transfer Fluids

X
X
X
X
Molten Salt Transfer

福斯中国[Link] 9
X
X
Transformer Cooling

X
X
X
X
X
X
X
X
X
X
X
X
X
X
Auxiliary Services

X
X
X
X
X
X
X
X
X
X
X
X
X
Nuclear)
(Fossil, Renewables,
Power Generation

Nuclear Service

X
X
X
X
X
X
X
X
X
X
X

X
Desalination

X
X
X
X
X

X
Flood Control

X
X
X
X
X
X

X
X
Groundwater Development and Irrigation

X
X

X
X
Sewage Collection and Treatment

X
X
X
X
X

X
X
Water Supply and Distribution
Water Resources

X
X
X
X
X
X

X
X
Water Treatment

X
X
X

X
X
Cooling Water

X
X
X
X
Descaling
X

X
X

X
X
Hydraulic Press

X
X

X
X
X Plating, Galvanizing and Other Coatings
Primary Metals

X
X

X
X
Scale Recycle

X
X
X

X
X
X
X
X

X
X
Dewatering and Water Supply

X
X

X
X

X
X

Leaching Acid

X
X
X
X
X
Mining

Primary Processing

X
X
X
X

Slurry Transfer
X

X
X
X

Bleach Chemical
X

X
X
X
X

X
X
Boiler Feed
X

X
X
X
X

X
Chemical and Liquor
X

X
X

X
X
Coatings

X
X
X

Digester
Pulp and Paper

X
X
X

X
Paper Stock
X

Shower Pumps
X

X
X
X
X
X

X
X
X
X
X

X
X
Automotive
X

X
X
X
X

X
X
X
X
X

X
X

Agriculture
X

X
X
X
X
X
X

X
X
X
X

X
Construction
X

X
Industrial Gases
X

X
X
X
X
X
X

X
X
X
X

X
X

Electronics
X
X

X
X
X
X

Fire Protection
X

X
X

X
X
X
X
X
X
X

X
X

Food Processing
General Industry

X
X

X
X
X
X

HVAC
X

X
X

X
X
X
X
X
X

X
X

9
OEM
X

X
X
Shipping
[Link]

X
X
X

X
X
X
X

Snowmaking

2015/12/7 [Link]
 Mark 3 ASME Standard Mark 3 ISO Standard CPXV Chemical Sump
Overhung – Chemical Process

Standards Standards Standards

ASME (ANSI) B73.1 • ISO 2858 ISO 13709/API 610, 8th & 10th ed.
• ISO 5199 ISO 5199
Operating Parameters
Flows to 4540 m3/h (20 000 gpm) Operating Parameters Operating Parameters
Heads to 215 m (700 ft) • Flows to 1400 m3/h (6160 gpm) Flows to 1400 m3/h (6160 gpm)
Pressures to 27 bar (400 psi) • Heads to 220 m (720 ft) Heads to 250 m (820 ft)
emperatures from -73°C (-100°F) • Pressures to 25 bar (365 psi) Pressures to 25 bar (365 psi)
to 370°C (700°F) • emperatures from -80°C (-110°F) emperatures from -40°C (-40°F)
to 400°C (752°F) to 400°C (752°F)
Features
Exclusive reverse vane impeller Features Features
Standard Mark 3A power end • Heavy-duty casing with integral foot Heavy-duty casing with multi-ribbed
– External micrometer impeller and multi-ribbed discharge flange discharge flange
adjustment mechanism • Reverse vane impeller standard; High-efficiency, front vane, open-style
– Heavy-duty radial and thrust bearings open impeller available impeller
– Double lip oil seals • SealSentry seal chambers Column lengths to 10 m (32 ft)
– Constant level oiler • Accepts multiple seal arrangements Heavy-duty thrust bearings with axial
– Large, reflective sight glass • External micrometer impeller adjustment above soleplate level
Choice of lubrication systems adjustment mechanism Accepts multiple seal arrangements
Optional ANSI 3A power end with • tandard non-contacting labyrinth seal Elastomeric split element coupling
lifetime warranty • Heavy-duty radial and thrust bearings Options
– Certified clean room assembly • wo-piece bearing housing − Recessed impeller
– Inpro/Seal® VBXX isolators • Back pullout design − Suction strainer
– Magnetic drain plug • IPS Beacon electronic vibration and − Spacer coupling
SealSentry™ seal chambers temperature condition monitor − Rectangular or circular soleplate
Largest shaft and bearing components • Optional ISO 3A power end with − Oil lubrication to thrust bearing
in ANSI standard pumps lifetime warranty − Zone Ø hazardous area beneath
IPS Beacon electronic vibration • CE marked; A compliant; soleplate configuration
and temperature condition monitor certificate available CE marked; A compliant;
certificate available
Related Configurations Related Configurations
Mark 3 Lo-Flo • Mark 3 ISO Self-Priming Other Configurations
Mark 3 Unitized Self-Primer • Mark 3 ISO Recessed Impeller Recessed Impeller, Sump
Mark 3 Recessed Impeller • Mark 3 ISO Close Coupled Fully jacketed, molten salt design
Mark 3 Sealmatic dynamically sealed • Chemical Sump
• Mark 3 ISO centerline mounted See Bulletin PS-10-31.
See Bulletin PS-10-13.
See Bulletin PS-10-31.
10

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 HPX (OH2) HPXM (OH2) ERPN
Centerline Mounted Centerline Mounted, Centerline Mounted
Low-Flow

Overhung – Chemical Process

Standards Standards Standards
• ISO 13709/API 610 (OH2), latest ed. ISO 13709/API 610 (OH2), latest ed. Flowserve

Operating Parameters Operating Parameters Operating Parameters

• Flows to 2000 m3/h (8800 gpm) Flows to 30 m3/h (130 gpm) Flows to 1100 m3/h (4800 gpm)
• Heads to 350 m (1100 ft) Heads to 280 m (920 ft) Heads to 230 m (750 ft)
• Pressures to 80 bar (1160 psi) Pressures to 80 bar (1160 psi) Pressures to 60 bar (870 psi)
• Temperatures from -160°C (-250°F) emperatures from -160°C (-250°F) emperatures to 350°C (660°F)
to 450°C (842°F) to 450°C (842°F)
Features
Features Features Critical parameters meet
• Centerline-supported casing Low-flow, high-head design ISO 13709/API 610 (OH2)
• Nozzle loading capability beyond Replaceable volute inserts – Vibration limits
ISO 13709/API 610 requirements High-efficiency radial blade impeller – Deflection limits at seal faces
• Dynamically balanced impeller Full interchangeability with HPX bear- – Nozzle loading capabilities
• Rugged shaft design ing assembly and mechanical seals – Balancing grades
• ISO 21049/API 682 seal chamber Choice of bearings ISO 21049/API 682 seal chamber
accommodates multiple seal types – Standard single row, deep groove, accommodates multiple seal types
• Choice of bearings radial bearing and duplex, single row Dynamically balanced, high-
– Standard single row, deep groove, 40° angular contact thrust bearings efficiency impeller
radial bearing and duplex, single row – Special bearing arrangements for Centerline-supported casing
40° angular contact thrust bearings high suction pressures Double volute design for discharge
– Special bearing arrangements for ISO 21049/API 682 seal chamber flanges 80 mm (3 in) and larger
high suction pressures accommodates multiple seal types Renewable casing and cover
• Bearing lubrication and cooling options Bearing lubrication and cooling wear rings
– Oil mist and oil purge options Back pullout design
– Fan cooling – Oil mist and oil purge Optional inducer
– Finned cooling insert – Fan cooling Choice of API materials
– Finned cooling insert
Related Configurations Optional inducer Related Configurations
• HPXT centerline mounted, top suction ERPN-O semi-open impeller
• HPXH centerline mounted, high Related Configurations High suction pressure:
suction pressure HPX centerline mounted 35 bar (500 psi)
• HPXSL centerline mounted, slurry
• HPXIND centerline mounted, inducer See Bulletin PSS-10-5.1. See Bulletin PS-10-20.
• HPXCC centerline mounted,
coke crusher

See Bulletin PS-10-5.

11

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 DVSH (BB1) HDX (BB2) HED (BB2)
Axially Split, Double- Radially Split, Double- Radially Split, Two-Stage
Suction, Single-Stage Suction, Single-Stage
Between Bearings – Single Case
Overhung – General Industry
䖪ᢵ䰪āঋ༩ā䖪ੇࢌ࠼

Standards Standards Standards

ISO 13709/API 610 (BB1), latest ed. ISO 13709/API 610 (BB2), latest ed. ISO 13709/API 610 (BB2), latest ed.

Operating Parameters Operating Parameters Operating Parameters

lows to 12 000 m3/h (52 835 gpm) Flows to 4100 m3/h (18 000 gpm) Flows to 1000 m3/h (4400 gpm)
eads to 565 m (1854 ft) Heads to 450 m (1500 ft) Heads to 650 m (2100 ft)
Pressures to 150 bar (2175 psi) Pressures to 42 bar (610 psi); Pressures to 120 bar (1750 psi)
Temperatures to 204°C 100 bar (1450 psi) with HDX-H model emperatures to 450°C (842°F)
Speeds to 6000 rpm emperatures to 450°C (842°F)
Features
Features Features Heavy-duty, double volute casing
Double volute casing Double volute, centerline supported, with 180° staggered volutes
ydraulically balanced double- self-venting casing op-top nozzle configuration
suction impeller ASME (ANSI) B16.5 Class 300 ISO 21049/API 682 seal chambers
ISO 21049/API 682 seal chambers flanges; optional Class 600 and ynamic balancing and R verifica-
accommodate multiple seal types 900 flanges tions on assembled rotating element
Stiff shaft design Dynamically balanced, double- Baseplate designs and pump packages
Baseplate designs and pump suction impeller engineered to contract
packages engineered to contract Stiff shaft design Choice of bearings
requirements ISO 21049/API 682 seal chambers – Ball radial and thrust
Choice of bearings Standard dual single-row, back-to- – Sleeve radial and ball thrust
– Ball radial and thrust back mounted, angular contact – Sleeve radial and tilting pad thrust
– Sleeve radial and ball thrust thrust bearing Choice of materials
– Sleeve radial and tilting pad thrust Bearing options – Carbon steel
Choice of materials – Sleeve radial and ball thrust – 12% chrome
− Carbon steel – Sleeve radial and tilting pad thrust − Austenitic stainless steel
− 12% chrome – Lubrication systems available − stainless steel
− Austenitic stainless steels 360° supported bearing housing − Monel lining
− Duplex stainless steels Double case covers
Other Configurations
See Bulletin PS-20-2. Related Configurations radially split, double-suction,
HDX-H high-pressure, radially split, two-stage
double-suction In-line side nozzles
In-line side nozzles Same-side nozzles
Same-side nozzles (90° rotated) High-pressure

See Bulletin PS-20-4. See Bulletin PS-30-4.

28
12

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 HED-DS (BB2) DMX (BB3) WXH
Radially Split, Double- Axially Split, Multistage Radially Split, Multistage,
Suction, Two-Stage High-Pressure,
Ring Section

Between Bearings – Single Case

Standards Standards Standards
ISO 13709/API 610 (BB2), latest ed. ISO 13709/API 610 (BB3), latest ed. Flowserve

Operating Parameters Operating Parameters Operating Parameters

Flows to 2500 m3/h (11 000 gpm) lows to 2950 m3/h (13 000 gpm) Flows to 900 m3/h (4000 gpm)
Heads to 750 m (2460 ft) eads to 2130 m (7000 ft) Heads to 2650 m (8700 ft)
Pressures to 120 bar (1750 psi) Pressures to 275 bar (4000 psi) Pressures to 310 bar (4500 psi)
emperatures to 450°C (842°F) emperatures to 204°C emperatures to 250°C (480°F)
Speeds to 6000 rpm
Features Features
Double-suction, first-stage impeller Features Cast suction and discharge heads
Heavy-duty, double volute casing Double volute hydraulic passages with integral nozzles
with 180° staggered volutes enewable case and impeller Single- or double-suction, first-stage
op-top nozzle configuration wear rings impeller designs
SO 21049/API 682 seal chambers ISO 21049/API 682 seal chambers Investment cast diffusers and return
ynamic balancing and R verifica- Axially split center bushing channel hydraulic passages
tions on assembled rotating element Shaft options Compression interstage O-ring
Baseplate designs and pump – Double extension for connection Separate, high-strength, sub-base
packages engineered to contract to auxiliary pumps or hydraulic Replaceable stationary wear parts
Choice of bearings turbines mounted in the diffusers
– Ball radial and thrust – Special shaft end machining Standard flanged balance drum with
– Sleeve radial and ball thrust for hydraulic fitted couplings serrated running clearances; optional
– Sleeve radial and tilting pad thrust Interstage take-off option straight balance drum
Choice of materials Baseplate designs and pump Seal chamber accepts single, double
– Carbon steel packages engineered to contract and tandem mechanical seals
– 12% chrome ynamic balancing and Large diameter shaft with staggered
− Austenitic stainless steel verifications on assembled rotors impeller and balancing device keyways
− Duplex stainless steel Choice of bearings No pre-warming required
− Monel lining – Ball radial and thrust Chrome steel nozzles
– Sleeve radial and ball thrust Choice of bearings
Other Configurations – Sleeve radial and tilting pad thrust − Ball radial and thrust
HED radially split, two-stage Choice of bearing lubrication systems − Sleeve radial and ball thrust
In-line side nozzles Choice of bearing cooling systems − Sleeve radial and tilting pad thrust
Same-side nozzles Choice of materials
High-pressure See Bulletin PS-30-1.
See Bulletin PS-30-3.
See Bulletin PS-30-4.

13

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 WXB and WXB-B CHTA HDB and HSB
Diffuser Casing, Diffuser Casing, Volute Casing,
Multistage, Process Barrel Multistage, Utility Barrel Multistage, Utility Barrel
Between Bearings – Double Case
Overhung – General Industry

Standards Standards Standards

• ASME Section VIII ASME Section VIII ASME Section VIII

Operating Parameters Operating Parameters Operating Parameters

• Flows to 300 m3/h (1320 gpm) Flows to 5220 m3/h (23 000 gpm) Flows to 4000 m3/h (17 610 gpm)
• Heads to 1200 m (3940 ft) Heads to 4270 m (14 000 ft) Heads to 4300 m (14 000 ft)
• Pressures to 150 bar (2175 psi) Discharge pressures to 517 bar Discharge pressures to 450 bar
• Temperatures to 200°C (390°F) (7500 psi) (6525 psi)
emperatures to 250°C (480°F) emperatures to 425°C (800°F)
Features Speeds to 6000 rpm Speeds to 9000 rpm
• Diffuser case construction
• Removeable cartridge inner case Features Features
subassembly Internal casing with segmented xially split inner casing
• Large eye first-stage impeller stage elements Double volute design with
• Low-flow, high-head Barske impeller Diffuser guide-vane construction symmetrical upper and lower halves
on WXB-B Precision cast in-line impellers Opposed impeller design
• Proprietary balancing device of high-quality chrome steel olute and impellers are cast of
• Sleeve mounted deep groove radial Heavy-duty barrel with forged steel high-quality chrome steel
and back-to-back mounted angular discharge cover Heavy-duty forged steel barrel
contact bearings Fully enclosed or shrouded and discharge cover
• High-capacity, antifriction thrust precision cast diffusers on high- Individually mounted and secured
bearing energy applications impellers
• Bearing lubrication system with Balance drum and sleeve made from Dynamic balancing and
oil bath, constant level oiler and hardened stainless steel forgings verifications on assembled rotor
sight glass ilt pad thrust and tri-land radial Minimal pressure breakdowns
• Renewable casing and impeller rings bearings across running clearances
• High shaft diameter to bearing Serrated running fits Sleeve radial and tilting pad
span ratio Renewable casing rings and sleeves thrust bearings
• Options Flanged balance drum design Baseplate designs and pump
– Hydrodynamic sleeve radial bearings Chrome-plated shafting under packages engineered to contract
– Thrust bearing cooling system (air) journal bearings requirements
– Labyrinth end seals Ground forged steel shafting
See Bulletin PS-30-12.
Available Configurations See Bulletin PS-30-13.
• WXB: standard hydraulics
• WXB-B: low-flow, high-head hydraulics

See Bulletins PS-30-6 and PSS-30-6.1.

36
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 WCC (BB5) HDO and HSO (BB5)
Diffuser Casing, Volute Casing, Multistage,
Multistage, Process Barrel Process Barrel

Between Bearings – Double Case

Overhung – General Industry
䖪ᢵ䰪āਂ༩
Standards Standards
ISO 13709/API 610 (BB5), latest ed. ISO 13709/API 610 (BB5), latest ed.

Operating Parameters Operating Parameters

Flows to 1000 m3/h (4400 gpm) Flows to 4000 m3/h (17 610 gpm)
Heads to 2800 m (9200 ft) Heads to 5365 m (16 000 ft)
Discharge pressures to 275 bar Discharge pressures to 450 bar
(3987 psi) (6525 psi)
emperatures to 425°C (800°F) emperatures to 425°C (800°F)
Speeds to 3580 rpm; 6000 rpm Speeds to 9000 rpm
with high-speed option
Features
Features xially split inner casing
Internal casing with segmented Double volute design with
stage elements symmetrical upper and lower halves
Diffuser guide-vane construction Opposed impeller design
Multi-vane, diffuser-channel Heavy-duty forged steel barrel
ring collectors and discharge cover
Precision cast chrome steel in-line Individually mounted and secured
impellers impellers
Single- or double-suction, first-stage Dynamic balancing and
impeller verifications on assembled rotor
Heavy-duty barrel with discharge cover Sleeve radial and tilting pad
Removable cartridge inner case thrust bearings
subassembly Baseplate designs and pump
Straight or flanged balance drum packages engineered to contract
with serrated running surfaces requirements
ilt pad thrust and heavy-duty Metallurgies per ISO 13709/API 610
journal bearings
Force feed lubricated bearings Other Configurations
Precision-ground forged Coke crusher (for most sizes)
steel shafting
See Bulletin PS-30-8.
See Bulletin PS-30-7.

37
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 VTP VCT
Vertical Turbine Vertical, Mixed Flow
Vertical – Wet-Pit
Overhung – General Industry

Standards Standards
• Flowserve Hydraulic Institute
WW
Operating Parameters
• Flows to 13 600 m3/h (60 000 gpm) Operating Parameters
• Heads to 700 m (2300 ft) Flows to 181 700 m3/h
• Pressures to 100 bar (1450 psi) (800 000 gpm)
• Temperatures from -45°C (-50°F) Heads to 110 m (350 ft)
to 300°C (570°F) Sizes from 1200 mm (48 in) to
• Sizes from 150 mm (6 in) to 3380 mm (133 in)
1375 mm (54 in)
• Settings to 365 m (1200 ft) Features
Five-mitered elbow discharge head
Features with above- or below-grade discharge
• Above- or below-grade discharge Pullout or non-pullout construction
• Enclosed or semi-open impellers Flanged outer column with integral
• Open or enclosed lineshaft bearing bracket
construction Enclosed or semi-open impellers
• Product or enclosed oil lubrication Oil, freshwater or self-lubricating
• Flanged or threaded column pipe column construction
• High-pressure stuffing box Seal chamber accepts packing or
• Rigid, adjustable coupling mechanical seal
• Drive options Three-piece rigid, adjustable
– Hollow or solid shaft motor motor coupling
– Dry or submersible electric motors Shaft sleeves under the bearings and
– Variable speed drives seal chamber
– Engine with right angle gear Options
– Steam turbine – Discharge head with integral axial
• Options thrust bearing assembly
– Thrust-balanced impeller – Cast or fabricated bowl assembly
– O-ring bowl – Integrated suction bell bearing
– Adjustable flanged coupling bracket
– Multiple stages
Related Configurations – Thrust collar
• VTP molten salt design – Sand cap
• VPC vertical turbine, double case Engineered to customer specifications

See Bulletin PS-40-7. See Bulletin PS-40-6.

16

福斯中国[Link] 16 2015/12/7 [Link]

 CAM Nuclear CN Nuclear
Diffuser Casing, Radially Split, Diffuser
Multistage, Utility Barrel Casing, Single-Stage

Specialty Products – Nuclear Pumps

Overhung – General Industry
Standards Standards
ASME Section III, Class 2 and 3 ASME Section VIII

Operating Parameters Operating Parameters

Flows to 60 m3/h (265 gpm) Flows to 5065 m3/h (22 300 gpm)
Heads to 1920 m (6300 ft) Heads to 800 m (2625 ft)
Pressures to 235 bar (3410 psi) Pressures to 100 bar (1470 psi)
emperatures to 120°C (250°F) emperatures to 210°C (410°F)
Power to 11 200 kW (15 000 hp)
Services Speeds to 6000 rpm
CVCS charge
Control rod drive Services
Reactor and steam generator
Features feedwater
Multistage, double case design
Unique, compact design Features
Modular impellers Diffuser casing configuration
– Low-flow stability and reliability Forged barrel
over a wide range of flows High-speed pump design
– No surging or pulsations Double-suction impeller
Ball-ball construction Special impeller designs for low
ry disk spacer coupling NPSHA conditions
Flanged axial thrust balancing device Centerline mounted
Modularized assembly and Pressure breakdown bushing or
disassembly may be conducted mechanical seal
without the use of a torch Sleeve radial and tilting pad thrust
Forged barrel with no bearings standard
attachment welds
Cartridge mechanical seals with See Bulletin PS-80-4.
no attachment welds
No auxiliary cooling required

See Bulletin FPD-2.

37
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 CVP
Vertical, Concrete Volute
Specialty Products
Overhung – General Industry
⢯〃āެԌᛢ㟸ᕅā$3,䗽ぁ

Standards
Flowserve
Hydraulic Institute

Operating Parameters
Flows to 200 000 m3/h (800 000 gpm)
Heads to 60 m (197 ft)

Features
ertical dry-pit design
Removable metallic pump pullout
unit within a concrete volute
Suction bell connected to preformed
high-efficiency, vortex-free concrete
suction box
Open mixed flow and closed mixed
flow impeller options
ry shaft design
No submerged bearings
Bearings and sealing systems
easily accessible
Prefabricated concrete segments
Highly corrosion and erosion resistant
Liquidyne® or mechanical shaft seal
Inflatable static seal
Engineered to customer specifications

Available Configurations
open mixed flow impeller design
closed mixed flow impeller design

See Bulletin PS-40-1.

® Liquidyne is a registered trademark of IHC.

18

福斯中国[Link] 18 2015/12/7 [Link]

 [Link]
Seal Selection Guide

Refining & Petrochemical Industry

application category model
general purpose, water standard cartridge ISC2-682 Series
amines, sour water pusher QB, QBQ
non-flashing hydrocarbons metal bellows BX, BXQ
caustic metal bellows BX, BXQ
flashing hydrocarbons pusher QBQ, QBQ LZ
high pressure, crude pusher UCQ, UOP
high temperature plan 23, boiler feed water pusher D
high temp non-flashing hydrocarbons metal bellows BXRH, BXHH
dry gas backup containment GSL, GSD
dual pressurized gas seal gas barrier GF-200
integrally geared equipment OEM GLS, GSS, GSG
turbomachinery compressor Gaspac, Circpac

Chemical Industry
application category model
standard cartridge ISC2 Series
most low viscosity, mildly corrosive chemicals, pusher RO, Europac 600-610
water, process water, caustics, mild acids, metal bellows BX, BXLS
non-flashing low temperature hydrocarbons slurry Allpac
special duty Pac-Seal
high temperature/heat transfer metal bellows BXHH, BXRH
high viscosity, slurry slurry SLM, Allpac
most clean, low viscosity chemicals gas barrier GX-200, GF-200
acids, corrosive chemicals pusher RA, RA-C
integrally geared equipment OEM GLS/GSS/GSG
mixer M Series, Mixerpac
mixers mixer VRA, MSS
standard cartridge ISC2-MW

Power Industry
application temperature pressure cooling category model

water, condensate low low none standard cartridge ISC2 Series

low low none special duty PSS III

medium medium none pusher QBU

boiler feed water medium medium Plan 23 pusher Europac 615
high high Plan 23 pusher D, DP
high very high Plan 23 pusher DHTW

blowers high low none special duty Circpac MD

low low none slurry SLM

flue gas desulphurization low low none slurry SLC 19
low low none slurry RIS

福斯中国[Link] 19 2015/12/7 [Link]

 Pipeline Industry
application pressure category model

flashing light hydrocarbons medium pusher QBQ, QBQ LZ

low metal bellows BXQ

hydrocarbons, crude oil medium pusher QBQ
high pusher HSH, UOP
very high pusher UHTW

dry lift-off gas back-up medium containment GSL

low metal bellows BX

produced water medium slurry Allpac
medium pusher QB
very high pusher UHTW

dense phase fluids, CO2 very high pusher UHTW, Gaspac T

Pulp & Paper Industry

application equipment category model

pumps standard cartridge ISC2 Series

paper stock pumps special duty PSS III
pumps slurry SLM, Allpac

refiners, conveyors bellows BX

specialty equipment axial flow circulators special duty PSS III
pulpers slurry SLM

Mineral and Ore Processing Industry

application slurry category model

heavy slurry SLC, SLM-6200

slurry pumps medium slurry SLM-6000, Allpac
light standard cartridge ISC2 Series

agitators / autoclave mixer seal M Series

accessories accessories SLD, QCD, EPD

axial flow circulators special duty PSS III

20

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 [Link]

Water & Wastewater Industry

application category model

standard cartridge ISC2 Series

pusher RO
water pusher Europac 600-610
special duty PSS III
special duty Pac-Seal

sludge slurry SLM

slurry Allpac

Pharmaceutical Industry
application category remark model

mixer wet or dry dual pressurized M Series

mixers, agitators, mixer CIP/SIP dry lift-off dual Mixerpac 2568 / 2570
blenders, dryers standard cartridge wet dual pressurized ISC2-MW
mixer dry contacting single VRA
mixer split seal MSS

mixer wet dual pressurized MW-200

autoclaves, centrifuges mixer dry contacting dual pressurized MD-200
mixer dry lift-off dual pressurized ML-200

bioreactors mixer bottom entry ST

mixer side entry Mixerpac 589

pumps standard cartridge single or dual ISC2 Series

special duty split seal PSS III

21

福斯中国[Link] 21 2015/12/7 [Link]

 ISC2-PX ISC2-PP ISC2-BX
Single cartridge pusher seals Dual cartridge pusher seals Single metal bellows seals
ISC2 Standard Cartridge Seals

Equipment Type Equipment Type Equipment Type

General purpose ASME, ISO, JIS General purpose ASME, ISO, JIS General purpose ASME, ISO, JIS
pumps pumps pumps

Operating Parameters Operating Parameters Operating Parameters

Pressure up to 20.6 bar (300 psi) Pressure up to 20.6 bar (300 psi) Pressure up to 13.8 bar (200 psi)
Temperature -40 to 204°C (400°F) Temperature -40 to 204°C (400°F) Temperature -40 to 204°C (400°F)
Speed up to 23 m/s (75 fps) Speed up to 23 m/s (75 fps) Speed up to 23 m/s (75 fps)
Shaft Sizes 25 to 200 mm Shaft Sizes 25 to 200 mm Shaft Sizes 25 to 95 mm
(1.000 to 8.000 inch) (1.000 to 8.000 inch) (1.000 to 3.750 inch)
Features Features Features
Single cartridge pusher seals Dual cartridge pusher seals Single cartridge metal bellows seals
Applied in a wide variety of general Applied in a wide variety of general Applied in a wide variety of general
purpose industrial applications and purpose industrial applications and purpose industrial applications and
equipment equipment equipment
Thermal management technology Advanced design volute grove Thermal management technology
helps the seal run cooler and tolerate significantly increases barrier fluid helps the seal run cooler and tolerate
dry running events flow to promote cool running dry running events
Stationary face support drive The seal arrangements are tandem Edge-welded bellows of Alloy C-276
mechanism reduces wear in and double balanced to allow metallurgy are well suited for a wide
applications with high vibration levels both pressurized and unpressurized range of chemical environments
operation
For sizes larger than 70 mm Metals bellows maintain excellent seal
(2.750 inch), the stationary support Stationary face support drive face loading without hanging up due to
drive mechanism allows a larger range mechanism reduces wear in solids build-up
of dynamic movement commonly applications with high vibration levels
Throttle bushing provides safe
found in larger equipment
For sizes larger than 70 mm containment in the unlikely event
Throttle bushing provides safe (2.750 inch), the stationary support of a seal failure
containment in the unlikely event drive mechanism allows a larger range
Available in a wide range of materials
of a seal failure of dynamic movement commonly
found in larger equipment Reference FSD243
Springs and pins are outside the
product for reduced corrosion Springs and pins are outside the
product for reduced corrosion
Available in a wide range of materials
Available in a wide range of materials
Reference FSD243
Reference FSD243

22

福斯中国[Link] 22 2015/12/7 [Link]

 ISC2-BB ISC2-682 ISC2-MW
Dual metal bellows seals ISC2 seals compliant to API 682 Dual pusher seal for mixer service

ISC2 Standard Cartridge Seals

Equipment Type Equipment Type Equipment Type
General purpose ASME, ISO, JIS API 610 or ASME enlarged bore Mixers
pumps pumps
Operating Parameters
Operating Parameters Operating Parameters
Pressure up to 6.9 bar (100 psi)
Pressure up to 13.8 bar (200 psi) Pressure
Temperature -40 to 204°C (400°F)
pusher up to 20.6 bar (300 psi)
Temperature -40 to 204°C (400°F)
bellows up to 13.8 bar (200 psi) Speed up to 1.1 m/s (3.5 fps)
Speed up to 23 m/s (75 fps)
Temperature -40 to 204°C (400°F) Shaft Sizes 25 to 200 mm
Shaft Sizes 25 to 95 mm (1.000 to 8.000 inch)
Speed up to 23 m/s (75 fps)
(1.000 to 3.750 inch)
Shaft Sizes
Features
Features 25 to 200 mm
pusher Economical cartridge seal for top
Dual cartridge metal bellows seals (1.000 to 8.000 inch) entry installations
bellows 25 to 95 mm
Applied in a wide variety of general Dual wet design
(1.000 to 3.750 inch)
purpose industrial applications and
Thermal management technology
equipment Features
helps the seal run cooler and tolerate
Advanced design volute groove Seals satisfy all API 682 design and dry running events
significantly increases barrier fluid qualification test requirements
1.14 mm (0.045 inch) TIR on sizes up
flow to promote cool running
Configurable as either Type A pusher to 89 mm (3.500 inch) shaft size
The seal arrangements are tandem seal or Type B metal bellows seal to
1.52 mm (0.060 inch) TIR on sizes
and double balanced to allow suit specific applications
greater than 89 mm (3.500 inch) shaft
both pressurized and unpressurized
vailable in all API 682 standard size
operation
arrangements including single, dual
olute groove significantly increases
Edge-welded bellows of Alloy C-276 unpressurized and dual pressurized
barrier fluid flow to promote cool
metallurgy are well suited for a wide
Designs are built on ISC2 seal basic running even at mixer speeds
range of chemical environments
components, sharing the benefits of
vailable in a wide range of materials thermal management technology,
volute groove design and Alloy C-276
Reference FSD243
bellows
Built for general duty refinery and
chemical plant services
Reference FSD243

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 QB QBB/QB QBQ LZ/GSL
General purpose pusher seals Dual pressurized pusher seals Dual unpressurized pusher seals
capable of zero emissions with containment seals
Pusher Seals

Equipment Type Equipment Type Equipment Type

• Pumps, including API 610 • Pumps, including API 610 • Pumps, including API 610

Operating Parameters Operating Parameters Operating Parameters

Pressure up to 51.7 bar (750 psi) Pressure up to 51.7 bar (750 psi) Pressure up to 51.7 bar (750 psi)
Temperature -40 to 204°C (400°F) Temperature -40 to 204°C (400°F) Temperature -40 to 204°C (400°F)
Speed up to 23 m/s (75 fps) Speed up to 23 m/s (75 fps) Speed 6.1 to 23 m/s (20 to 75 fps)
Shaft Sizes 12.7 to 139.7 mm Shaft Sizes 20 to 127 mm Shaft Sizes 20 to 116 mm
(0.500 to 5.500 inch) (0.787 to 5.000 inch) (0.787 to 4.567 inch)
Features Features Features
• General industry single, balanced, • Standard API 682 Arrangement 3 • API 682 Arrangement 2 Type A seal for
multi-spring, pusher seal Type A seal for pressurized barrier use with a buffer gas
configurations
• Welded keys drive rotating seal face • Specially designed for light
providing robustness to high torque • Extremely robust to reverse hydrocarbons at low vapor pressure
scenarios pressurization with reverse pressure margin
handling capabilities that far exceed
• A wide range of available features • Precision face topography combats
conventional balanced seals
enable improved performance in vaporization by increasing fluid
challenging applications • Seal face geometry enables use of pressure between the seal faces and
face to back configuration which is reducing heat generation
• Choice of throttle bushing design:
preferred in many dual seal
fixed, floating, segmented • Specific gravities between 0.4 and 0.6
applications
Other Configurations • Integral pumping ring
• Dry-running lift-off containment seal
provides near zero emissions and
QBQ
Other Configurations safety backup
• Standard API 682 Arrangement 1
Type A seal QBQ/QBQ Other Configurations
• Standard API 682 Arrangement 2
• High balance seal face design for low QBQ LZ/QBQ
Type A seal for use with a liquid buffer
emissions. Faces designed to suppress • API 682 Arrangement 2 Type A seal
fluid
flashing and minimize heat generation for use with a liquid buffer fluid
in hydrocarbon applications • High balance low emissions for
Reference FSD216, FSD143
hydrocarbon down to 0.45 specific
QBS
gravity
• Single spring design provides the
highest resistance to clogging and Reference FSD152
corrosion
QBU
• Grooved face option designed for hot
water applications where cooling water
is not available
QBR
• Reverse configuration with stationary
flexible element. Standard hydraulic
decoking jet pump seal
Reference FSD152, FSD175

24

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 MW-200 ML-200
Top entry, wet mixer seals Top entry, lift-off mixer seals

Mixer Seals
Equipment Type Equipment Type
• Mixers, agitators, filters, filter dryers • Mixers, agitators, filters, filter dryers

Operating Parameters Operating Parameters

Pressure vacuum to 35 bar (500 psi) Pressure vacuum to 6.7 bar (100 psi)
Temperature -40 to 200°C (390°F) Temperature -40 to 200°C (390°F)
Speed up to 4 m/s (13 fps) Speed up to 10 m/s (33 fps)
Shaft Sizes 40 to 220 mm Shaft Sizes 40 to 220 mm
(1.575 to 9.000 inch) (1.575 to 9.000 inch)
Features Features
• Liquid lubricated seal • Noncontacting, lift-off gas barrier seal
• Product side seal has reverse pressure • Advanced lift-off technology avoids
capability wear from seal face contact
• Balanced dual pressurized seal • Barrier leakage does not affect product
quality
• Cooling coil options for higher
temperatures available • Low drag design for the dynamic
O-ring (no hang-up)
• Cooling flange for higher temperatures
up to 300°C (570°F) available • Operates with a simple gas barrier
support system
• Available with or without bearing
• Optional with or without bearing
• Designed for steel or glass lined
vessels • Cooling flange for higher temperatures
up to 300°C (570°F) available
• Optional materials compliant with
FDA CFR 21, USP Class VI, ADI Free • Sanitary gland option for sterilization
Components and similar specifications purposes
Other Configurations • Available for steel or glass lined
vessels
MW-200 DIN
• Optional materials compliant with
• Dimensions and flange connections to FDA CFR 21, USP Class VI, ADI Free
DIN for steel or glass lined flanges Components and similar specifications
• With or without bearing Other Configurations
Reference FSD104 ML-200 DIN
• Dimensions and flange connections to
DIN for steel or glass lined flanges
• With or without bearing
Reference FSD104

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 Gaspac T Gaspac L Gaspac D
Tandem compressor seals Tandem seal with interstage Double compressor seals
labyrinth
Compressor Seals

Equipment Type Equipment Type Equipment Type

• Compressors • Compressors • Compressors

Operating Parameters Operating Parameters Operating Parameters

Pressure up to 425 bar (6160 psi) Pressure up to 425 bar (6160 psi) Pressure up to 60 bar (870 psi)
Temperature -100 to 230°C Temperature -100 to 230°C Temperature -100 to 200°C
(-150 to 450°F) (-150 to 450°F) (-150 to 400°F)
Speed 1 to 250 m/s (3 to 820 fps) Speed 1 to 250 m/s (3 to 820 fps) Speed 1 to 140 m/s (3 to 460 fps)
Shaft Sizes 40 to 360 mm Shaft Sizes 40 to 360 mm Shaft Sizes 40 to 360 mm
(1.500 to 14.125 inch) (1.500 to 14.125 inch) (1.500 to 14.125 inch)
Features Features Features
• Tandem arrangement cartridge seal • Interstage labyrinth keeps process gas • Dual pressurized opposed arrangement
from migrating to outboard seal faces seal configuration
• Both inboard and outboard seals have
full product pressure capability • Eliminate process leakage gas to • Inboard and outboard seals run at
atmosphere with interstage purge barrier pressure set higher than the
• Outboard seal normally operates under
process pressure
low pressure. In the event of an • Both inboard and outboard seals have
inboard seal failure, the outboard seal full product pressure capability • For toxic and/or flammable process
acts as an installed spare gases where zero process emissions
• Outboard seal acts as an installed
are required
• Process gas has controlled leakage spare with full pressure capability
across both sets of seal faces • For process gas contaminated with
• Choice between T-Groove face
particles
• Choice between T-Groove face geometry for bidirectional rotation or
geometry for bidirectional rotation Advanced Pattern Groove for • For very low pressure applications
or Advanced Pattern Groove for unidirectional rotation where a tandem seal can not be used
unidirectional rotation
• Seal faces are noncontacting from • Choice between T-Groove face
• Seal faces are noncontacting from slow roll up to the highest speeds geometry for bidirectional rotation or
slow roll up to the highest speeds Advanced Pattern Groove for unidirec-
• Spring energized O-ring provides low
tional rotation
• Spring energized O-ring provides low drag for excellent seal face tracking
drag for excellent seal face tracking • Seal faces are noncontacting from slow
• Optional PTFE dynamic sealing
roll up to the highest speeds
• Optional PTFE dynamic sealing element element extends the temperature
extends the temperature range and range and chemical resistance • Spring energized O-ring provides low
chemical resistance drag for excellent seal face tracking
• Standardized inboard and outboard
• Standardized inboard and outboard seal parts for easy interchangeability • Optional PTFE dynamic sealing
seal parts for easy interchangeability element extends the temperature range
• Higher pressures and larger sizes
and chemical resistance
• Higher pressures and larger sizes available on request
available on request • Standardized inboard and outboard
Reference FSD113
seal parts for easy interchangeability
Reference FSD113
• Higher pressures and larger sizes
available on request
Reference FSD113

26

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 Gaspac S Circpac CB Circpac LO
Single compressor seals Carbon ring seals Carbon ring seals

Compressor Seals
Equipment Type Equipment Type Equipment Type
Compressors Compressors Compressors

Operating Parameters Operating Parameters Operating Parameters

Pressure up to 250 bar (3600 psi) Pressure up to 5 bar (70 psi) Pressure up to 5 bar (70 psi)
Temperature -100 to 230°C Temperature -40 to 80°C (180°F) Temperature -40 to 140°C (-40 to 280°F )
(-150 to 450°F)
Speed up to 140 m/s (460 fps) Speed up to 140 m/s (460 fps)
Speed 1 to 250 m/s (3 to 820 fps)
Shaft Sizes 40 to 360 mm Shaft Sizes 40 to 360 mm
Shaft Sizes 40 to 360 mm (1.500 to 14.125 inch) (1.500 to 14.125 inch)
(1.500 to 14.125 inch)
Features Features
Features
Carbon ring seals for continuous Balanced floating carbon ring design
Single cartridge seal with controlled noncontacting operation and no wear
Bidirectional T-Groove technology on
process gas leakage to the atmosphere
Helps protect the Gaspac seal from the inside diameter provides
For clean applications where the gas bearing oil mist noncontacting operation and no wear
sealed is neither flammable nor
Applied to the front of a Gaspac seal, Helps protect the Gaspac seal from
harmful to the atmosphere
works to separate process gas from bearing oil mist
Circpac or labyrinth seals may be the Gaspac seal
Helps prevent process gas leakage
integrated to reduce the amount of
Designed to prevent process gas from entering the bearing oil chamber
process leakage
leakage into the bearing oil
Precision mortise joint design provides
Choice between T-Groove face
Bidirectional design handles reverse low joint bypass leakage
geometry for bidirectional rotation or
rotation which means less spare parts
Advanced Pattern Groove for Minimized clearance for low gas
inventory
unidirectional rotation consumption
No dewpoint limitation for separation
Seal faces are noncontacting from slow Same gas consumption under static
gas
roll up to the highest speeds and dynamic conditions
High operational safety and reliability
Spring energized O-ring provides low No dewpoint limitation for separation
drag for excellent seal face tracking Reference FSD113 gas
ptional PTFE dynamic sealing element Reference FSD113
extends the temperature range and
chemical resistance
Higher pressures and larger sizes
available on request
Reference FSD113

27

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 Circpac HP Turbopac 378 Supplypac TM

Carbon ring seals Turbo compressor seals Dry gas seal support system
Compressor Seals

Equipment Type Equipment Type Equipment Type

• Compressors • Compressors • Compressors

Operating Parameters Operating Parameters Operating Parameters

Pressure up to 10 bar (145 psi) Pressure up to 100 bar (1450 psi) Pressure up to 413.6 bar (6000 psi)

Temperature -40 to 180°C (350°F) Temperature -40 to 180°C (360°F) Temperature up to 204°C (400°F)

Speed up to 90 m/s (300 fps) Speed up to 90 m/s (300 fps) Features

Shaft Sizes 25 to 280 mm Shaft Sizes 40 to 260 mm • Eliminates NDE required with welded
(1.000 to 11.000 inch) (1.500 to 10.250 inch) systems

Features Features • Enhanced safety over welded systems

• Carbon ring seals for stand alone • Balanced single or dual seal • Shortened delivery cycles through
operation reduction in engineering, manufactur-
• Bidirectional seal face technology
ing and assembly time
• Cost effective sealing solution for low • Designed for optimized operational
pressure applications where the very • Flexible, modular design, key for offshore
safety and reliability for higher speed
low leakage of a conventional gas seal installations with space limitations
and pressure applications
is not required • Accommodates bolt-on seal gas
• Non-rotating spring assembly for
• Any ring combination can be arranged conditioning equipment whether
higher rotational speed
in a Circpac seal to meet specific added at the factory or in the field
application requirements • Reverse pressure capability
• Allows for individual component pack-
• Additional features such as labyrinths, • Cartridge design available for easy aging and shipping to accommodate
face seals, pressure sensing ports and installation field assembly
purge/vent/drain ports are available Design Specifications
• Solid stationary face
Reference FSD113
• Optimized heat transfer • Meets API 614 design criteria and is
ASME B31.3 certified
• Handles emergency shut downs
• Utilizes proprietary Flowserve flanges
• Available in face to face arrangement
• Effective bore comparable to 1 inch XXS
Other Configurations pipe
Turbopac 2100 • Flow paths are scalable for lower pressure,
• Dual pressurized seal for high pressure larger bore, and higher flow rates
applications up to 100 m/s (330 fps)
• Materials: 316/316L stainless steel,
and 300 bar (4350 psi)
monel, and others as required
Reference FSD113
• Gaskets: FKM, FFKM, PTFE, RTJ,
spiral wound
• Industry standard material certification
available for components
Reference FSD113

28

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 Cleanpac D TM
Cleanpac F TM
Cleanpac DL TM

Liquid removal Pre-filter Single and dual coalescing filters

system

Compressor Seals
Equipment Type Equipment Type Equipment Type
Compressors Compressors • Compressors
Design Specifications Design Specifications Design Specifications
Type of filtration Bulk liquid removal Type of filtration Coalescing Type of filtration Coalescing

Bulk liquid Plate / mesh pad Bulk liquid Vane pack Efficiency
removal removal
Maximum flow 368 ALM (13 ACFM)
Efficiency Efficiency rate

Maximum flow Maximum flow Lower chamber 0.213 liter

rate rate liquid holding (0.05 gallon)
capacity
Lower chamber 5 liter (1.3 gallon) Lower chamber 3.5 liter (0.9 gallon)
liquid holding liquid holding Maximum design 350 bar (5076 psi)
capacity capacity pressure

Maximum design 350 bar (5076 psi) Upper chamber 2.6 liter (0.68 gallon) Maximum design 204°C (400 °F)
pressure liquid holding temperature
capacity
Maximum design 204°C (400°F) Features
temperature Maximum design 350 bar (5076 psi)
pressure general service coalescing filter
Features assembly designed to protect dry gas
Largest single purpose liquid removal Maximum design 204°C (400°F) seals and other sensitive equipment
vessel in the Flowserve inventory temperature from particles and fine liquid mists

Incorporates dual stage technology Features The simple design is focused on the
to insure maximum efficiency safety of continuous flow and ease
Dual stage liquid knockout and fine
of use
Mesh pad removes large particles particulate filter
(>10 µm) and coalesces fine mists an be configured in single, dual
enefits of a pre-filter liquid removal
and liquids that are entrained within arrangements (with or without transfer
system and a final coalescing filter in
the gas stream valve) and in a double block and bleed
one complete package
arrangement
Other Configurations Larger coalescing element allows for
With the addition of actuated transfer
Cleanpac DC extended operational periods between
valves the versatility of the Cleanpac DL
change-outs or accommodates
mploys all of the liquid removal is expanded to include utilization in
extremely high levels of particulate
capabilities of the Cleanpac D in a unmanned stations
contamination
highly compact design The typical application of the Cleanpac
Reference FSD113
Reference FSD113 DL is a combination of the transfer
valve and two single housings, creating
an assembly that is reliable and effective
Reference FSD113

29

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 Ampliflow TM
Drypac TM
N2 Genpac TM

Ensures adequate supply Gas Nitrogen generator

of clean, filtered gas dryer
Compressor Seals

Equipment Type Equipment Type Equipment Type

• Compressors • Compressors • Compressors

Operating Parameters Features Features

Pressure up to 345 bar (5000 psi) • Reduce the potential of liquid formation • Generates nitrogen gas from
between the seal faces by lowering the compressed air in hazardous
Temperature up to 200°C (400°F)
dew point of the gas and raising the conditions or remote locations
Design Specifications temperature of the seal supply gas at
• Each unit provides dual parallel
least 20°C (36°F) above the dew point
Materials of Marine grade filtration for nitrogen flow without
as recommended by API standards
constructon aluminum or interruption
stainless steel • Helps increase the MTBF of dry gas
seals when the dew point of the gas • Designed as an independent system
End connections NPT, flanged is a potential issue and can also be integrated with the
or butt weld Flowserve Dry Gas Seal Panel or
• Simplified installation, operation and Flowserve CleanpacTM and DrypacTM
Booster drive Air, N2 or clean maintenance gas conditioning system
media process gas
• Can be integrated with an existing • Nitrogen purities between 97% and 99%
Features gas seal control panel
• Oxygen analyzer available
Reference FSD113
• Helps ensure that an adequate supply • Monitored filter performance with
of clean, filtered gas is provided differential pressure indicating
to the seals during periods of low transmitters and inlet/outlet pressure
differential across the compressor gauges
• Can be configured as a portable unit, • Designed for ease of maintenance
a stand alone panel or integrated with
a Flowserve dry gas seal control panel • Stainless steel and aluminum designs
or a Flowserve filter gas conditioning Reference FSD113
panel
Reference FSD113

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 Seal Support Buffer/Isolating Gas
Systems Control Panel
Plan 72/74
Fluid control over the sealing Single seals running in hot environments or
environment is very important to with little vapor pressure margin may
achieve effective and dependable require extra cooling to remove seal
sealing performance. Seal support face heat and avoid product vaporization
systems are used to create that between the seal faces.

Seal Support Systems

favorable environment around
Pressurized and unpressurized dual
the mechanical seal. The appropriate
seals require a barrier fluid at the correct
selection of a seal support system will
pressure, flow, temperature and level to
deliver years of reliable service and
ensure proper functioning of the seals.
operating cost savings.
This requires reservoirs, Plan 53B, Plan
53C systems and pressurizers. Gas
barrier seals need gas supply panels for
reliable performance.
Flowserve employs a specialized Operating parameters
engineering team with years of Pressure up to 34.4 bar (500 psi)
experience and knowledge designing Temperature up to 93°C (200°F)
and selecting seal support systems to Flow rate up to 14.2 L/min (30 SCFH)
suit specific applications, specifications,
and unique customer requirements. With Features
a full range of products that meet ASME,
API, PED, ISO, and NR13 design criteria, The buffer/isolating gas control panel
Flowserve addresses the global needs of has integrated the flow monitoring
the oil and gas, petrochemical, chemical, element and control element in one
power, pharmaceutical, pulp and paper, independent and easy-to-use device
and general industries. Applicable to Flowserve seals with or
without pressure
Buffer control panel has provided
double seal with gas purging
system, the leakage of purging
machine will flow to recovery system
Isolating gas control panel has provided
a gas system with a pressure higher
than the side processing pressure for
double seal. Therefore, only a few amount
of gas will be leaked to processing
system, and no processing gas will
be leaked to atmosphere
Conform to design standard of API
682, ASME B 31.3 and PED
Flowserve also provides control
system for other configurations
with simple standardized design or
complicated customized design

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 Mechanical Seal Piping Plans
Flowserve recognizes that one of the most effective
ways to achieve long, uninterrupted mechanical seal
Good Piping Practices
life is to create a healthy environment around the seal Pipe size should be selected in relation to the
Piping Plans

faces. Piping plans help keep mechanical seals running seal size and cooling requirements. A minimum
cool and clean, promote safe handling of dangerous of 0.500 NPS should be used in general services
fluids, and extend the operational availability of rotating and at least 0.750 NPS for API or heavy duty
equipment. The following pages provide a concise seals. Pipe runs should be sloped for proper
summary of the most essential piping plans used venting and draining, making sure the entire loop
successfully in today’s process plants. (including the seal gland) does not include vapor
traps. Vertical pumps require special attention to
Each plan shows all the standard and optional achieve proper venting.
components referenced in API 682 and recommended
by Flowserve. Consult your local Flowserve sales Piping should be as short as possible to avoid high
engineer to identify the right solution that satisfies pipe friction losses, especially with higher viscosity
your application requirements. barrier liquids such as oils. Sharp radius bends and
gate valves in the loop must be avoided. The top of
the seal gland should contain the flow outlet, while
the inlet should be at the bottom or lower than the
outlet.

Reference FTA160

Single Seals - Plan 23 shown high point

vent

Vertical
Equipment

0.45 - 0.6 m
(1.5 - 2 ft.)

low point
Horizontal drain
Equipment
0.9 m (3 ft.) max

Dual Seals - Plan 53A shown

Vertical
Equipment

0.91 m (3 ft.)
normal liquid level

low point
Horizontal drain
Equipment
1.2 m (4 ft.) max

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 Plan 11 Plan 14 Plan 23
Seal flush from pump discharge through Seal flush from pump discharge and recir- Seal flush from internal pumping device
orifice. culation to pump suction with orifices. through cooler.
Default single seal flush plan. Combination of Plan 11 and Plan 13. Standard flush plan in hot water services.

1
inlet outlet
outlet 2
seal seal seal

Piping Plans
end view end view end view
inlet C
inlet A

A A

3
B
4

A - orifice A - orifice A - cooling coils

B - temperature indicator
C - cooler
1 - vent, normally closed
2 - cooling out
3 - cooling in
4 - drain, normally closed

Plan 13 Plan 21 Plan 31

Recirculation from seal chamber to pump Seal flush from pump discharge through Seal flush from pump discharge through
suction through orifice. orifice and cooler. cyclone separator.
Standard flush plan on vertical pumps. Cooler added to Plan 11 flush increases Centrifuged solids are returned to pump
heat removal. suction.
1
outlet inlet inlet

seal seal 2 seal

end view end view end view
C
A
D A
A

3
B
4

A - cyclone separator
A - orifice A - cooling coils 1 - vents, normally closed
B - temperature 2 - cooling out
indicator
3 - cooling in
C - cooler
4 - drain, normally closed
D - orifice

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 Plan 32 Plan 53A Plan 53C
Seal flush from an external clean Pressurized barrier fluid circulation Pressurized barrier fluid circulation with
source. through reservoir. piston accumulator.
Fluid is circulated by a pumping ring in Fluid is circulated by a pumping ring in
the dual seal assembly. the dual seal assembly.
1 A

inlet 1
outlet outlet B
seal seal H seal
A 2
Piping Plans

end view end view end view

A 1 5
inlet B inlet F C
E
D
2 D
B
E C
E 3
C D 4 2

A - pressure indicator A - pressure transmitter A - level transmitter

B - flow indicator (optional) B - level transmitter B - level indicator
C - check valve C - cooling coils C - piston accumulator
D - strainer D - reservoir D - differential pressure transmitter
E - temperature indicator (optional) E - level indicator E - temperature indicator (optional)
1 - flow control valve F - reservoir F - cooler
2 - from clean source, normally open G - level indicator 1 - vent, normally closed
1 - pressure source, normally open 2 - liquid fill, normally closed
2 - cooling in 3 - drain, normally closed
3 - drain, normally closed
4 - cooling out
5 - liquid fill, normally closed

Plan 52 Plan 53B Plan 54 & 55

Unpressurized buffer fluid circulation Pressurized barrier fluid circulation with Plan 54 - Pressurized barrier fluid
through reservoir. bladder accumulator. circulation by external system.
Fluid is circulated by a pumping ring in Fluid is circulated by a pumping ring in Plan 55 - Unpressurized barrier fluid
the dual seal assembly. the dual seal assembly. circulation by external system.
1 1
A
A outlet
outlet outlet
seal F seal
seal 4
end view end view end view
inlet 5 inlet B E inlet
B
E
D D

C 2 A
4 2 C
3
3

A - pressure transmitter A - pressure transmitter A - from / to external circulating system

B - level transmitter B - finned pipe (alternative reservoir)
C - cooling coils C - temperature indicator
D - reservoir D - bladder accumulator
E - level indicator E - temperature transmitter
F - orifice 1 - vent, normally closed
1 - vent, normally open 2 - liquid fill, normally closed
2 - cooling in 3 - drain, normally closed
3 - drain, normally closed 4 - pressure source, normally closed
4 - cooling out
5 - liquid fill, normally closed

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 Plan 62 Plan 72 Plan 75
External quench on atmospheric side of Unpressurized buffer gas control system. Drain from containment seal cavity to
seal. collector and vapor recovery.
Containment seal support typically with
Quench fluids typically steam, nitrogen, nitrogen buffer gas.
or water.

vent
inlet seal inlet seal
seal C 2

Piping Plans
end view end view B end view
F A 3 E
drain E 1 B
drain drain D
1 2
A C A
F
1 4
2 G
D

A - check valve A - coalescing filter A - level indicator

1 - quench, normally open B - regulator B - test connection
2 - drain, see end view for proper orientation C - pressure indicator C - pressure transmitter
D - orifice D - isolation valve
E - flow transmitter E - orifice
F - check valve F - level transmitter
1 - drain G - reservoir located below seal drain port
2 - vent 1 - drain, see end view for proper orientation
3 - gas inlet, normally open 2 - vent, normally open
4 - filter drain, normally closed 3 - drain, normally closed

Plan 65A Plan 74 Plan 76

External drain with leakage detection on Pressurized barrier gas control system. Vent from containment seal cavity to
atmospheric side of seal. vapor recovery.
Gas seal support typically with nitrogen
barrier gas.

vent
inlet 2
seal seal
end view end view B
E A 2
A A
drain 1 drain drain B
B C
2 1 D
C 1
3
D
3

A - level transmitter A - coalescing filter

A - orifice
B - overflow chamber B - regulator
B - pressure transmitter
C - bypass line C - pressure transmitter
1 - drain, normally closed
D - orifice D - flow transmitter
2 - vent, normally open
1 - block valve, normally open E - check valve
2 - drain, normally open, see end view 1 - drain, normally closed 3 - drain, normally closed
for proper orientation
2 - gas inlet, normally open
3 - filter drain, normally closed

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 Global Experience, Local Service
Quick Response Centers Dalian Pump QRC
Flowserve’s Quick Response Centers are strategically Flowserve Quick Response Center can provide
located to ensure that a QRC is within hours of most the following services to end users:
major industrial customer locations. This allows On-site installation of pump, starting-up and
rapid response to customer needs by providing same adjustment
day delivery of standard parts. Special parts can be On-site maintenance and overhaul of pump
delivered in days instead of weeks. With the help of On-site midline inspection and adjustment of
Flowserve QRCs, plant managers are able to maximize pump
plant uptime and profitability. Upgrade and transformation of pump impeller
Power end updating of vertical pump
Providing various repair services and
Shanghai Seal QRC
upgrading for Flowserve’s mechanical seals
Flowserve Seal Quick Response Center provides Producing OEM spare parts for Flowserve
multiple kinds of service to maintain the reliability of pumps
mechanical seal and improve its performance: Providing test report for domestic spare parts
Clean equipment Technical support
Seal surface lapping
Repair and replacement of worn parts
Parts testing and measuring equipment
Seal testing equipment – conform to API
682 standard
Packaging equipment

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 [Link]

Engineering and Technical Support

Flowserve Engineering and Service Department focuses Oil & Gas
on meeting the demand of customers and provides Hydrocarbon Process
high-quality service and support for customers anytime Chemical Process
anywhere. This department has integrated hydraulic, Water Resources
mechanic and material engineering knowledge with Power Generation
creative solutions and devoted to provide high-quality Nuclear
support for customers. Mining
Pulp and Paper
Our worldwide service and maintenance center network
General Industry
has experience engineers and technicians; they can
provide consulting service, assess failures and provide
reliable solutions for customers around the clock, seven
days a week.

Power of Experience, High-quality

Commitment
For a long time, Flowserve has provided service for
industries which need excellent equipment performance
and service life.

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 Suzhou Training Center
Training Center not only serves Flowserve staff,
but also customers. By combination of creative
lecturing and manual operation, the center has
achieved leading training results in the industry.
In lab of the training center, the trainees can fully
experience the operation of pump, seal and related
system in actual operation system.
Training courses include:
Pump Fundamental/Seal Fundamental (PF/SF)
Pump & Seal Specialist Level 2 (PSS2)
Pumping System Analysis (PSA)
Root Cause Analysis (RCA)
Multi-stage Pump Repair (MPR)

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 [Link]

Objectives of Pump Courses Objectives of Seal Courses

Identifying and describing the design of basic Describing seal requirements of modern
centrifugal pump and hydraulics of pump system rotatory shaft equipment
Identifying standard cavitation, backflow and net Describing the basic principles and related
positive suction head (NPSH) terms of seal design and operation
Describing the acceptable operation range and Describing the difference of single end face,
recommended operation range of pump, including dual end face, wet seal and dry running seal
minimum flow rate Describing the correct selection, application
Describing the design of impeller and the relation and operation of pump and seal, and consider
between impeller and specific speed and the inlet the products, reliability and environmental
influence in the meantime
specific speed
Describing the relation between running
Describing the interaction of pump and system
status and running reliability of equipment
Describing the actual cases of pump inlet piping
Describing how to change or enhance seal
Understanding the influence of immersion depth on
environment by various kinds of auxiliary
pump performance
purging programs
Describing the bearing designation and lubrication of Understanding the rationale and features of
pump fluid so as to operate and realize the seal
Understanding how the vibration influence on performance
performance of pump Understanding how to interpret the assembly
Understanding standards for selection of actuator drawings of seal
Demonstrating how to install and test various
kinds of seals
Training the operators and test personnel
to operate the pump correctly, identify the
situations which are adverse to machine
and seal safety, reliability and sustained
performance

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 A Commitment to Excellent Aftermarket Services
As one of the world’s leading manufacturers of fluid Repair and Maintenance:
motion and control equipment, Flowserve is keenly Machining and repair welding
aware that the key to customer satisfaction and Piping services
loyalty is unmatched aftermarket service. To this end, Mechanical upgrades and retrofits
Flowserve has dedicated considerable resources to Installation and start-up
addressing its customers’ aftermarket needs. Push-pull services
Investments in well-equipped Quick Response Centers, Preventive and scheduled maintenance
mobile service fleets and advanced manufacturing Turnkey maintenance
technologies along with the unrivaled expertise of its Troubleshooting, equipment testing and non-
engineers, technicians and craftsmen enable Flowserve destructive examination
to address virtually every service requirement for Supervision and project management
process equipment, on- or off-site, regardless of OEM. Scheduled inspections and outage services

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 [Link]

Quality Parts, Fast

The Flowserve parts distribution network includes more elements involved in designing and producing
than 140 stocking locations across the globe. Flowserve high-quality parts. Whether cast or machined,
manufacturing centers, service centers and authorized Flowserve manufactured parts and components
distributors are strategically located to rapidly respond result in superior performance, lower total
to virtually any process pump part inquiry. Through operating costs and increased personnel safety.
quick response programs, rapid prototyping and other Flowserve casting quality is superior. Poor
innovative approaches, Flowserve is able to supply surface finish, internal shrinks, tolerance
customers with the quality parts they need to keep their deviations and non-compliant compositions
operations running smoothly and profitably. are commonly found in non-OEM parts. These
result in poor hydraulic efficiency, high power
The Flowserve Quality Advantage consumption, premature failure and increased
The use of replicated or locally machined parts can operating costs.
compromise mechanical integrity, hydraulic efficiency Flowserve parts incorporate the latest design
and personnel safety. changes that are routinely implemented to
Quality parts from Flowserve offer significant benefits to improve operating efficiency and extend
customers. As an OEM, Flowserve with its engineering equipment life.
and manufacturing operations understands the critical Customers benefit from ongoing research
and development of new materials, overlay
techniques and mechanical and hydraulic
improvements.

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 Flowserve Suzhou Components Technology Group
Flowserve Suzhou Components Technology Group
(CTG) uses state-of-the-art 3D scanning instrument to
scan the parts, generates 3D effect picture, and after
comparing with the hydraulic database, optimizes
and upgrades customers’ products and meets the
customized requirements of customers. With the
support of CTG team, the customers can:
Improve operating efficiency of products
Improve machine operation and hydraulic
performance
Reduce maintenance frequency and improve system
stability
Reduce the operation and maintenance cost of
factory

From Laser Model to Finished Parts – Three Steps

1 Laser scanning 2 3D modeling 3 Finished parts

Using the powerful laser Using the digital files to Transforming 3D model
scanning to set up digital set up 3D model of parts into a kind of man-made
files of rotatory equipment die for producing various
parts kinds of metal castings

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 [Link]

Compressor Seal Maintenance Service

Flowserve has complete compressor seal maintenance Experience to Modify the Premature
facilities in all strategic areas around the world. All Seal Failure
of our compressor seal testing equipment have the
As the pioneer in turbine seal technology,
same configuration, so the fixture of seal testing is
Flowserve completely understands the causes for
replaceable around the world.
premature failure of equipment and is devoted to
improve service life of your equipment. Through
Completely Reliable Seal Reassembly maintenance, we can identify the causes for seal
Flowserve has maintenance center to provide seal failure and make joint effort with you to improve
cleaning and inspection service in all strategic areas the service life and equipment reliability. Under
around the world. Based on our quality standard, we many situations, our compressor seal experts
identify the parts which shall be replaced, reassemble can help you solve the seal failure and pollution
and conduct strict static and dynamic test. Only the seal problems, even the competitive seals.
which can meet our precise parameter requirements
can leave the factory. We also have experienced gaspac
seal experts to provide emergency field service and
maintenance.

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 Suzhou
No.26 Lisheng Road, Suzhou Industrial Park,
Suzhou 215021, Jiangsu Province, P.R. China
Tel: (86 512) 6255 2388
Fax: (86 512) 6255 3702

Shanghai
Block B, 255 Guiqiao Road, Jinqiao
Development Zone (Jinqiao Science Park),
Shanghai, 201206, China
Tel: (86 21) 3865 4800
Fax: (86 21) 5081 1781

Beijing
Unit A1/A2, Hanwei Plaza, No.7 Guanghua
Road, Chaoyang District, Beijing, 100004,
China
Tel: (86 10) 5921 0601
Fax: (86 10) 6561 3863

Dalian
No.5-2, Fenghui Int’l Ind. Park, No. III B2,
Dalian Free Trade Zone, Dalian, Liaoning
Province, 116600, China
Tel: (86 411) 3924 1919
Fax: (86 411) 3924 1991

QRC126eng October 2015. © Flowserve Corporation

To find your local Flowserve representative:

For more information about Flowserve Corporation, visit

[Link] or call +1 937 890 5839.

[Link]

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