[Link].
com
Three Phase Thyristor based Heater Power Regulator (6 to 24KW)
POW-12-PA-CL-XX
Various Three Phase Heater Load Configuration
Partners In Measurement and Control (27072022)
401-403, Diamond Industrial Estate, Ketki Pada Road, Dahisar east, Mumbai 400068, Maharashtra, India.
Tel/Fax: 91-22-42555333, 42555349 Email: libratherm@[Link]; sales@[Link]
1
[Link]
Model Wise Descriptions: TABLE 1
[Link] /Amps @
Model Product Description
3 phase Supply Voltage
Three Phase SCR Power Regulator – suitable for 3 phase Max.6 KW / 10A @
POW-12-PA-CL-10A
heaters connected in Star or Delta configuration. 415/440 VAC
Three Phase SCR Power Regulator – suitable for 3 phase Max.12 KW / 15A @
POW-12-PA-CL-15A
heaters connected in Star or Delta configuration. 415/440 VAC
Three Phase SCR Power Regulator – suitable for 3 phase Max.15 KW/ 20A @
POW-12-PA-CL-20A
heaters connected in Star or Delta configuration. 415/440 VAC
Three Phase SCR Power Regulator – suitable for 3 phase Max.18KW/ 25A @
POW-12-PA-CL-25A
heaters connected in Star or Delta configuration. 415/440 VAC
Three Phase SCR Power Regulator – suitable for 3 phase Max.21KW/ 30A @
POW-12-PA-CL-30A
heaters connected in Star or Delta configuration. 415/440 VAC
Three Phase SCR Power Regulator – suitable for 3 phase Max.24KW/ 35A @
POW-12-PA-CL-35A
heaters connected in Star or Delta configuration. 415/440 VAC
Key Features :
Self-synchronized six pulse SCR firing card
Semikron – Germany brand 3 phase SCR device.
User selectable control signal (4-20)mA/(0-5)VDC/(0-10)VDC/Potentiometer
Auto-detection of phase sequence and auto-synchronization
Heatsinks are mounted with thermistors – protection against over-temperature
Front Panel LEDs indicate the status of over current, over temperature, phase reversal etc…
Built-in Current Control and Overcurrent Trip facility to limit the desired current through heaters
Retransmission of 4-20mA or 0-10V proportional to the load current
Gradual Soft increase and Soft decrease of voltage across the load, unlike ON-OFF type.
Separate auxiliary supply of 90-250 VAC, 50/60Hz
SCR devices are protected by RC snubbers and surge suppressors
Current control feature avoids the need for external Fuse in series with the load.
Rugged metal enclosure & modular design - easy to install & easy to maintain.
Libratherm Thyristor power regulators are time-tested & field-proven in all major industries.
More than 2000 installations have taken place across India & abroad and the number is growing
rapidly.
CE Certified
Application Areas:
Furnace/Oven control
AHU and De-Humidifier
Hot Air Generator
Industrial Heating control
Partners In Measurement and Control (27072022)
401-403, Diamond Industrial Estate, Ketki Pada Road, Dahisar east, Mumbai 400068, Maharashtra, India.
Tel/Fax: 91-22-42555333, 42555349 Email: libratherm@[Link]; sales@[Link]
2
[Link]
Description of Thyristor Power Regulator:
Thyristor-based Power Regulator has varied applications and is commended for smooth and steady-state
control. It can be used with heating elements like Nichrome, Tungsten, Kanthal, Infra-Red, Ceramic, etc.
where precise, accurate, and continuously variable temperature/power control is required. Compared to
conventional contactor-based temperature/power control systems there is a significant advantage of a
Thyristor-based control system, such as consistent heating, enhanced heater life, power saving, accurate
control and reduced maintenance cost. The POW-12 can be used for small laboratory ovens, furnaces, Air
heaters, etc….
Libratherm offers ready to use compact 3 phase power regulator for electrical heating loads ranging
from 6 KW to 24KW @ 380/415/440VAC 3-phase supply. This power pack module comprises of SCR
triggering card, rightly rated back to back connected SCRs (with electrically isolated base)- mounted on
the Aluminum heat sink. SCR devices are protected by suitable RC-snubbers. Heavy-duty Terminal
connectors are provided for 3 phase AC supply and Heater wires at one end and Light duty terminals are
provided for control signals at another end. The complete assembly is mounted on an aluminium heat
sink and enclosed with MS powder-coated enclosure, which in turn can be easily fixed inside the closed
control panel as desired. Potentiometric settings are accessible to the user for on-site calibrations,
max/min voltage output and ramp up / ramp down time adjustments, and for current limit and overload
settings. This model accepts the control signal from an external DDC, PID, or PLC controller in the form
of (0-5)V, (0-10)V, or (4-20)mA, user selectable through DIP switch settings.
Technical Specifications:
Available Load
Three-phase (3 or 4 wire star and 3 or 6 wire delta – as shown above)
Configurations
Linear and Proportional using Phase angle control technique
Control Action
(self-synchronized).
Control Signal (4-20)mA / (0-5)VDC / (0-10)VDC / Potentiometer (user selectable)
Remote On/Off Using external potential-free relay contacts to enable or disable the
control Thyristor or voltage output to the load.
0 to 230VAC (for star connected loads ) or 0 to 415/440VAC (for delta
Voltage Output connected loads) variable voltage across the heater/transformer load,
proportional to the control signal.
Adjustable Ramp Up and Ramp Down Time for the soft increase and
Smooth Control
decrease of output voltage. (Settable in the range of 2 to 20 seconds)
Settings Max / Min output voltage settings for each phase.
Load Type / Current Suitable for Resistive/Inductive load (10A to 35A @ 110/230/415 VAC).
Current Control Built-in current limit and overload trip features.
Retransmission O/P 4-20mA or 0-10V proportional to the heater load current (Optional)
Aux. Supply Voltage 230VAC +/- 10%, 50/60 Hz.
Load Supply Voltage 40 to 440VAC -3 phase through mains or a step-down transformer.
Termination Heavy-duty terminals for 2.5 to 6.0 sq. mm cable.
Dimensions / Weight As given in the above table1 / Approx. 3 Kg.
POW-12 can be mounted on the base plate inside the control panel using
Mounting
4 x M6 bolts.
The user must ensure proper Air circulation inside the mounting panel
Precautions
using the external exhaust FANs and dust Filters.
CE Certification Low Voltage Directives - 2014/35/EU and EMC Directives – 2014/30/EU
Partners In Measurement and Control (27072022)
401-403, Diamond Industrial Estate, Ketki Pada Road, Dahisar east, Mumbai 400068, Maharashtra, India.
Tel/Fax: 91-22-42555333, 42555349 Email: libratherm@[Link]; sales@[Link]
3
[Link]
Proposed wiring diagram:
Actual Wiring Diagram:
Partners In Measurement and Control (27072022)
401-403, Diamond Industrial Estate, Ketki Pada Road, Dahisar east, Mumbai 400068, Maharashtra, India.
Tel/Fax: 91-22-42555333, 42555349 Email: libratherm@[Link]; sales@[Link]
4
[Link]
Ordering Information:
Size (h x w x d) Part No.
Model Product Description
mm.
Three-phase thyristor power regulator - suitable for 255 x 150 x 85 2501
POW-12-PA-CL-10A max. 6KW/10A @ 415/440VAC with current
control and overload protection.
Three-phase thyristor power regulator - suitable for 255 x 150 x 85 2502
POW-12-PA-CL-15A max. 12KW/15A @ 415/440VAC with current
control and overload protection.
Three-phase thyristor power regulator - suitable for 255 x 150 x 85 2503
POW-12-PA-CL-20A max. 15KW/20A @ 415/440VAC with current
control and overload protection.
Three-phase thyristor power regulator - suitable for 255 x 150 x 85 2504
POW-12-PA-CL-25A max. 18KW/25A @ 415/440VAC with current
control and overload protection.
Three-phase thyristor power regulator - suitable for 255 x 150 x 135 2505
POW-12-PA-CL-30A max. 21KW/30A @ 415/440VAC with current
control and overload protection.
Three-phase thyristor power regulator - suitable for 255 x 150 x 135 2506
POW-12-PA-CL-35A max. 24KW/35A @ 415/440VAC with current
control and overload protection.
Libratherm offers ready-to-use control panels comprising PID controller, safety
controller, thyristors, and other required switch gears - for the
Ovens/Furnaces/Boilers/Hot air generators/Oil heaters/AHUs/De-humidifiers, etc….
Partners In Measurement and Control (27072022)
401-403, Diamond Industrial Estate, Ketki Pada Road, Dahisar east, Mumbai 400068, Maharashtra, India.
Tel/Fax: 91-22-42555333, 42555349 Email: libratherm@[Link]; sales@[Link]
5