M0127809

March 2021 Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

C9.3B, C13, and C15 GC Generator Set

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Control Panel
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
RZB1-UP 3B71-UP
RZ21-UP 4B61-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
RZ31-UP 4B71-UP coil that makes an electromagnet when current flows through it. The electromagnet
3B21-UP 4B81-UP can open or close a valve or move a piece of metal that can do work.
RZ41-UP 4B91-UP
RZ71-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
RZ51-UP that make electromagnet when current flows through them. It also has an internal switch that places
3B61-UP the latch coil circuit open at the time the coil latches.
3B81-UP
Y3B1-UP Harness and Wire Symbols
4B31-UP Wire, Cable, or Harness Harness Identification Letter(s):
Z3B1-UP Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
RZC1-UP Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
WRZ1-UP The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
XRZ1-UP AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
YRZ1-UP 111-7898 3E-5179 3E-5179
ZRZ1-UP Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
PUBLICATIONS.CAT.COM 2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

(Dimensions: 34 inches x 28 inches)

M0127809
24 Page,
 7 6 5 4 3 2 1
C13/15
C13/15 JACKET WATER HEATER
JACKET WATER HEATER (WITH TIMER & DSE CONTROL)
(STD WITH STAT)
GCCP 1.1 CONTROLLER

HC-C1 THERMOSTAT (25-37°C)

155-2267 R957-SJ5 WH-18 8 OUTPUT E
AC717-HC1 WH-14 A

AC200-HC5 GN-YL-16 WEEKLY/DAILY TIMER

C
JWH RELAY CIRCUIT BREAKER (T7)
TH1-HC2 WH-14 B
TERM 5 AUX CONTACT & OVERLOAD ALARM
A1 A2
AC199-SJ6 WH-18 REF [F,5] A1 A2
208-SJ4 WH-18 TERM 6

11 14
AC718-SJ3 WH-14 11 14
MCB 6 16A TERM 16 JACKET WATER HEATER

F F
12 12
11
AC AUX SUPPLY (L) TERM 11 AC101-HT1 WH-14 AC717-HT2 WH-14 11-AX4 WH-18 TERM 19
HC-C2 H1
TERM 14 AC200-HC6 GN-YL-16 155-2267 (Q1) AUX CONTACT 12
12-AX5 WH-18 TERM 20
AC AUX SUPPLY (ETH)
TERM 15 AC717-SJ2 WH-14
14
B L H2 14-AX6 WH-18 TERM 21
GND
AC717-SJ1 WH-18
AC200-HC4 GN-YL-16 C ETH H3 TH1-SH1 WH-14
41 TERM 5
AC AUX SUPPLY (N) TERM 12 AC199-HC3 WH-14 A N 41-AX1 WH-18 TERM 6
TERM 16 WATER JACKET 5 2 (DC NEGATIVE)
H4 MCB 6 16A 44
TERM 13 (SY) AUX CONTACT 44-AX3 WH-18 TERM 17
AC AUX SUPPLY (L) TERM 11 AC101-HT1 WH-14 AC717-HT2 WH-14
42
SH-C1 H1
155-2267
TERM 14 AC200-SH2 GN-YL-16 (OVERLOAD ALARM)
TERM 15 B L H2
GND
GCCP 1.1 CONTROLLER
C ETH H3
TERM 18
AC AUX SUPPLY (N) TERM 12 AC199-SH3 WH-14 A N 42-AX2 WH-18 Y986-ACC1-WH-18 17 INPUT D
H4
TERM 13
AC199-SJ6 WH-18 REF [F,4]

C9
JACKET WATER HEATER
(STD WITH STAT) C9
JACKET WATER HEATER
(WITH TIMER & DSE CONTROL)
WATER JACKET 3 1
MCB 6 16A TERM 16
A1
GCCP 1.1 CONTROLLER
AC AUX SUPPLY (L) TERM 11 AC101-HT1 WH-14 AC717-HT2 WH-14 L CR1

R957-SJ5 WH-18 8 OUTPUT E

ETH
AC AUX SUPPLY (ETH) TERM 14
GND
P
WEEKLY/DAILY TIMER CIRCUIT BREAKER (EMAX)
TERM 15 JWH RELAY
AUX CONTACT & OVERLOAD ALARM
TERM 5
A1 A2
AC199-SJ6 WH-18 REF [E,5] A1 A2
208-SJ4 WH-18 TERM 6
21

AC AUX SUPPLY (N) TERM 12 N 11 14

AC718-SJ3 WH-14 11 14
12 12 11
TERM 13 11-EX5 WH-18 TERM 19
(Q1) AUX CONTACT 12
12-EX1 WH-18 TERM 20
E AC717-SJ2 WH-14 14
14-EX2 WH-18 TERM 21 E
AC717-SJ1 WH-18
L 95 TERM 5
95-EX3 WH-18 TERM 6
(DC NEGATIVE)
MCB 6 16A TERM 16 (S51) AUX CONTACT
WATER JACKET 3 2
AC AUX SUPPLY (L) TERM 11 AC101-HT1 WH-14 AC717-HT2 WH-14
A1 98
(OVERLOAD ALARM)
ALTERNATOR HEATER CR1

GCCP 1.1 CONTROLLER

(240V)
AC AUX SUPPLY (N) TERM 14 ETH TERM 18
TERM 15 GND 98-EX4 WH-18 Y986-ACC1-WH-18 17 INPUT D
P

ALT HEATER
TERM 12 N
MCB 6 16A TERM 16
L TERM 13 21
AC AUX SUPPLY (L) TERM 11 AC101-HT1 WH-14 AC717-HT2 WH-14 AC199-SJ6 WH-18 REF [E,4]
2

AC AUX SUPPLY (N) TERM 12

N
TERM 13

FUEL LEVEL SENDER

TERM 2
FUEL LEVEL SENSOR 108-GG3 WH-18 TERM 3
GCCP 1.1 CONTROLLER

1 D
2 C P735-GG1 WH-18 13 ANALOG INPUT C
BATTERY CHARGER
3
4
B
A
VOLTS ADJUST POT (EVC600i)
GG-C1
259-5667 P734-GG2 WH-18 TERM 7
EVC600i AVR
BATTERY CHARGER
V380
MCB 5 6A BC-C1 V220 S2

100K POT
D TERM 11 AC101-BC4 WH-18 AC121-BC2 WH-18 1 L
V0
S1

A1
D
F+
TERM 12 F- A2 P-VA1 WH-18
N
TERM 13
AC199 131-BC5 WH-18 2
OIL TEMP DISPLAY (C9/13) OIL TEMP DISPLAY (C15) X2 VR2

VR1 Q-VA2 WH-18

X1
TERM 14 AC200-BC6 GN-YL-16 3 ETH
TERM 15 OIL TEMP SENDER OT-C1 GCCP 1.1 CONTROLLER
BC-C2 230-4011 OIL TEMP
GCCP 1.1 CONTROLLER
TERM 2 108-BC1 WH-18 1 DC+ P733-OT1 WH-18 13 ANALOG INPUT C
TERM 3
P733-OTT2 WH-18 13 ANALOG INPUT C
TERM 5 208-BC3 WH-18 2 DC-
TERM 6
3
4
P734-OT2 WH-18 TERM 7
5
6
P734-OTT1 WH-18 TERM 7 VOLTS ADJUST POT (DSE106 AVR)
7

5K POT

F- F+ S1 S2 AUX+ AUX- L1 N
(L2)

P1-VJ1 WH-18
P1

DSEA106 MKII P2 P2-VJ2 WH-18

AVR A+

ENGINE SPEED ADJUST A-

LOW COOLANT TEMP ALARM
SEE MAIN SCHEMATIC
FOR ENGINE ECM CONNECTION
SP-C1
155-2272 POT
CBL-SP1:CLIPPED-SP4 GN-18
LOW COOLANT TEMP SWITCH GCCP 1.1 CONTROLLER
ECM SCR 4 CBL-SP1:F537-SP5 CU-20

ECM 5V SUPPLY 1 CBL-SP1:A122-SP2 BK-18 3 Y986-LC2 WH-18 17 INPUT D

ECM ANALOG INPUT 3 CBL-SP1:F536-SP1 RD-18 2

ECM ANLALOG RETURN 2 CBL-SP1:F535-SP3 WH-18 1

208-LC1 WH-18 TERM 5

24 Page, (Dimensions: 34 inches x 28 inches)

C TERM 6 C

TELEMATICS
M0127809

PLG601/641

(DC POSITIVE)

TERM 2
TERM 3 108-T1 WH-18

TERM 5
TERM 6 208-T2 WH-18 SYMBOL LEGEND TABLE
CIRCUIT BREAKER (T5 &T6) (DC NEGATIVE) MINIATURE CIRCUIT BREAKER
AUX CONTACT & OVERLOAD ALARM
EMERGENCY STOP PUSHBUTTON

11
11-AC1 WH-18 TERM 19
(Q1) AUX CONTACT 12
12-AC2 WH-18 TERM 20 TERM 10 CBL-T1:Y799-T3 CU-20 FUSED AUTOMOTIVE RELAY
14
14-AC3 WH-18 TERM 21
TERM 9 CBL-T1:Y798-T1 BK-18
95 TERM 5
95-AC4 WH-18 TERM 6 (DC NEGATIVE TERM WIRE 208) RESISTOR
(SY) OVERLOAD CONTACT 96
TERM 17 TERM 8 CBL-T1:Y797-T2 WH-18
B 98
96-AC6 WH-18 T-C1
497-5511 T-C2 B
493-5256 EARTH/GROUND
(OVERLOAD ALARM)

1
9

1
15

14

13

12

11

10
GCCP 1.1 CONTROLLER
NEG POS

HI
PE
LO
GND
COM
A14
A13
A12
A11
D12 -
D12 +
D11 -
D11 +
COM
NO
TERM 18
CURRENT TRANSFORMER
98-AC5 WH-18 Y986-ACC1 WH-18 17 INPUT D
POWER
SIGNAL NAMES
9 TO 32 VDC PANEL TERMINAL
CIRCUIT ID COLOUR DESCRIPTION
11 WH AUX CONTACT NC TERMINAL
12 WH AUX CONTACT COM
14 WH AUX CONTACT NO

PLG 641/601 PLG 641

108
208
A122
AC101
WH
WH
BK
WH
(+12V) BATTERY
(-12V) BATTERY
SPEED ADJUST RTN
AC LIVE (AUX SUPPLY)
CONNECTOR

+
ANTENNA AC121 WH AC SUPPLY (BATTERY CHARGER) BATTERY
AC199 WH AC NEUTRAL (AUX SUPPLY)
AC200 GN-YL EARTH
AC717 WH AC SUPPLY (HEATERS) SPLICE
AC718 WH AC SUPPLY (HEATERS)
CELL (BROWN) E565 WH SHUNT TRIP O/P WIRE
CIRCUIT BREAKER RS485 RS232
F535 WH SPEED ADJUST 5V
SHUNT TRIP

GND
F536 RD SPEED ADJUST I/P
COM

SCREEN CABLE

Rx
Tx
PE F537 CU SPEED ADJUST SHIELD
A
B

GPS P733 WH OIL TEMP.

P734 WH ANALOG NEG.
2 POLE SWITCH
C5 (BLUE) P735 WH FUEL LEVEL SENSOR
TH1 WH HEATERS THERMOSTAT
SHUNT TRIP RELAY GCCP 1.1 CONTROLLER Y797 WH CAN HIGH
(DC NEGATIVE) Y798 BK CAN LOW LCL
1
2 LOW COOLANT LEVEL SENDER
Y799 CU CAN SHIELD 3

TERM 5 208-ST2 WH-18 A2 A1

E565-ST1 WH-18 9 OUTPUT F Y986 WH OVERLOAD I/P
TERM 6
TERM 2 108-ST3 WH-18 11 14
TERM 3 12
1
FLS 2 FUEL LEVEL SENDER
21 24 3
(DC POSITIVE) 22

COLOUR ABBREVIATIONS HARNESS TABLE +

- AUDIBLE ALARM

A ABBREVIATION DESCRIPTION IDENT PART NO. CHG DESCRIPTION A

CB SHUNT TRIP RD RED HARNESS AS
ACC
-
602-6430
-
00
-
CB OVERLOAD INPUT
ABBREVIATIONS
1 2 WH WHITE
C2-AT8 WH-18 C1-AT7 WH-18 AX 602-6428 00 AUX CONTACT & OVERLOAD (T7 & EMAX)
OR ORANGE AT 602-6420 00 SHUNT TRIP (T7 & EMAX) ABBREVIATIONS DESCRIPTION
YL YELLOW BC 602-0748 00 BATTERY CHARGER A.V.R AUTOMATIC VOLTAGE REGULATOR
PK PINK FL 602-5657 00 FUEL LEVEL AC ALTERNATING CURRENT
BK BLACK HC 602-6299 00 JACKET WATER HEATER STD (C13/15)
DC DIRECT CURRENT
GY GREY HT 602-0765 00 HEATER CONTROL (C9-C15)
MCB MINIATURE CIRCUIT BREAKER
THIS SCHEMATIC IS FOR THE C9.3B, C13, AND C15 GC GENERATOR SET
OT 602-5251 00 OIL TEMP DISPLAY
PU PURPLE OTT 602-5259 00 OIL TEMP DISPLAY ECM ENGINE CONTROL MODULE Do not operate or work on this product unless you have CONTROL PANEL ELECTRICAL SYSTEM
BR BROWN SH 602-0756 00 JACKET WATER HEATER & TIMER (C13/C15) ECR ENGINE CRANK RELAY read and understood the instruction and warnings in the
GN GREEN SJ 602-0755 00 JACKET WATER HEATER & TIMER (PANEL) ETH EARTH/GROUND relevant Operation and Maintenance Manuals and
MEDIA NUMBER: M0127809
BU BLUE SP 602-6305 00 SPEED ADJUST
CU COPPER ST 602-6422 00 SHUNT TRIP CONTROL
TERM PANEL TERMINAL relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 601-5777, CHANGE: 00, VERSION: DK
T 601-1160 00 PLG 601/PLG 641 LCL LOW COOLANT LEVEL tions or heed the warnings could result in injury or
GN-YL GREEN-YELLOW death. Proper care is your responsibility. Components are shown installed on a fully operable generator set in a non powered state.
VA 453-7039 02 VOLTS ADJUST (EVC600I) FLS FUEL LEVEL SENDER
VJ 578-7032 01 VOLTS ADJUST (DSE106) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1