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Electroplating & Welding Process Qualification

This document summarizes four trials of qualifying process parameters for nickel plating and welding. For nickel plating, the finalized parameters were a temperature range of 45-50°C and a soaking time of 20 minutes. For welding, the finalized parameters were a current range of 18-24 AMP, a voltage range of 180-210 V, and a gas flow of 8-16 LMP.

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pankaj bhargave
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66 views4 pages

Electroplating & Welding Process Qualification

This document summarizes four trials of qualifying process parameters for nickel plating and welding. For nickel plating, the finalized parameters were a temperature range of 45-50°C and a soaking time of 20 minutes. For welding, the finalized parameters were a current range of 18-24 AMP, a voltage range of 180-210 V, and a gas flow of 8-16 LMP.

Uploaded by

pankaj bhargave
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

PROCESS QUALIFICATION RECORD

DEPARTMENT: Electroplating - Nickle Plating MACHINE NO.: 1 PROCESS Nickle plating


SF 8-10micron
COMPONENT: HUB TEMPERATURE 45-50⁰C
DATE

PROCESS TRIAL-1 PROCESS TRIAL-2 REMARKS


SR NO RANGE RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
1 TEMPERATURE 38-40⁰C SURFACE COATING TEMPERATURE 40-42⁰C SURFACE COATING
5micron 6 micron
2 PROCESS TIME 10-12min NOT OK PROCESS TIME 12-14min NOT OK

PROCESS TRIAL-3 PROCESS TRIAL-4


SR NO RANGE RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
1 TEMPERATURE 42-45⁰C SURFACE COATING TEMPERATURE 45-50⁰C SURFACE COATING
7micron 8 micron
2 PROCESS TIME 18-20min NOT OK PROCESS TIME 20min OK

FINALIZED PARAMETERS

PARAMETER SPECIFICATION

TEMPERATURE 45-50⁰C
SOAKING TIME 20min

PREPARED BY APPROVED BY
PROCESS Q

DEPARTMENT: Welding

COMPONENT: Fork
DATE

PROCESS TRIAL-1
SR NO RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
1 Current 0-8 Gap

2 Voltage 100-120' Gap NOT OK

3 Gas Flow 0-4' Gap

PROCESS TRIAL-3
SR NO RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
1 Current 12-18' Gap

2 Voltage 150-180' Gap NOT OK

3 Gas Flow 8-12' Gap

FINALIZ

PARAMETER SPECIFICATIO

Current 18-24AMP
Voltage 180-210V
Gas Flow 8-16 LMP

PREPARED BY
PROCESS QUALIFICATION RECORD

MACHINE NO.: 1 PROCESS

PROCESS TRIAL-2
RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
Current 8-12' Gap

Voltage 120-150' Gap NOT OK

Gas Flow 4-8' Gap

PROCESS TRIAL-4
RANGE
PARAMETER PRODUCT PARAMETER OBSERVATION RESULT
Current 18-24
OK
Voltage 180-210 OK

Gas Flow 8-16LMP Ok

FINALIZED PARAMETERS

SPECIFICATION

18-24AMP
180-210V
8-16 LMP

APPROVED BY
Welding
Current 18-24 AMP
Voltage 180-210 V
Gas Flow 8-16 LMP
REMARKS

APPROVED BY

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