0% found this document useful (0 votes)
744 views145 pages1 Operation Manual SRC885
Uploaded by
Ndra' GarinkCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
0% found this document useful (0 votes)
744 views145 pages1 Operation Manual SRC885
Uploaded by
Ndra' GarinkCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
@ SANY
SRC885
ROUGH TERRAIN CRANE
OPERATION MANUAL @ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
FOREWORD
Thank you for choosing SANY Full Hydraulic Rough Terrain Crane. We will offer you high-quality
products and star-grade after-sales service,
This Operation Manual shows you in details the specifications of safety, technology, operation &
maintenance, and driving for SRC885 rough terrain crane.
In order to operate the crane effectively, it is important fo read and fully understand this Manuel.
This helps:
- tounderstand the structure and performance of your crane;
= toavoid danger and malfunction due to improper maintenance;
~ to improve the machine reliability and ser and
= to reduce the repair cost and downtimes.
Keep this Manual handy for your reference at any time. Only when you completely understand this
‘Manual, can you operate the machine expertly and safely.
Thank you for your trust and support. We wish you great success in your business.
Special Instruction:
(Only qualified persons who have been specially trained are permitted to work on this crane. SANY
accepts no liability for accidents arising from operation by unauthorized persons,
Inspect the safety devices of this crane regularly and make sure all safety devices are in normal
conditions. Any faults found shall be reported to SANY After Sales personnel. Stop the work
immediately in case any factors prejudicing safety are found.
This Manual must be put al an easily reachable position in the operator's cab for reference.
Please contact us if there is anything in this Manual you do not understand, SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL, @ SANY
In case of the fault of rough terrain crane, please contact the local branch or the service station of
SANY Mobile Cranes Co.,Ltd. as soon as possible. We will provide you timely and considerate
service.
This Manual is the newest edition. However, with the fast update of SANY products, the figures or
illustrations in the Manual may differ from the actual products. If you have any queries about the
machine or this Manual, please contact us for the latest information.
SANY Mobile Cranes Co., Ltd. @ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
READING GUIDANCE
1. Information
This Operation Manual provides guidance for the correct maintenance of machine. You must
put itn the cab for your reference at any time. In the event of any damage or lost, you should
immediately order another one from SANY Mobile Cranes Co.,Ltd,
‘This Manual includes the technical and operating description and transportation data. Some
photos or details in figure or optional components in the Manual may differ from your machine.
For facilitating the explanation, it is assumed that the covering parts have already been
removed.
‘Some modifications as a result of constant improvement may not be covered in this Manual.
You must read this Manual carefully and keep it with the machine.
If you have any queries about the machine or this Manual, you can contact us for the latest
information.
2. Technical Specification
This section provides the basic structure, performance parameters and operating principle of
the machine. It will help you have an overall idea about the machine.
3. Operation
This part is the guidance for fresh operators and also the reference for experienced operators.
It describes a variety of instruments, switches, operating mechanism of the machine and
optional parts, delivery and traction,
The photos and figures provide the guidance for operator to inspect, start, operate and shut
down the machine according to the accurate procedures.
This Operation Manual provides only the basic operating instructions. The operator's
technique and skills will be enhanced as he knows the machine better. SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL, @ SANY
4. Machine Capacity
The newly-added optional or refitted parts unrecognized by SANY may go beyond the
designed capability of the machine, and accordingly produce negative effect on machine
performance including stability and system compatiblity, esp. the braking and steering
performance. SANY accepts no liability for any accident arising from fitting the said parts
Under particular circumstances, if you do need such a part or a local modification, you must
contact us beforehand. We will provide you the optimal suggestion and advice.
5. Explanation of Signs
Many warning notes are provided in this Manual to attract personnel's attention to dangerous
operation manners and maintenance procedures. Each warning note includes a warning sign
and a warning word indicating the severe degree of the identified risk,
A
This is a symbol for "safety caution”.
This symbol on the machine or in this Manual is used to identify dangers of personnel injury.
Please obey the precautions and methods suggested.
On the safety plates, such words as "Danger”, "Warning" and “Caution” are used together with the
cymoai sis symbcis used to ently serous danger wich could resin death or serious
injury if itis not prevented. @ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
This symbol is used to identify medium danger which could result in major injury if it is not
prevented.
tert
This symbol is used to identify slight danger which could result in minor or slight injury if itis not
prevented.
Safely plate "Danger" or "Warning" is set nearby the place where special hazard is easy to occur.
General precautions are listed on the "Caution" safety plate.
In this Manual, this symbol is also used to attract attention to the safety instructions,
In order to avoid confusion between the indications for machine protection and personnel safety,
this symbol is adopted to identify the danger which could result in machine damage.
This symbol is used to identify the additional specific instructions.
This symbol is used to identify the specific illustrations. SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL, @ SANY
‘This symbol is used to identify unsafe operation that is not in accordance with safety regulations
and is easy to cause casualty.
This symbol is used to identify the operation complying with the safety. @ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
TABLE OF CONTENTS
FOREWORD.
READING GUIDANCE w.ssnssnenntnnnnnennennenn
TABLE OF CONTENTS j...snninnnnsnnnnninnnnnnsinnnisnnnaitnnnnnninniissnnasninsne
1, TECHNICAL SPECIFICATIONS.
11 OVENVIOW .sssssitnnssnnnnntinniniinnisstnnnntinnnnnsinniissnnnnstt
2. LIFTING OPERATION
2.1 Startup and Flameout of Engine
2.2 Preparation before Operation
2.3 Luffing Operation of boom ...
2.4 Slewing Mechanism...
2.5 Lifting Mechanism...
2.6 Extending/Retracting the boom.
2.7 Automatic Transmission
2.8 Drive Shaft
2.9 Locking System of Suspension.
2.10 Wheels and Tires
2.11 Outrigger System
2.12 Steering System...
2.13 Brake System...
3. OPERATING THE LIFTING ACCESSORIES.
3.1 Fitting and Operating the Jib.
3.2 Main and Auxiliary Hooks.
4, ELECTRICAL SYSTEM.
4.1 Overview
4.2 Arrangement of Electrical Appliances in Operator's Cab
4.3 Operating the SYML Moment Limiter...
4.4 Electrical System of Chassis
5. HYDRAULIC SYSTEM
5.1 Correct Hydraulic Operation
5.2 Hydraulic Principle
26
26
28
31
35
37
42
44
47
48
48
49
56
60
60
65
68
68
Tt
82
106
111
1
112 SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL, @ SANY
5.3 Technical Parameters 117
5.4 Instructions for Hydraulic Oil 118
6. PRECAUTIONS FOR ROUGH TERRAIN CRANE. 421
6.1 Checking the New Crane .. 124
6.2 Operation Precautions.....:n.nsnnnnnninnnnnninnnnnnnnnnnnsninnnennnnnenennnne I
7. ACCESSORIES AND OTHERS.....nsninnnnnnnnntnnnnninnnnnnnnnasen 1S
7.1 Description on Name Plate. 135
7.2 Main Accessories 136
7.3 Oil Table of Rough Terrain Crane 137
7.4 Packing List. 138
7.5 Spare Patts..eeisnnnnmnnnnnnnnnnnninnnnnnnnnnnnnnnnnennnnnmnennnnsee 3
7.6 Special Tools 140
7.7 Transportation ... 142 @ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
1. TECHNICAL SPECIFICATIONS
1.1 Overview
4.1.1 Overall structure
The overall structure of SRC885 rough terrain
crane is as shown in Fig. 1-1
12 3.4 5 6
1-Boom system 2-Electrical sysiem 3-Chassis 4+ Operator's cab
5- Turntable assembly 6-Hydraulic system
Fig. 1-1 Overall Structure
(1) Boom system
It mainly comprises the boom, jib,
telescopic mechanism and boom end
sheave.
(2) Electrical system
The electrical system of superstructure
primarily comprises the electrical systems
of boom, jib and turntable. SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL,
@ SANY
(3) Hydraulic system
The hydraulic system of superstructure
mainly controls the main winch, auxiliary
winch, luffing and extension/retraction of
superstructure by the main valve group and
the slewing of turntable by the directional
control valve,
(4) Turntable assembly
It mainly comprises the turntable, slewing
bearing, slewing mechanism, slewing lock
device, counter weight and _ lifting
‘mechanism.
(5) Operator's cab
‘The operating mechanism of superstructure
comprises the operator's cab, control
console, throttle control of superstructure
and control handle.
(6) Chassis
It comprises the body __ structure,
transmission system, steering system,
brake system, traveling system, chassis
electrical system as well as the hydraulic
system of undercarriages,
1.1.2 Outline and technical parameters
(1) Overall outline
The overall outline is as shown in Fig, 1-2:
10 SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
(2) Technical parameters
The technical parameters are as shown in
Table 1-1
Fig.1-2 Overall Outline
" SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL, @ SANY
Table 1-1 Main Technical Parameters
Main Technical Parameters of SRC885 Rough Terrain Crane
Cesstcavon] tem [Unt Parameter FES] om | Unit Parometa
Duealiengh—[ mm 7200, ‘Overa mass —| kg 52600
Overal wh —[mm_1—a340— ,,M@SS [Front shatioad_|—kg 27300,
mension [Overall height —[ mm 13820 Rear shat oad kg 125900
Parameters [Wheel Base —[rim| 4264 Engine model [Cummins OSB67
wheeltrack | mm | 2562 Rated power of | kwirpm | 08/2500
Power
fox waveting speed inn] 25 | Parameters | Rated ere ot ly rpm) 9671500
[Min turning radius (2), 25115 Emission standard TIER4 |
wheels/¢ wheels)
Win. ground Wax rated wing
clearance mm 400 capacity ‘ *
opoach ang [>| 20 Win. ratedreach | _m | 3
Traveling oe
Parameters | Departure ange | ° | 19 Base | am | 2529
Max. oom
liting Futy-exte
Brake m torque [N m
distance(20kmih) 86 ried | uum | 1190
Outrigger span
Fuel consumption of] | | go (wertealx. | m —| 7.237.82
longitude)
Max. iting speed of
Single rope ot main mimin) 140 Base | yas
winch (empty load)
Max. iting speed of
Single rope of \wvmin) 140 (pg Ah | uting (Fuerte)
auxiliary winch Performance| height | poe
(empty load) Parameters
Ful Fuly-exe
extensiniretracion| 8 | 110/100 nded| om | 625
time of boom oom
Operating
speed |Luffing time of boom] s | 55/105 Be om | 18
parameters | com _|
Fuly-exte
Max. slowing speed |rimin 2.5 Boom | ned | m | 45
fengin | boom
Ful Fuly-exte
extensionrtracion | s | 25/20 ned | om | 6t
time of ouigger boon
Fully
tningidescending | s | asto0 Fiting angi fj] ° | ovzoxso
time of outrigger
2 SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
(8) Lifting capacity of boom Table 1-2
Table 1.2 Lifting capacity table of SRC8BS boom —_Unitkg
Boom ‘SRC885 fully-extended outriggers with counterweight 13000Kg-360
rade | 11800 | 15950 | 20100 | 28400 | 36700 | 40850 | 45000
3 75000_| 51000
35 72000 | 51000 | 43000
4 63300_| 51000 | 43000
45 56200 | 48000 | 40500 | 30000
5 50400 | 45000 | 38000 | 30000
55 45500 _| 42000 | 35400 | 28500
6 41400 _| 38000 | 33100 | 27300
65 38000 | 35517 | 31000 | 26000 | 16000
7 35000 | 33085 | 28500 | 24600 | 16000 | 9500
8 30200 | 28990 | 25078 | 22000 | 15000 | 9500 9500
9 26400 | 25500 | 22151 | 19399 | 14500 | 9500 ‘9500
10 22926 | 19734 | 17316 | 13900 | 9500 9200
4 20607 | 17703 | 15568 | 13000 | 9500 ‘9000
2 17616 | 15972 | 14080_| 11773 | 9500 8800
14 ta7i2_| 14681 | 9737 ‘9297 8500
16 9702 9830 8169 7805 7700
18 8359 6922, 6619 6555)
20 7158 5908 5655 5609
22 5849 5066 4855, 4825
24 4794 4356 4180 164
26 3930 3749 3603 3599
28 3223 3104 3110
30 2761 2668 2683
32 2352 2283 2307
34 1978 1941 1973
36 1632 1674
38 1348 1404
40 1159
42 931
Magnifica 4
tion 12 9 8 6 4 3
a SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL,
SANY
(4) Lifting capacity of boom Table 1-3
Table 1.3 Ling capacity table of SRC8ES jb Unik
45-82 4516
meter i offset angie jib offset angio
(m) Oi 20b 400 00 206 0b
ka | degree kg | degree | kg | degree | kg [degree [kg [degree [kg | degree
722 [6230 74.5
7376230728 5900 756 aia | 748
753 [ 6230 71.1 5870 | 739 3168 | 733
768 [62306945700 722 A180 | 744 atea | 718
723 [62306775830 7054100 | 726 3168] 703 | 2000 | 749
798 [5800 65.9 | 5400| 68.7 4040 | 708 | ston] 688 | 2630 | 734
Bia [55106425240 | 669 3980] 690 si00] 672 | 2770] 718 | 2000 | 755
22.9 [5200624 S100 | 65.1 3920] 67.7 3030] 657 | 2710] 702 | 1980] 73.9
2ad [A750 | 60.5 4890 | 63.2 | 3870 | 65.2 | 2920] 64.1 | 2650 | 686 | 1970 | 72.2
B9_|4140| 586 4520 | 613 | 3750 | 682 | 2730 | 625 | 2600 | 67.0 | 1960 | 70.5
275 | 3600 | 56.7 3960 | 594 3590] 6129570] 608 | 2550] 5.3 | 1950] 68.8
290 [3150 54.8 3465| 57.4 | 3410] 50.2 | pata | 592 | 2500 | 636 | 1920] 67.0
305 | 2730 52.8 3020 | 5543000] 57.1 p82] 875 | 2450] 61.9 | 1800] 65.2
32.0 | 2360 | 50.7 2630 | 53.3 2430 | 549 p98] 858 | 2410 | 602 | 1870] 63.4
33.6 [2030 486 2270 51.2 | 2300] 52.7 | 2007] 640 | 2260] 58.4 | 1820] 615
35.1 [1735 464 1960, 489 | 2090| 504 | 1900| 522 | 2128 | 566 | 1780| 596
366 [1465 4421670 466 | 1780 478 | 1645 | 504 | 2000 | S47 | 1690] 576
38.1 [1220 | 47.8 | 1400] 44.2 | 1500 | 454 | 1396] 485 | 1768 | 82.8 | 1620 | 556
307 | 990 303 1160, 417 | 1240] 427 | 1169| 466 | 1510 | 508 | 1435] 535
a2 | 785 | 367 | 935 | 39.0 | 1000 961 | 446 | 1270 | 488 | 1300 | 512
@2.7 | 598 730 730 76a | 42.5] 1060 | 46.6 | 1060 | 40.9
aaz 335 370 sor | 403] 055 | 444 [960 | 405
258 370} 42.1] 800 | 44.0
a7
488
503
“ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
(6) Lifting capacity of boom during traveling
Table 1.4 Lifting capacity of SRC88S tire during traveling Unitkg
Lifting capacity of SRC885 tire-front (less than 4km|
radius 11.8 15.95 20.4 28.4
Meter Kg Kg Kg Kg
3 27140 26734 26406 |
35 24071 23669 23344
4 21519 21120 20797
45 19362 18966 18645 19861 |
5 17516 47121 16802 18014
55 15917 15525 15207 16415
6 14520 14129 13812 15017
65 13288, 12898 12582 13785
7 12194 11805 11480 12681
é 10336, 9949 9636 10831__|
2 8819 8432 8120 9312
10 7169) 6858 8047
rT 6102 5790) eo77__|
12 5188 4877 6084
14 3393 4573
16 2244 aa
18 2437
20 1671
22 1059 |
24 559
26
6 SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL,
@ SANY
EU)
(a) The values in the tables refer to the max,
lifting capacity of crane that is set
horizontally on flat and solid ground with tire
pressure meeting the specified value, The
values above the thick lines in the tables
depend on the strength of the crane, while
those below the thick lines depend on the
stability of the crane.
(b) The values listed in the table include the
weight of hook and spreader.
(c) The reaches in the tables refer to the actual
values including the deformation of boom.
(6) The specified tire pressure during lifting is
0.65MPa.
(7) Curve of lifting height
The curve of lifting height is given in Fig. 1-3.
In case of any fault in the moment limiter
but in need of urgent working, it is
necessary to work according to the lifting
conditions indicated in this figure.
6 @ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
Hogtetonte gad net
Working range 147.67. Min Boom 830243 f. b-fdd swngaway
* cia
; io
:
: Cn
:
i HEE
wo | 14
N
7 | At} ©
a LH ss
7 i jG ia
7 I ia i
f L rH SY 8
‘
a
‘Operating radus in feet rom axis of rotation Main contro Ifthe moment is overloaded, | Exterior electrical
action is prohibited box
Measuring the current boom | Middle part of the
3. | Lengthvangle sensor
length and current angle boom
| Weigntmeasuring | Measuring the current iting | Rod-side of ting
pressure sensor 1 capacity cylinder
‘Weight-measuring Piston-side of
5 The same as above
pressure sensor 2 lufing cylinder
. Preventing winch Boom head of
6 | Height imi switeh
overwinding boom
Pulley block of the
7 | Height imit switeh The same as above
boomor jb top
Three-ayer
Preventing overrelaxing of
8 | overretaxing protector n " Main winch
‘of main winch
Three-layer
" Preventing overrelaxing of
2 | overretaxing protector Auxiliary winch
of auxiliary winch
the auxiliary winch
80 SANY
‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
Purpose of Sate! Mountin
No. Device Name ps y 3s Romarks
Protection Position
Checking i the oi
Oil temperature Hydraulic of
10 temperature ofthe hydraulic
switch radiator
system is t00 hot
Preventing the air
1 Pressure switch | conditioning system operates | A consitoner
oe pipeline
with super-high pressure
Water filing tank
Preventing water shortage of ofthe
12. | Water lovel switch i s
the engine superstructure
engine
aa | Fuetievet Preventing fuel shortage of | Superstructure
tho engine fuel tank
Gearbox fault and check | Control box of
14 | ECU unit of gearbox
alarm operator's cab
18 | ECUunitofengine | Engine fault and check alarm engine
Control box of
16 Fuse Short circuit protection
operator's cab
Water temperature | Preventing high water
7 i aha Engine Attached
sensor temperature of the engine $
Preventing high oll pressure
18 | Oilpressure sensor a han oll Engine Attached
of the engine
Protecting the personal and
19 Grounding ine engine
equipment safety
at SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL, @ SANY
4.2.6 Use instructions
(1) Before closing the main power supply,
tum all switches and operating handles
to the neutral position.
(2) The machine is equipped with the
overload release switch, Never press it
down during the normal working of the
crane.
(3) Before working, please carefully read
Section 4.3.
4.3 Operating the SYML Moment
iter
4.3.1 Performance characteristics
During the operation process of each kind of
crane, ifthe actual iting capacity (liting load)
exceeds the rated range, the damage
(fracture or break) of main steel structure
parts of crane or the tiling of the whole
machine will be caused so as to bring out
unimaginable consequences. The fitting of
SYML moment limiter on the SRC885 rough
terrain crane provides intellectual and safety
protections for you, effectively protects the
crane from overload, avoids the safety
accidents in relation to boom fracture and
titing of crane, and fully exerts and utilizes
its potential
cy @ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
The SYML integrates the microelectronic,
intellectual fault diagnosis and dynamic
system monitoring technologies into a whole,
‘A new type of intellectual lifting control
system is formed by mixing the hydraulic
system mathematic model __ building
technique, adopting the liquid crystal display
(LCD), sensor and control mechanism. The
design of SYML adopts various latest
research achievements and absorbs various
advantages of the existing moment limiters
in the market, on the basis of which, the
SYML is designed and its performance and
reliability have been improved greatly. This
device can be both operated conveniently
and used normally even under the severe
environment, which ensures the safe and
effective operation of the lifting device.
The SYML series of moment limiter
(hereinafter called “moment limiter” for short)
comprises the display, length/angle sensor,
oll pressure sensor and height limiter
(optional), ete.
83 SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL, @ SANY
By the utilization of pressure, length/angle
sensors, as well as other kinds of state
monitors, this system collects the working
state parameters of crane. After the
processing of these parameters, the crane
can be judged to be in the safety operating
range or not, and all the parameters of
actual working conditions of crane, such as
the boom length, operating angle (angle),
working condition, muttiplying power, rated
weight, actual weight, reach, and moment
percentage will be also displayed on the
LCD directly and in real time in Chinese
characters/graphs. When the moment of
crane is greater than or equals to 90% of the
rated moment, the SYML will send out
pre-alarm signals timely; when it reaches to
100% of rated moment, the moment limiter
will send out alarm signals and cut off the
dangerous action of crane through hydraulic
control system, thus, the crane is limited to
act in the safe direction; when the hook is
lited and approaches boom sheave to limit
distance, the limiter will send out alarm
signals and cut off the winch lifting and
descending action of boom instantly; when
the winch drops the rope to the position of
three-layer, the controller will cut off the
dropping action of winch instantly; when the
lited weight is greater than or equals to 30%
of the rated weight, the control system will
prevent the extension o retraction actions of
boom. However, all these protective actions
can be closed by the check switch, and part
of the actions can be closed by the forced
switch.
ry @ SANY ‘SRC885 ROUGH TERRAIN CRANE OPERATION MANUAL
With complete fault self-diagnosis function of
system, the system can check the peripheral
faults automatically and carry out the self
check after start
Main Technical Indices:
The technical requirements of this product
accord with the provisions in GB12602.90
and GB7950.99.
Working voltage: DC 24V
Relative humidity: $95 % (25 °C)
Working temperature: 20 ‘C~+60 °C
Storage temperature: 30 ‘C~+85 C
Rated power: 3W
Comprehensive precision:
